Scrap adsorption device for magnet machining

By designing an automated waste chip collection system, the problem of frequent manual cleaning of traditional magnet processing equipment has been solved, and fully automatic waste chip collection and convenient cleaning have been achieved, thereby improving production efficiency and equipment utilization.

CN223430423UActive Publication Date: 2025-10-14GANZHOU XINGCI METAL MATERIAL CO LTD
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Patent Information

Application Number
CN202421978647.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-15
Publication Date
2025-10-14
Estimated Expiration
2034-08-15

AI Technical Summary

Technical Problem

Traditional waste chip adsorption devices used in magnet processing require regular manual cleaning, resulting in low operating efficiency and a cumbersome cleaning process, affecting the continuous operation of the equipment.

Method used

An automated waste chip collection system was designed, which includes a collection bin, a motor, a rotating roller, a conveyor belt, a magnetic roller, and a collection bin. The motor drives the conveyor belt to transport the waste chips and automatically collect them in the collection bin. Combined with a detachable baffle and a sliding top plate structure, fully automatic continuous waste chip collection and convenient cleaning can be achieved.

Benefits of technology

It realizes fully automatic waste chip collection, reduces downtime, improves the overall efficiency of the production line and equipment utilization, and ensures the cleanliness of the processing environment and the continuous operation of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of magnet processing, and discloses a scrap adsorption device for magnet processing, which comprises a collecting bin, the outer wall of the collecting bin is fixedly connected with a motor, the output end of the motor is fixedly connected with a rotating roller, the two ends of the rotating roller are rotatably connected to the inside of the collecting bin, and the rotating roller is fixedly connected with the collecting bin. A rotating roller is arranged in the collecting bin, a conveying belt is arranged on the outer wall of the rotating roller, a magnetic suction roller is arranged on the inner wall of the conveying belt, the two ends of the magnetic suction roller are rotationally connected to the interior of the collecting bin, a discharging roller is arranged below the rotating roller, and the discharging roller is arranged on the outer wall of the conveying belt. According to the full-automatic scrap collecting device, the problems that due to regular manual cleaning, the overall operation efficiency is low, meanwhile, the scrap cleaning process is tedious and dense in time, and continuous operation of equipment is affected are solved, full-automatic continuous scrap collecting is achieved, frequent shutdown for manual scrap cleaning is not needed, and therefore the overall efficiency of a production line and the utilization rate of the equipment are improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to magnet processing technical field especially relates to a magnet processing is with scrap suction device. BACKGROUND

[0002] Magnet is a kind of substance that can generate magnetic field and attract ferromagnetic material, and is widely used in electronic equipment, mechanical manufacturing and other fields. In the magnet processing process, such as cutting, grinding and other operations will produce a large amount of magnetic metal scrap, which is easy to adhere to the surface of equipment and products, affecting the processing precision, product quality, and even may damage the equipment. Therefore, it is essential to use scrap suction device, which can absorb and collect scrap by strong magnet, ensure the cleanliness of processing environment, prevent scrap from causing adverse effects on equipment and products, and improve production efficiency and product quality.

[0003] The traditional scrap suction device for magnet processing usually includes an adsorption plate equipped with a strong magnet and a detachable scrap collecting box. When using, the adsorption device is fixed near the processing equipment, so that it is close to the area where the scrap is generated. During processing, the magnet adsorption plate will automatically attract and collect the generated metal scrap. The scrap collecting box is taken down regularly, and the scrap in it is cleaned, and the residue on the adsorption plate is checked to maintain its adsorption effect. In this way, the cleanliness of the processing environment can be effectively maintained, and the quality of equipment and products can be prevented from being affected by scrap.

[0004] The traditional scrap suction device for magnet processing uses adsorption plate to collect scrap by strong magnet, which is effective, but needs to be cleaned manually regularly. Since the adsorption plate and the scrap collecting box need to be cleaned manually frequently, the overall operation efficiency is low, and the scrap cleaning process is complicated and time-intensive, which causes the production process to be disturbed and affects the continuous operation of the equipment. UTILITY MODEL CONTENTS

[0005] In order to make up for the above shortcomings, the utility model provides a scrap suction device for magnet processing, which aims to improve the problem that the traditional scrap suction device for magnet processing needs to be cleaned manually regularly, which leads to low overall operation efficiency, and the scrap cleaning process is complicated and time-intensive, which causes the production process to be disturbed and affects the continuous operation of the equipment.

[0006] In order to achieve the above object, the utility model provides a kind of scrap adsorption device for magnet processing, it is collected warehouse, the outer wall of the collection warehouse is fixedly connected with motor, the output end of the motor is fixedly connected with rotating roller, the both ends of the rotating roller are rotatably connected in the inside of the collection warehouse, the outer wall of the rotating roller is provided with conveying belt, the inner wall of the conveying belt is provided with magnetic suction roller, the both ends of the magnetic suction roller are rotatably connected in the inside of the collection warehouse, the lower portion of the rotating roller is provided with discharging roller, the discharging roller is arranged on the outer wall of the conveying belt, the both ends of the discharging roller are fixedly connected in the inside of the collection warehouse, the inner wall middle part of the collection warehouse is rotatably connected with guide roller, the outer wall of the guide roller is arranged on the outer wall of the conveying belt, the both ends of the rotating roller, magnetic suction roller and guide roller are fixedly connected with bearing, the outer wall of the bearing is fixedly connected in the inside of the collection warehouse, the outer wall of the collection warehouse is fixedly connected with support, the inner wall of the support is provided with storage assembly, and the storage assembly is used to store scrap.

[0007] Further, the storage assembly includes a guide rail, one side of the outer wall of the guide rail is fixedly connected to the inner wall of the support, the other side of the outer wall of the guide rail is slidably connected with a material collecting bin, the outer wall of the material collecting bin is slidably connected to the inner wall of the support, and the material collecting bin is arranged below the discharging roller.

[0008] Further, the outer wall of the collection warehouse is fixedly connected with a female buckle, the outer wall of the collection warehouse is fixedly connected with a hinge, the outer wall of the hinge is fixedly connected with a baffle, and the outer wall of the baffle is slidably connected to the inner wall of the collection warehouse.

[0009] Further, the outer wall of the baffle is fixedly connected with a male buckle, and the outer wall of the female buckle is slidably connected to the inside of the male buckle.

[0010] Further, the inside of the collection warehouse is fixedly connected with a rotating shaft, and the outer wall of the rotating shaft is fixedly connected with a top plate.

[0011] Further, the inside of the top plate is slidably connected with a clamping block, and the outer wall of the clamping block is slidably connected to the inside of the collection warehouse.

[0012] Further, the inside of the clamping block is slidably connected with a slide rod, the both ends of the slide rod are fixedly connected with a limiting plate, the outer wall of the limiting plate is slidably connected to the inside of the clamping block, the outer wall of the slide rod is sleeved with a spring, and the both ends of the spring are fixedly connected to the outer wall of the clamping block.

[0013] Further, the inside of the clamping block is rotatably connected with a connecting rod, one end of the connecting rod is rotatably connected with a sliding plate, the outer wall of the sliding plate is slidably connected to the inside of the collection warehouse, and the upper surface of the sliding plate is fixedly connected with a handle.

[0014] The utility model has the advantages of the following beneficial effects:

[0015] 1. In the utility model, first, the inlet of the collection bin is placed at the processing position, and the magnetic suction roller is used to adsorb the waste chips, then the motor is started to cooperate with the rotating roller, the conveying belt, the discharging roller, the guide roller and the bearing to convey the waste chips, finally, the support, the guide rail and the collection bin are used to concentrate the waste chips, which solves the problem of periodic manual cleaning, low overall operation efficiency, complicated waste chip cleaning process and time-intensive, and affects the continuous operation of the equipment, achieves full-automatic continuous waste chip collection, and manual cleaning of waste chips is not required frequently, thereby improving the overall efficiency of the production line and the utilization rate of the equipment.

[0016] 2. In the utility model, first, the baffle is pulled to cooperate with the hinge, the female buckle and the male buckle to facilitate sealing and maintenance of the collection bin, thereby prolonging the service life, then the handle is pulled to drive the sliding plate to move, and then the connecting rod, the limiting plate, the spring and the sliding rod are used to drive the clamping block to slide in the inside of the top plate and the collection bin, thereby facilitating the opening and closing of the collection bin, achieving convenient cleaning of the inside of the device, thereby ensuring the good working condition of the inside of the device, reducing the equipment downtime, and improving the overall production efficiency. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 A perspective structural schematic view of the waste chip adsorption device for magnet processing is provided for the utility model;

[0018] Figure 2 A baffle one side structure schematic view of the waste chip adsorption device for magnet processing is provided for the utility model;

[0019] Figure 3 A conveying belt structure schematic view of the waste chip adsorption device for magnet processing is provided for the utility model;

[0020] Figure 4 A collection bin internal structure schematic view of the waste chip adsorption device for magnet processing is provided for the utility model;

[0021] Figure 5 A top plate internal structure schematic view of the waste chip adsorption device for magnet processing is provided for the utility model;

[0022] Figure 6 A Figure 5 Enlarged view of A in the utility model.

[0023] LEGEND:

[0024] 1, collection warehouse; 2, motor; 3, rotating roller; 4, conveying belt; 5, magnetic suction roller; 6, discharging roller; 7, guide roller; 8, bearing; 9, support; 10, guide rail; 11, material collecting bin; 12, female buckle; 13, hinge; 14, baffle; 15, male buckle; 16, top plate; 17, rotating shaft; 18, clamping block; 19, sliding rod; 20, spring; 21, limiting plate; 22, connecting rod; 23, sliding plate; 24, handle. DETAILED DESCRIPTION

[0025] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.

[0026] Reference Figure 1 - Figure 4 An embodiment provided by the utility model: a scrap adsorption device for magnet processing, comprising a collection warehouse 1, the outer wall of the collection warehouse 1 is fixedly connected with a motor 2, the output end of the motor 2 is fixedly connected with a rotating roller 3, the both ends of the rotating roller 3 are rotatably connected in the inside of the collection warehouse 1, the outer wall of the rotating roller 3 is provided with a conveying belt 4, the inner wall of the conveying belt 4 is provided with a magnetic suction roller 5, the both ends of the magnetic suction roller 5 are rotatably connected in the inside of the collection warehouse 1, the lower of the rotating roller 3 is provided with a discharging roller 6, the discharging roller 6 is arranged on the outer wall of the conveying belt 4, the both ends of the discharging roller 6 are fixedly connected in the inside of the collection warehouse 1, the inner wall middle part of the collection warehouse 1 is rotatably connected with a guide roller 7, the outer wall of the guide roller 7 is arranged on the outer wall of the conveying belt 4, the both ends of the rotating roller 3, the magnetic suction roller 5 and the guide roller 7 are fixedly connected with a bearing 8, the outer wall of the bearing 8 is fixedly connected in the inside of the collection warehouse 1, the outer wall of the collection warehouse 1 is fixedly connected with a support 9, the inner wall of the support 9 is provided with a storage assembly, the storage assembly is used for storing scrap, and the storage assembly comprises a guide rail 10, the outer wall of the guide rail 10 is fixedly connected on the inner wall of the support 9 on one side, the outer wall of the guide rail 10 is slidably connected with a material collecting bin 11 on the other side, the outer wall of the material collecting bin 11 is slidably connected in the inner wall of the support 9,

[0027] the outer wall of the material collecting bin 11 is arranged below the discharging roller 6;

[0028] Specific, first put the entrance of the collection bin 1 beside the processing cutter, at this time the generated scrap during processing is adsorbed by the magnetic suction roller 5, so that the scrap is attached to the outer wall of the conveying belt 4, then start the motor 2, drive the rotating roller 3 to rotate through the output end of the motor 2, then drive the conveying belt 4 to run through the rotation of the rotating roller 3, then drive the scrap to convey through the operation of the conveying belt 4, because the inside of the conveying belt 4 is provided with a plurality of recessed grooves, so as to prevent the scrap from sliding on the outer wall of the conveying belt 4 during conveying due to the attraction of the magnetic suction roller 5, thereby realizing effective conveying of the scrap, at the same time, bearings 8 are arranged on the outer walls of the magnetic suction roller 5 and the rotating roller 3, so that the rotation of the rotating roller 3 and the magnetic suction roller 5 is more stable, thereby making the conveying more stable, when the scrap is conveyed to a certain distance, it will not be attracted by the magnetic suction roller 5, then continue to convey, so as to fall above the material collecting bin 11, in this process, the outer wall of the conveying belt 4 can be cleaned by the discharging roller 6 to prevent the scrap from being left, when the processing is completed, the handle on one side of the material collecting bin 11 can be pulled out to take out the material collecting bin 11, so as to concentrate the scrap for processing.

[0029] With reference to Figure 1 and Figure 2 , the outer wall of the collecting bin 1 is fixedly connected with a female buckle 12, the outer wall of the collecting bin 1 is fixedly connected with a hinge 13, the outer wall of the hinge 13 is fixedly connected with a baffle 14, the outer wall of the baffle 14 is slidably connected with the inner wall of the collecting bin 1, the outer wall of the baffle 14 is fixedly connected with a male buckle 15, and the outer wall of the female buckle 12 is slidably connected in the inside of the male buckle 15;

[0030] Specifically, when the processing is completed, one end of the baffle 14 is pulled and rotated around the hinge 13, so that the baffle 14 covers the outer wall of the collecting bin 1, then one end of the female buckle 12 is pulled to move to the inside of the male buckle 15 to fix the baffle 14, because the collecting bin 1, the top plate 16 and the baffle 14 are all made of soft magnetic material, the attraction of the magnet can be effectively prevented.

[0031] With reference to Figure 1 , Figure 5 and Figure 6 , the inside of the collecting bin 1 is fixedly connected with a rotating shaft 17, the outer wall of the rotating shaft 17 is fixedly connected with a top plate 16, the inside of the top plate 16 is slidably connected with a clamping block 18, the outer wall of the clamping block 18 is slidably connected in the inside of the collecting bin 1, the inside of the clamping block 18 is slidably connected with a slide rod 19, both ends of the slide rod 19 are fixedly connected with a limiting plate 21, the outer wall of the limiting plate 21 is slidably connected in the inside of the clamping block 18, the outer wall of the slide rod 19 is sleeved with a spring 20, both ends of the spring 20 are fixedly connected with the outer wall of the clamping block 18, the inside of the clamping block 18 is rotatably connected with a connecting rod 22, one end of the connecting rod 22 is rotatably connected with a sliding plate 23, the outer wall of the sliding plate 23 is slidably connected in the inside of the collecting bin 1, the upper surface of the sliding plate 23 is fixedly connected with a handle 24;

[0032] When the top plate 16 is fully put back, the rebound of the spring 20 pushes the block 18 to move to the inside of the collection bin 1, thereby achieving fixation and achieving the effect of convenient cleaning.

[0033] Working principle: When it is necessary to use the waste chip adsorption device for magnet processing, first place the entrance of the collection bin 1 next to the processing tool, the magnetic roller 5 adsorbs the waste chips, and then start the motor 2 to drive the rotating roller 3 to rotate, thereby driving the conveyor belt 4 to transport the waste chips through the rotating roller 3. The inner recessed groove of the conveyor belt 4 prevents the waste chips from sliding. The bearing 8 stabilizes the rotating roller 3 and the magnetic roller 5 to ensure stable transportation. The waste chips are transported to the top of the collection bin 11, and the unloading roller 6 cleans the conveyor belt 4 to prevent residue. After the processing is completed, pull the collection bin 11 handle to take out the waste chips. After the processing is completed, pull the baffle 14 and rotate it with the hinge 13 as the axis to cover the collection bin 1 and pull the mother Buckle 12, move to the fixed baffle 14 in the sub-buck 15. Since the collecting bin 1, top plate 16 and baffle 14 are made of soft magnetic material, they can effectively prevent magnet adsorption. Finally, pull the handle 24 to drive the slide 23 and the connecting rod 22 to move, and then drive the block 18 to slide in the collecting bin 1 and the top plate 16 through one end of the connecting rod 22, so that the spring 20 contracts, and then pull the top plate 16 to rotate, so that the collecting bin 1 can be opened, and then the interior is inspected and cleaned. After cleaning, put the top plate 16 back in place, and then the spring 20 rebounds to push the block 18 to move to the inside of the collecting bin 1, thereby fixing the collecting bin 1 and achieving the effect of convenient cleaning.

[0034] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A waste chip adsorption device for magnet processing, comprising a collection chamber (1), characterized in that: The outer wall of the collecting bin (1) is fixedly connected to a motor (2), the output end of the motor (2) is fixedly connected to a rotating roller (3), both ends of the rotating roller (3) are rotatably connected to the interior of the collecting bin (1), the outer wall of the rotating roller (3) is provided with a conveyor belt (4), the inner wall of the conveyor belt (4) is provided with a magnetic roller (5), both ends of the magnetic roller (5) are rotatably connected to the interior of the collecting bin (1), a discharge roller (6) is provided below the rotating roller (3), the discharge roller (6) is provided on the outer wall of the conveyor belt (4), and the discharge roller Both ends of (6) are fixedly connected to the inside of the collecting bin (1), the middle part of the inner wall of the collecting bin (1) is rotatably connected to a guide roller (7), the outer wall of the guide roller (7) is arranged on the outer wall of the conveyor belt (4), the rotating roller (3), the magnetic roller (5) and the guide roller (7) are fixedly connected to bearings (8), the outer wall of the bearing (8) is fixedly connected to the inside of the collecting bin (1), the outer wall of the collecting bin (1) is fixedly connected to a bracket (9), the inner wall of the bracket (9) is provided with a storage component, and the storage component is used to store waste chips.

2. A waste chip adsorption device for magnet processing according to claim 1, characterized in that: The storage assembly includes a guide rail (10), one side of the outer wall of the guide rail (10) is fixedly connected to the inner wall of the bracket (9), and the other side of the outer wall of the guide rail (10) is slidably connected to a collection bin (11), the outer wall of the collection bin (11) is slidably connected to the inner wall of the bracket (9), and the collection bin (11) is arranged below the unloading roller (6).

3. The waste chip adsorption device for magnet processing according to claim 1, characterized in that: The outer wall of the collecting bin (1) is fixedly connected to a female buckle (12), the outer wall of the collecting bin (1) is fixedly connected to a hinge (13), the outer wall of the hinge (13) is fixedly connected to a baffle (14), and the outer wall of the baffle (14) is slidably connected to the inner wall of the collecting bin (1).

4. A waste chip adsorption device for magnet processing according to claim 3, characterized in that: The outer wall of the baffle (14) is fixedly connected with a sub-button (15), and the outer wall of the female button (12) is slidably connected to the inside of the sub-button (15).

5. The waste chip adsorption device for magnet processing according to claim 4, characterized in that: The interior of the collecting bin (1) is fixedly connected to a rotating shaft (17), and the outer wall of the rotating shaft (17) is fixedly connected to a top plate (16).

6. The waste chip adsorption device for magnet processing according to claim 5, characterized in that: A clamping block (18) is slidably connected to the interior of the top plate (16), and an outer wall of the clamping block (18) is slidably connected to the interior of the collecting bin (1).

7. The waste chip adsorption device for magnet processing according to claim 6, characterized in that: The interior of the block (18) is slidably connected to a slide rod (19), both ends of the slide rod (19) are fixedly connected to a limit plate (21), the outer wall of the limit plate (21) is slidably connected to the interior of the block (18), the outer wall of the slide rod (19) is sleeved with a spring (20), and both ends of the spring (20) are fixedly connected to the outer wall of the block (18).

8. The waste chip adsorption device for magnet processing according to claim 7, characterized in that: The interior of the block (18) is rotatably connected to a connecting rod (22), one end of the connecting rod (22) is rotatably connected to a slide plate (23), the outer wall of the slide plate (23) is slidably connected to the interior of the collection bin (1), and the upper surface of the slide plate (23) is fixedly connected to a handle (24).