Pipeline weld defect identification device

By introducing an adjustment and positioning mechanism into the pipeline weld detection device and combining it with a transparent sealing plate and an inclined block structure, the problem of difficulty in observing the sealing of the weld at the bottom of the pipeline in the existing technology is solved, the ease of use and installation is improved, and the pipeline is prevented from shaking.

CN223426504UActive Publication Date: 2025-10-10WUXI XINYANG VACUUM MASCH CO LTD
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Patent Information

Application Number
CN202422480160.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-14
Publication Date
2025-10-10
Estimated Expiration
2034-10-14

AI Technical Summary

Technical Problem

The bottom of the second sealing cabin plate of the existing pipeline weld sealing detection device lacks support and height adjustment devices, making it difficult to observe the sealing of the weld at the bottom of the pipeline, and the convenience of use and installation is insufficient.

Method used

A device is designed, which includes a base plate, a first sealing plate and a second sealing plate. It is equipped with an adjustment mechanism and a positioning mechanism. The height is adjusted by a support seat and an adjustment rod, and is fixed by bolts. The sealing plate made of transparent material and the inclined block structure are combined to achieve sealing installation and positioning, thereby improving convenience and flexibility.

Benefits of technology

It realizes convenient observation and flexible operation of the weld at the bottom of the pipeline, improves the convenience of use and installation, prevents the pipeline from shaking, and enhances the convenience of sealing installation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a pipeline weld defect recognition device, and relates to the technical field of pipeline sealing recognition, the pipeline weld defect recognition device comprises a bottom plate, a first sealing plate and a second sealing plate, the first sealing plate is provided with a vacuum extraction opening connector and gate and a vacuum pressure gauge and connector, and the vacuum pressure gauge and connector is provided with a pressure relief connector and gate. And an adjusting mechanism is arranged on the outer wall of the top of the bottom plate. Under the matching action of a supporting seat and the like, the supporting seat is pulled upwards, the supporting seat moves upwards and drives a second adjusting rod to stretch upwards, at the moment, the height of a first sealing plate and the height of a second sealing plate can be adjusted, and therefore the sealing effect is improved by rotating a second adjusting bolt. And the positions of a second adjusting rod, a first sealing plate and a second sealing plate can be fixed and limited, and then the height of the identified pipeline can be adjusted, so that the bottom of the pipeline can be conveniently observed and identified in the later period, and the convenience in use and the flexibility in operation are improved.
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Description

Technical Field

[0001] The present application relates to the technical field of pipeline seal identification, and in particular to a pipeline weld defect identification device. Background Art

[0002] Pipelines are constantly being used in various fields of life. During use, broken pipes or pipes of different lengths need to be connected. Generally, the pipes used are steel pipes. When welding steel pipes, it is necessary to test the sealing of the pipe welds.

[0003] After searching, the Chinese patent authorization announcement number CN209069524U discloses a pipeline weld sealing detection device, including a first sealing cabin plate and a second sealing cabin plate that are connected in a positive manner, and a first sealing strip connected to both ends of the first sealing cabin plate and the second sealing cabin plate.

[0004] The pipeline weld tightness detection device in the above-mentioned patent has the following shortcomings: although the device can promptly and accurately detect the location of weld defects, since the bottom of the second sealing cabin of the device is not provided with a device that can support and adjust the height, the second sealing cabin is in direct contact with the workbench or the ground during use, making it difficult to observe the weld tightness at the bottom of the pipeline. Therefore, the convenience of use can be further improved, and the device is connected and installed by tightening nuts, so the convenience of installation can also be further improved. Utility Model Content

[0005] The purpose of the present utility model is to solve or at least alleviate the problem in the prior art that, because the bottom of the second sealing cabin plate of the device is not provided with a device that can support and adjust the height, the second sealing cabin plate is in direct contact with the workbench or the ground during use, making it difficult to observe the sealing of the weld at the bottom of the pipeline. Therefore, the convenience during use can be further improved.

[0006] To achieve the above objectives, the present invention provides the following technical solutions: a pipeline weld defect identification device, comprising a base plate, a first sealing plate, and a second sealing plate, wherein the second sealing plate is respectively provided with a vacuum exhaust port joint gate and a vacuum pressure gauge and a joint, and the vacuum pressure gauge and the joint are provided with a pressure relief interface gate, an adjustment mechanism is provided on the top outer wall of the base plate, and a positioning mechanism is provided inside the second sealing plate;

[0007] The adjustment mechanism includes two second adjustment rods fixedly mounted on the top outer wall of the base plate, a support seat fixedly mounted on one end of the top of the two second adjustment rods, the two support seats fixedly connected to the first sealing plate, a second threaded hole is opened on the outer surface of one side of the two second adjustment rods, and a second adjustment bolt is screwed into the two second threaded holes.

[0008] By adopting the above technical solution, by pulling the support seat upward, the support seat moves upward and will drive the second adjusting rod to stretch upward as well. At this time, the height of the first sealing plate and the second sealing plate can be adjusted. By rotating the second adjusting bolt, the positions of the second adjusting rod and the first sealing plate and the second sealing plate can be fixed and limited, and then the height of the identified pipe can be adjusted, thereby facilitating the later observation and identification of the bottom of the pipe, improving convenience in use and flexibility in operation.

[0009] Optionally, the positioning mechanism includes two fixing seats symmetrically fixedly installed in the second sealing plate, a first adjusting rod is fixedly installed on the bottom outer wall of the fixing seat, a positioning plate is fixedly installed on one end of the first adjusting rod, a first threaded hole is opened on the outer surface of one side of the first adjusting rod, a first adjusting bolt is threaded in the first threaded hole, the first adjusting rod and the second adjusting rod are both composed of a sleeve and a sleeve rod, and are arranged to be interlocked with each other.

[0010] By adopting the above technical solution, by pulling the positioning plate upward, the positioning plate moves upward and compresses the first adjusting rod. At this time, the pipe to be identified can be placed in the first sealing plate and the second sealing plate, and then the positioning plate is moved downward, so that the positioning plate contacts the pipe, and then the first adjusting bolt is rotated, so that the position of the positioning plate and the pipe can be positioned and installed, thereby preventing the pipe from shaking during identification.

[0011] Optionally, the first sealing plate and the second sealing plate are both made of transparent hard material.

[0012] By adopting the above technical solution, the first sealing plate and the second sealing plate are both made of transparent hard materials, thereby making it easy to observe the condition of the pipeline.

[0013] Optionally, a first mounting ear and a second mounting ear are fixedly mounted on both side outer surfaces of the first sealing plate and the second sealing plate, respectively. The first mounting ear and the second mounting ear are arranged in parallel and have the same length.

[0014] By adopting the above technical solution, positioning installation is performed by providing the first mounting ear and the second mounting ear.

[0015] Optionally, a mounting groove is provided on the top outer wall of the second mounting ear, and two telescopic rods are symmetrically fixedly installed in the mounting groove. Telescopic springs are sleeved on the two telescopic rods, and a first oblique block is fixedly installed on one end of the two telescopic rods, and a second oblique block is fixedly installed on the bottom outer wall of the first mounting ear.

[0016] By adopting the above technical solution, the first sealing plate and the second sealing plate are spliced ​​together. At this time, the second inclined block on the second sealing plate will enter the second mounting ear, and press the two first inclined blocks away from each other, and compress the telescopic rod and the telescopic spring. As a result, the sealing installation of the first sealing plate and the second sealing plate can be completed through the cooperation of the second inclined block and the two first inclined blocks. Therefore, they can be directly installed and fixed, which improves convenience during use.

[0017] Optionally, the second oblique blocks are matched with the two first oblique blocks, and the two first oblique blocks are slidably installed in the same installation groove.

[0018] By adopting the above technical solution, the installation groove is provided to play a role in assisting the installation and limiting.

[0019] Optionally, a positioning groove is provided on the top of the first sealing plate, a positioning block is slidably installed in the positioning groove, and the positioning block is fixedly connected to the second sealing plate.

[0020] By adopting the above technical solution, positioning grooves and positioning blocks are provided to facilitate rapid positioning and installation.

[0021] Optionally, a sliding groove is provided in the installation groove, a sliding rod is slidably installed in the sliding groove, and the sliding rod is fixedly connected to one of the first inclined blocks, and a pull plate is fixedly installed on the bottom outer wall of the sliding rod.

[0022] By adopting the above technical solution, the pulling plate is pulled, and the sliding rod and one of the first inclined blocks are driven to move, so that the first sealing plate and the second sealing plate are separated, and then the leaking part is welded and repaired.

[0023] In summary, the beneficial effects of this application are as follows:

[0024] 1. The new model of the present application adopts the cooperation of the support seat, etc., by pulling the support seat upward, the support seat moves upward and drives the second adjusting rod to stretch upward. At this time, the height of the first sealing plate and the second sealing plate can be adjusted, so that by rotating the second adjusting bolt, the positions of the second adjusting rod and the first sealing plate and the second sealing plate can be fixed and limited, and then the height of the identified pipe can be adjusted, thereby facilitating the observation and identification of the bottom of the pipe in the later stage, improving the convenience during use and the flexibility during operation.

[0025] 2. The new model of the present application adopts the cooperation of the first oblique block, etc., by pressing the two first oblique blocks away from each other and compressing the telescopic rod and the telescopic spring, so that the sealing installation of the first sealing plate and the second sealing plate can be completed through the cooperation of the second oblique block and the two first oblique blocks. Therefore, they can be directly installed and fixed, which improves convenience during use. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 It is a schematic diagram of the entire application;

[0027] Figure 2 This is an exploded schematic diagram of the installation structure of this application;

[0028] Figure 3 This is an exploded schematic diagram of the positioning structure of this application;

[0029] Figure 4 It is a partial expansion schematic diagram of the regulating structure of this application.

[0030] Explanation of the accompanying drawings: In the figure: 1, base plate; 2, first sealing plate; 3, second sealing plate; 4, vacuum exhaust port joint gate; 5, vacuum pressure gauge and joint; 6, pressure relief interface gate; 7, first mounting ear; 8, second mounting ear; 9, mounting groove; 10, telescopic rod; 11, telescopic spring; 12, first oblique block; 13, second oblique block; 14, sliding groove; 15, sliding rod; 16, pull plate; 17, positioning groove; 18, positioning block; 19, fixing seat; 20, first adjusting rod; 21, positioning plate; 22, first threaded hole; 23, first adjusting bolt; 24, second adjusting rod; 25, support seat; 26, second threaded hole; 27, second adjusting bolt. DETAILED DESCRIPTION

[0031] The following is combined with Figures 1-4 This application is described in further detail.

[0032] See also Figures 1-3 A pipeline weld defect identification device includes a base plate 1, a first sealing plate 2, a second sealing plate 3, a vacuum exhaust port joint gate 4 and a vacuum pressure gauge and joint 5 respectively provided on the second sealing plate 3, a pressure relief interface gate 6 provided on the vacuum pressure gauge and joint 5, an adjustment mechanism provided on the top outer wall of the base plate 1, a positioning mechanism provided in the second sealing plate 3, and mounting mechanisms provided on the first sealing plate 2 and the second sealing plate 3;

[0033] Among them, the adjustment mechanism includes two second adjustment rods 24 fixedly installed on the top outer wall of the base plate 1, two support seats 25 fixedly installed on one end of the top of the two second adjustment rods 24, and the two support seats 25 are fixedly connected to the first sealing plate 2, and second threaded holes 26 are respectively opened on the outer surface of one side of the two second adjustment rods 24, two second adjustment bolts 27 screwed into the two second threaded holes 26, and the first sealing plate 2 and the second sealing plate 3 are both made of transparent hard material.

[0034] By connecting the vacuum pump connector and the vacuum exhaust port connector gate 4, close the pressure relief interface gate 6 and start the vacuum pump to exhaust, and observe the values ​​of the vacuum pressure gauge and the connector 5 at the same time. When the pressure drops to the preset air pressure value, close the vacuum exhaust port connector gate 4 and stop the pump to stabilize the pressure for three to five minutes. Observe the weld surface through the transparent first sealing plate 2 and the second sealing plate 3. When bubbles are found in the weld, it can be determined that there is a leakage point in the weld. At this time, slowly open the pressure relief interface gate 6 to make the pressure inside the first sealing plate 2 and the second sealing plate 3 consistent with the external pressure.

[0035] During use, by pulling the support seat 25 upward, the support seat 25 moves upward and drives the second adjusting rod 24 to stretch upward as well. At this time, the height of the first sealing plate 2 and the second sealing plate 3 can be adjusted, so that by rotating the second adjusting bolt 27, the position of the second adjusting rod 24 and the first sealing plate 2 and the second sealing plate 3 can be fixed and limited, and then the height of the identified pipe can be adjusted, thereby facilitating the observation and identification of the bottom of the pipe at a later time, improving the convenience during use and the flexibility during operation.

[0036] Reference Figures 2-4 The positioning mechanism includes two fixing seats 19 symmetrically fixedly installed in the second sealing plate 3, a first adjusting rod 20 fixedly installed on the outer wall of the bottom of the fixing seat 19, a positioning plate 21 fixedly installed at one end of the first adjusting rod 20, a first threaded hole 22 opened on the outer surface of one side of the first adjusting rod 20, and a first adjusting bolt 23 screwed into the first threaded hole 22. The first adjusting rod 20 and the second adjusting rod 24 are both composed of a sleeve and a sleeve rod, and are interlocked with each other.

[0037] During use, by pulling the positioning plate 21 upward, the positioning plate 21 moves upward and compresses the first adjusting rod 20. At this time, the pipe to be identified can be placed in the first sealing plate 2 and the second sealing plate 3, and then the positioning plate 21 is moved downward, so that the positioning plate 21 contacts the pipe, and then the first adjusting bolt 23 is rotated, so that the position of the positioning plate 21 and the pipe can be positioned and installed, thereby preventing the pipe from shaking during identification.

[0038] Reference Figures 1-2The mounting mechanism includes a first mounting ear 7 and a second mounting ear 8 respectively fixedly mounted on the outer surfaces of both sides of the first sealing plate 2 and the second sealing plate 3, and the first mounting ear 7 and the second mounting ear 8 are arranged in parallel, have the same length, and are opened on the outer wall of the top of the second mounting ear 8. Two telescopic rods 10 are symmetrically fixedly mounted in the mounting groove 9, two telescopic springs 11 are sleeved on the two telescopic rods 10, a first oblique block 12 respectively fixedly mounted on one end of the two telescopic rods 10, a second oblique block 13 fixedly mounted on the outer wall of the bottom of the first mounting ear 7, and the second oblique blocks 13 are adapted to the two first oblique blocks 12, the two first oblique blocks 12 are slidably mounted in the same mounting groove 9, a positioning groove 17 opened on the top of the first sealing plate 2, a positioning block 18 slidably mounted in the positioning groove 17, and the positioning block 18 is fixedly connected to the second sealing plate 3, a sliding groove 14 opened in the mounting groove 9, a sliding rod 15 slidably mounted in the sliding groove 14, and the sliding rod 15 is fixedly connected to one of the first oblique blocks 12, and a pull plate 16 fixedly mounted on the outer wall of the bottom of the sliding rod 15;

[0039] When in use, the first sealing plate 2 and the second sealing plate 3 are spliced ​​together. At this time, the second oblique block 13 on the second sealing plate 3 will enter the second mounting ear 8, and press the two first oblique blocks 12 away from each other, and compress the telescopic rod 10 and the telescopic spring 11, so that the second oblique block 13 and the two first oblique blocks 12 cooperate to complete the sealing installation of the first sealing plate 2 and the second sealing plate 3. Therefore, the installation and fixation can be carried out directly, which improves the convenience during use. By pulling the pull plate 16 and driving the sliding rod 15 and one of the first oblique blocks 12 to move, the first sealing plate 2 and the second sealing plate 3 are separated, and then the leaking part is welded.

[0040] The implementation principle of the present application is as follows: when in use, the first sealing plate 2 and the second sealing plate 3 are first spliced ​​together. At this time, the second oblique block 13 on the second sealing plate 3 will enter the second mounting ear 8, and press the two first oblique blocks 12 away from each other, and compress the telescopic rod 10 and the telescopic spring 11. As a result, the second oblique block 13 and the two first oblique blocks 12 cooperate to complete the sealing installation of the first sealing plate 2 and the second sealing plate 3. Therefore, the installation and fixation can be carried out directly, which improves the convenience during use.

[0041] By pulling the positioning plate 21 upward, the positioning plate 21 moves upward and compresses the first adjusting rod 20. At this time, the pipe to be identified can be placed in the first sealing plate 2 and the second sealing plate 3. Then, the positioning plate 21 is moved downward and makes contact with the pipe. Then, the first adjusting bolt 23 is rotated to position the positioning plate 21 and the pipe, thereby preventing the pipe from shaking during identification.

[0042] By pulling the support seat 25 upwards, the support seat 25 moves upwards and can pull the second adjusting rod 24 upwards, at this time, the height of the first sealing plate 2 and the second sealing plate 3 can be adjusted, the second adjusting bolt 27 can be rotated, the position of the second adjusting rod 24 and the first sealing plate 2 and the second sealing plate 3 can be fixed and limited, and the height of the identified pipeline can be adjusted, so that the bottom of the pipeline is convenient to observe and identify in the later period, and the convenience in use and the flexibility in operation are improved.

[0043] At this time, the two ends of the first sealing plate 2 and the second sealing plate 3 are sealed and installed through the external sealing ring, then the vacuum pump joint and the vacuum air outlet joint gate 4 are connected, the pressure relief interface gate 6 is closed, the vacuum pump is started to pump, and the values of the vacuum pressure gauge and the joint 5 are observed. When the pressure decreases to the preset air pressure value, the vacuum air outlet joint gate 4 is closed and the pump is stopped to stabilize the pressure for three to five minutes. The welding seam surface is observed through the transparent first sealing plate 2 and the second sealing plate 3. When bubbles are found at the welding seam, it can be judged that there is a leakage point in the welding seam. At this time, the pressure inside and outside the first sealing plate 2 and the second sealing plate 3 is consistent by slowly opening the pressure relief interface gate 6, pulling the pull plate 16, and moving the sliding rod 15 and one of the first inclined blocks 12, so that the first sealing plate 2 and the second sealing plate 3 are separated, and then the leakage position is welded and repaired.

[0044] The above are preferred embodiments of the present application, and are not limited to the protection scope of the present application. Therefore, equivalent changes made according to the structure, shape and principle of the present application should be covered within the protection scope of the present application.

Claims

1. A pipeline weld defect identification device, comprising a base plate (1), a first sealing plate (2) and a second sealing plate (3), wherein the second sealing plate (3) is provided with a vacuum exhaust port joint gate (4) and a vacuum pressure gauge and joint (5), and the vacuum pressure gauge and joint (5) are provided with a pressure relief interface gate (6), characterized in that: The top outer wall of the bottom plate (1) is provided with an adjustment mechanism, and the second sealing plate (3) is provided with a positioning mechanism; The adjustment mechanism comprises two second adjustment rods (24) fixedly mounted on the top outer wall of the base plate (1), a support seat (25) being fixedly mounted on one end of the top of the two second adjustment rods (24), the two support seats (25) being fixedly connected to the first sealing plate (2), a second threaded hole (26) being provided on one side outer surface of the two second adjustment rods (24), and a second adjustment bolt (27) being screwed into the two second threaded holes (26).

2. The pipeline weld defect identification device according to claim 1, characterized in that: The positioning mechanism comprises two fixing seats (19) symmetrically fixedly mounted in the second sealing plate (3), a first adjusting rod (20) being fixedly mounted on the bottom outer wall of the fixing seat (19), a positioning plate (21) being fixedly mounted on one end of the first adjusting rod (20), a first threaded hole (22) being formed on the outer surface of one side of the first adjusting rod (20), a first adjusting bolt (23) being screwed into the first threaded hole (22), the first adjusting rod (20) and the second adjusting rod (24) both consisting of a sleeve and a sleeve rod, and being interlocked with each other.

3. The pipeline weld defect identification device according to claim 1, characterized in that: The first sealing plate (2) and the second sealing plate (3) are both made of transparent hard material.

4. The pipeline weld defect identification device according to claim 3, characterized in that: A first mounting ear (7) and a second mounting ear (8) are fixedly mounted on both side outer surfaces of the first sealing plate (2) and the second sealing plate (3), respectively. The first mounting ear (7) and the second mounting ear (8) are arranged in parallel and have the same length.

5. The pipeline weld defect identification device according to claim 4, characterized in that: A mounting groove (9) is provided on the top outer wall of the second mounting ear (8), and two telescopic rods (10) are symmetrically fixedly installed in the mounting groove (9). A telescopic spring (11) is sleeved on each of the two telescopic rods (10), and a first inclined block (12) is fixedly installed at one end of each of the two telescopic rods (10). A second inclined block (13) is fixedly installed on the bottom outer wall of the first mounting ear (7).

6. The pipeline weld defect identification device according to claim 5, characterized in that: The second inclined blocks (13) are adapted to match the two first inclined blocks (12), and the two first inclined blocks (12) are slidably mounted in the same mounting groove (9).

7. The pipeline weld defect identification device according to claim 1, characterized in that: A positioning groove (17) is provided on the top of the first sealing plate (2), a positioning block (18) is slidably installed in the positioning groove (17), and the positioning block (18) is fixedly connected to the second sealing plate (3).

8. The pipeline weld defect identification device according to claim 6, characterized in that: A sliding groove (14) is provided in the installation groove (9), a sliding rod (15) is slidably installed in the sliding groove (14), and the sliding rod (15) is fixedly connected to one of the first inclined blocks (12), and a pull plate (16) is fixedly installed on the bottom outer wall of the sliding rod (15).

Citation Information

Patent Citations

  • Pipeline weld joint sealing performance detection device

    CN209069524U