Terminal chamfering processing device

Abstract

The utility model discloses a terminal chamfering processing device, relates to the technical field of wiring terminal processing equipment, and solves the problems that the conventional equipment cannot simultaneously chamfer inside and outside and the like. Comprising a feeding mechanism, a positioning mechanism and machining mechanisms, the feeding mechanism is connected with the positioning mechanism and supplies a to-be-machined terminal to the positioning mechanism, the positioning mechanism wraps and clamps the outer surface of the to-be-machined terminal, the two sets of machining mechanisms are arranged on the two sides of the positioning mechanism respectively, and each machining mechanism comprises a rotating shaft and a feeding base; two cutters are arranged on the rotating shaft and are respectively arranged at the radial positions of the rotating shaft, a central angle formed between the two cutters is an obtuse angle, and the two cutters are respectively aligned with the inner edge and the outer edge of one axial side of a terminal to be processed. The step of repeated clamping in a traditional method is reduced, and the machining efficiency is improved; the inner chamfer and the outer chamfer are machined through one-time clamping, and position deviation caused by multiple times of clamping is avoided, so that machining errors are reduced, and the percent of pass of products is increased.

Description

Technical Field

[0001] The utility model relates to the technical field of terminal processing equipment, in particular to a terminal chamfering processing device. Background Art

[0002] Terminals play a crucial role in electrical connectors, and their quality directly impacts the safety and reliability of electrical equipment. Chamfering is a necessary process in terminal processing, especially for tubular terminals. It not only impacts the terminal's appearance but also, more importantly, plays a crucial role in preventing damage to the wire insulation and improving connection reliability.

[0003] Traditional methods for chamfering tubular terminals typically involve separate chamfering of the inner and outer edges of one terminal. This method requires multiple clamping steps, which is not only inefficient but also increases the potential for machining errors. Furthermore, because the angle between the tool and the terminal is fixed during chamfering, a tool head with a specific angle is often required to achieve a good fit. This places high demands on tool head manufacturing and increases the complexity of tool head grinding. Summary of the Invention

[0004] The purpose of the utility model: In order to overcome the defects of the prior art, the utility model provides a terminal chamfering processing device to solve the problems that the existing equipment cannot simultaneously chamfer the inside and outside and the tool installation is unreasonable.

[0005] The technical solution of the present utility model includes a feeding mechanism, a positioning mechanism and a processing mechanism. The feeding mechanism is connected to the positioning mechanism and supplies a terminal to be processed to the positioning mechanism. The positioning mechanism is clamped on the outer surface of the terminal to be processed. The processing mechanism has two groups and is respectively arranged on both sides of the positioning mechanism. The processing mechanism includes a rotating shaft and a feed seat that drives the rotating shaft close to the terminal to be processed. Two tools are installed on the rotating shaft. The two tools are arranged at radial positions of the rotating shaft and the central angle formed between the two tools is an obtuse angle. The two tools are respectively aligned with the inner edge and outer edge of the axial side of the terminal to be processed.

[0006] By adopting the above technical solution, since the device can simultaneously chamfer the inner and outer edges of the terminal, the steps required for multiple clamping in the traditional method are reduced, and the processing efficiency is significantly improved; the internal and external chamfers are completed by one clamping, which avoids the position deviation caused by multiple clamping, thereby reducing the processing error and improving the product qualification rate; in addition, since the central angle between the two tools is an obtuse angle, the tools can be reasonably arranged even in a limited space, and the tool head part can better fit the inner and outer edges of the terminal, reducing the requirements for special angles of the tool, simplifying the design and manufacturing process of the tool, and reducing costs.

[0007] In one possible design, the feeding mechanism includes a fixed jaw, a movable jaw, a feeding channel and a driving member. The fixed jaw and the movable jaw are arranged relative to each other and when combined, form a clamping hole that is adapted to the outer surface of the terminal to be processed. The driving member drives the fixed jaw and the movable jaw to move from the feeding channel to the positioning mechanism; the fixed jaw is fixedly mounted on the output shaft of the driving member, and the movable jaw is hinged to the fixed jaw; the fixed jaw is fixedly provided with a fixed mounting arm, and a compression spring is installed between the fixed mounting arm and the movable jaw, and the two ends of the compression spring are respectively against the fixed mounting arm and the movable jaw.

[0008] With the above design, the terminal to be processed can be accurately clamped through the cooperation of the fixed clamping jaw and the movable clamping jaw, and the clamping hole formed when the two are combined adapts to the outer surface of the terminal, ensuring the stability and accuracy of the terminal during the processing, which helps to improve the processing accuracy; and the elastic force of the compression spring is used on the movable clamping jaw to make the movable clamping jaw elastically clamp the terminal. When the terminal reaches the specified position, the positioning mechanism only needs to fix the terminal, and the movable clamping jaw automatically releases the terminal when returning to its position, so that it is smoothly transferred to the positioning mechanism. This process does not require an additional power source, which simplifies the operation process.

[0009] In one possible design, the positioning mechanism includes a fixed clamping block, a movable clamping block, and a cylinder that drives the movable clamping block to merge with the fixed clamping block. The movable clamping block is fixedly mounted on the output shaft of the cylinder. The movable clamping block and the fixed clamping block are arranged opposite to each other and when the two are merged, a positioning hole is formed that is adapted to the outer surface of the terminal to be processed.

[0010] With the above design, a reliable clamping force is provided through the automatic control of the cylinder, which can easily realize the automatic positioning and clamping of the terminal, ensuring the precise position of the terminal during the processing.

[0011] In one possible design, guide channels are provided in the fixed clamping block and the movable clamping block. The clamping positions of the fixed clamping jaw and the movable clamping jaw are respectively in the shape of plates. The guide channels are adapted to the thickness of the fixed clamping jaw and the movable clamping jaw. After the fixed clamping jaw and the movable clamping jaw are inserted into the guide channels, the movable clamping block pushes the terminal into the positioning hole.

[0012] With the above design, the guide channel not only guides the moving trajectory of the fixed clamping jaw and the movable clamping jaw, but also provides a smooth guide path, which enables the terminal to pass smoothly during the transfer from the feeding mechanism to the positioning mechanism, reduces jamming and resistance, improves the smoothness of transfer, reduces the deviation of the terminal during the transfer process, and ensures that the terminal can accurately enter the processing position. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a structural diagram of a specific embodiment of the utility model;

[0014] Figure 2 This is a schematic diagram of the structure of the positioning mechanism of the utility model after clamping and positioning;

[0015] Figure 3 It is the structure schematic view when the fixed jaw and the movable jaw of the utility model clamps the terminal;

[0016] Figure 4 It is the state schematic view when the movable clamping block of the utility model shifts;

[0017] Wherein, 1, feeding mechanism;11, fixed jaw;12, movable jaw;13, feeding channel;14, fixed mounting arm;15, compression spring;2, positioning mechanism;21, fixed clamping block;22, movable clamping block;23, air cylinder;24, guide channel;3, processing mechanism;31, rotating shaft;32, feed seat;33, cutter;4, terminal. DETAILED DESCRIPTION

[0018] As Figures 1-4 The utility model discloses a kind of terminal chamfer processing devices, according to work step in succession including feeding mechanism 1, positioning mechanism 2 and processing mechanism 3, feeding mechanism 1 is connected with positioning mechanism 2 and supplies a terminal 4 to be processed to positioning mechanism 2, after positioning mechanism 2 clamps and positions, processing mechanism 3 feeds processing chamfer, after processing is completed, positioning mechanism 2 releases terminal 4.Positioning mechanism 2 is wrapped in the outer surface of the terminal 4 to be processed, processing mechanism 3 has two groups and is divided and arranged at the two sides of positioning mechanism 2, and each group of processing mechanism 3 includes rotating shaft 31 and the feed seat 32 of driving rotating shaft 31 close to the terminal 4 to be processed, two cutters 33 are installed on rotating shaft 31, two cutters 33 are divided and arranged at the radial position of rotating shaft 31 and the central angle formed between two cutters 33 is obtuse, and two cutters 33 are respectively aligned with the inner edge of the axial side of the terminal 4 to be processed, outer edge.Processing, positioning mechanism 2 clamps terminal 4, ensure the accurate position of terminal 4 in processing process, feed seat 32 is started, and rotating shaft 31 is pushed close to terminal 4, rotating shaft 31 keeps rotating state, and two cutters 33 respectively chamfer processing to the inner edge and outer edge of terminal 4;After processing is completed, feed seat 32 retreats, rotating shaft 31 is away from terminal 4, and the fixed clamping block 21 and movable clamping block 22 of positioning mechanism 2 release terminal 4, complete a processing cycle.Processing outer edge chamfer cutter 33 cutter head shape is the shape of rectangular right angle position missing angle, and outer edge chamfer is fed and processed from missing angle position.Processing inner edge chamfer cutter 33 cutter head shape is sharp angle, and processing position is inclined, and cutter head is stretched into terminal 4 and is processed.

[0019] The feeding mechanism 1 comprises a fixed jaw 11, a movable jaw 12, a feeding channel 13 and a driving member (not shown in the figure), the fixed jaw 11 and the movable jaw 12 are oppositely arranged and form a clamping hole fitting the outer surface of the terminal 4 when combined, and the driving member drives the fixed jaw 11 and the movable jaw 12 to move from the feeding channel 13 to the positioning mechanism 2; the fixed jaw 11 is fixedly installed on the output shaft of the driving member, and the movable jaw 12 is hinged to the fixed jaw 11; the fixed jaw 11 is fixedly provided with a fixed mounting arm 14, and a compression spring 15 is installed between the fixed mounting arm 14 and the movable jaw 12, and the two ends of the compression spring 15 are respectively abutted on the fixed mounting arm 14 and the movable jaw 12 to press the movable jaw 12 tightly against the fixed jaw 11. In operation, the fixed jaw 11 and the movable jaw 12 are in a combined state under the action of the compression spring 15, the terminal 4 enters from the feeding channel 13, the clamping hole of the fixed jaw 11 and the movable jaw 12 is flush with the outlet of the feeding channel 13, the terminal 4 enters the clamping hole due to vibration or external pressure, the driving member is started, and drives the fixed jaw 11 and the movable jaw 12 to move along a predetermined path, so as to move the terminal 4 from the feeding channel 13 to the specified position of the positioning mechanism 2; when the terminal 4 reaches the specified position of the positioning mechanism 2, the positioning mechanism 2 fixes the terminal 4, and the movable jaw 12 is reset upward, and the terminal 4 is fixed by the positioning mechanism 2, so as to force the movable jaw 12 to rotate, and the compression spring 15 is compressed under stress, thus the movable jaw 12 automatically releases the terminal 4, and the transfer of the terminal 4 is completed. This process does not require an additional power source, simplifies the operation process, and reduces the equipment cost.

[0020] The positioning mechanism 2 comprises a fixed jaw 21, a movable jaw 22 and a cylinder 23 driving the movable jaw 22 to combine with the fixed jaw 21, the movable jaw 22 is fixedly installed on the output shaft of the cylinder 23, and the movable jaw 22 is oppositely arranged with the fixed jaw 21 and forms a positioning hole fitting the outer surface of the terminal 4 when combined. After the terminal 4 reaches or approaches the positioning hole of the fixed jaw 21, the movable jaw 22 is driven by the cylinder 23 to approach the fixed jaw 21 to clamp and fix the terminal 4.

[0021] Both the fixed clamping block 21 and the movable clamping block 22 are provided with a vertical guide channel 24. The clamping positions of the fixed clamping jaws 11 and the movable clamping jaws 12 are respectively in the shape of a sheet. The guide channel 24 is adapted to the thickness of the fixed clamping jaws 11 and the movable clamping jaws 12. After the fixed clamping jaws 11 and the movable clamping jaws 12 pass through the guide channel 24, the movable clamping block 22 pushes the terminal 4 into the positioning hole. During operation, the fixed clamping jaws 11 and the movable clamping jaws 12 clamp the terminal 4 and then shift into the guide channel 24. After the terminal 4 reaches the preset position, the movable clamping block 22 shifts close to the contact terminal 4 and slightly pushes the terminal 4 laterally to accurately enter the positioning hole. As a result, the movable clamping block 22 and the fixed clamping block 21 form a clamping position for the terminal 4. The movement of the fixed clamping jaws 11 and the movable clamping jaws 12 does not interfere with the fixed clamping blocks 21 and the movable clamping blocks 22. Instead, the guide channel 24 is used to guide the terminal 4, ensuring that the terminal 4 can be accurately positioned. From the perspective of the displacement path of the terminal 4, the terminal 4 is first driven down by the fixed clamping jaw 11 and the movable clamping jaw 12, and then is pushed laterally a slight distance by the movable clamping block 22 to the positioning hole, presenting an "L"-shaped movement path.

Claims

1. A terminal chamfering processing device, characterized in that: The invention comprises a feeding mechanism (1), a positioning mechanism (2) and a processing mechanism (3), wherein the feeding mechanism (1) is connected to the positioning mechanism (2) and supplies a terminal to be processed (4) to the positioning mechanism (2), wherein the positioning mechanism (2) is clamped on the outer surface of the terminal to be processed (4), and the processing mechanism (3) has two groups and is respectively arranged on both sides of the positioning mechanism (2), wherein the processing mechanism (3) comprises a rotating shaft (31) and a feeding seat (32) for driving the rotating shaft (31) close to the terminal to be processed (4), wherein two tools (33) are installed on the rotating shaft (31), wherein the two tools (33) are respectively arranged at radial positions of the rotating shaft (31) and the central angle formed between the two tools (33) is an obtuse angle, and the two tools (33) are respectively aligned with the inner edge and the outer edge of the axial side of the terminal to be processed (4).

2. The terminal chamfering processing device according to claim 1, characterized in that: The feeding mechanism (1) includes a fixed clamping jaw (11), a movable clamping jaw (12), a feeding channel (13) and a driving member, wherein the fixed clamping jaw (11) and the movable clamping jaw (12) are arranged relative to each other and form a clamping hole adapted to the outer surface of the terminal (4) to be processed when the two are combined, and the driving member drives the fixed clamping jaw (11) and the movable clamping jaw (12) to move from the feeding channel (13) to the positioning mechanism (2); the fixed clamping jaw (11) is fixedly mounted on the output shaft of the driving member, and the movable clamping jaw (12) is hinged to the fixed clamping jaw (11); the fixed clamping jaw (11) is fixedly provided with a fixed mounting arm (14), and a compression spring (15) is installed between the fixed mounting arm (14) and the movable clamping jaw (12), and the two ends of the compression spring (15) respectively abut against the fixed mounting arm (14) and the movable clamping jaw (12).

3. The terminal chamfering processing device according to claim 2, characterized in that: The positioning mechanism (2) comprises a fixed clamping block (21), a movable clamping block (22), and a cylinder (23) for driving the movable clamping block (22) to merge with the fixed clamping block (21); the movable clamping block (22) is fixedly mounted on an output shaft of the cylinder (23); the movable clamping block (22) and the fixed clamping block (21) are arranged relative to each other and, when the two are merged, form a positioning hole adapted to the outer surface of the terminal (4) to be processed.

4. The terminal chamfering processing device according to claim 3, characterized in that: A guide channel (24) is provided in the fixed clamping block (21) and the movable clamping block (22). The clamping positions of the fixed clamping jaw (11) and the movable clamping jaw (12) are respectively in the shape of a sheet. The guide channel (24) is adapted to the thickness of the fixed clamping jaw (11) and the movable clamping jaw (12). After the fixed clamping jaw (11) and the movable clamping jaw (12) are inserted into the guide channel (24), the movable clamping block (22) pushes the terminal (4) into the positioning hole.

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