Device for detecting flush degree of conductive insertion pieces of plug

By designing a plug conductive insert flatness detection device and using flush conductive parts to detect the insert length, the problem of uneven insert lengths is solved, and the quality of the electrical connector and the accuracy of detection are improved.

CN223435574UActive Publication Date: 2025-10-14KENIC ELECTRIC MFG CO LTD
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Patent Information

Application Number
CN202423120557.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-17
Publication Date
2025-10-14
Estimated Expiration
2034-12-17

AI Technical Summary

Technical Problem

The conductive inserts of existing plugs are easily shifted in position during the injection molding process, resulting in varying lengths and large errors in manual inspection, which affects the quality of the electrical connector.

Method used

A plug conductive insert flatness detection device is designed. By setting a first conductive part and a second conductive part flush, the device detects whether the insert lengths are consistent, ensuring that the insert length must be qualified before the electrical connector can be connected.

Benefits of technology

The unified detection of the length of the conductive insert of the plug is realized, the production quality and detection accuracy of the electrical connector are improved, and manual errors are reduced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a device for detecting the flush degree of conductive inserts of a plug, which comprises a test seat and an electric connector used for being connected with external equipment, and the test seat is provided with a first slot and a second slot corresponding to the conductive inserts on the plug. A first conductive part and a second conductive part are further arranged at the bottoms of the first slot and the second slot, the upper surface of the first conductive part is flush with the upper surface of the second conductive part, and the first conductive part and the second conductive part are connected with the positive electrode and the negative electrode of the electric connector through a first conductive wire and a second conductive wire respectively; the upper surfaces of the first conductive part and the second conductive part are flush, so that when a plug with an unqualified conductive insertion piece length is inserted, the electric connector cannot be communicated through the first conductive part and the second conductive part, the flush degree of the conductive insertion pieces of the plug is detected, the length consistency of the conductive insertion pieces on the plug is ensured, and the problem of poor plug quality is solved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of electric connector detection, and particularly relates to a plug conductive insert flatness detection device. BACKGROUND

[0002] The electric connector is an electronic component for connecting electrical circuits, which is widely used in military systems such as aviation, aerospace and national defense. The electric connector is mainly composed of a fixed end electric connector (socket) and a free end electric connector (plug). In addition to meeting general performance requirements, the electric connector must achieve good contact, reliable operation and convenient maintenance. The reliability of the electric connector directly affects the normal operation of the circuit.

[0003] The current plug generally includes a body and a conductive insert. During the injection molding process, the position of the conductive insert is prone to change, resulting in uneven lengths of the conductive insert. Currently, manual detection is used, which has a large error and leads to poor plug quality. UTILITY MODEL CONTENT

[0004] The utility model provides a plug conductive insert flatness detection device, which can detect the length of the terminal of the electric connector, ensure the consistency of the length of the terminal on the electric connector, and solve the problem of poor electric connector quality.

[0005] To achieve the above-mentioned purpose, the utility model adopts the following technical solutions:

[0006] A plug conductive insert flatness detection device includes a test seat and an electric connector for connecting external equipment. The test seat has a first slot and a second slot corresponding to the conductive insert on the plug. The bottom of the first slot and the second slot is provided with a first conductive part and a second conductive part. The upper surfaces of the first conductive part and the second conductive part are flush. The first conductive part and the second conductive part are connected to the positive and negative poles of the electric connector through a first conductive wire and a second conductive wire. When the length of the conductive insert of the plug is unqualified, the first conductive part and the second conductive part cannot connect the electric connector, thereby detecting the flatness of the conductive insert of the plug, ensuring the consistency of the length of the conductive insert on the plug, and solving the problem of poor plug quality.

[0007] As a preferred solution, the test seat includes a first mounting plate and a second mounting plate arranged separately. The first slot and the second slot are arranged on the first mounting plate. The first slot and the second slot penetrate the upper and lower surfaces of the first mounting plate.

[0008] As a preferred solution, a first limiting groove corresponding to the first conductive member and a first wiring groove corresponding to the first conductive wire are recessed on one side of the second mounting plate relative to the first mounting plate, and a second limiting groove corresponding to the second conductive member and a second wiring groove corresponding to the second conductive wire are recessed on one side of the second mounting plate relative to the first mounting plate. During assembly, the first conductive member and the first conductive wire are respectively located in the first limiting groove and the first wiring groove, and the second conductive member and the second conductive wire are respectively located in the second limiting groove and the second wiring groove, one end of the first wiring groove is connected to the first limiting groove, and one end of the second wiring groove is connected to the second limiting groove, and the first wiring groove is collinear with one end away from the first limiting groove and the second wiring groove is away from one end of the second limiting groove.

[0009] As a preferred solution, a first conductive bead protruding into the first slot is provided in the first mounting plate, and a second conductive bead protruding into the second slot is also provided in the first mounting plate. A first detection piece and a second detection piece are provided between the first mounting plate and the second mounting plate. The first conductive bead is electrically connected to the first detection piece through a third conductive wire, and the second conductive bead is electrically connected to the second detection piece through a fourth conductive wire.

[0010] As a preferred solution, the first mounting plate is provided with a first mounting groove and a second mounting groove respectively connected to the first slot and the second slot, the first conductive bead is arranged in the first mounting groove, and the first mounting groove is provided with a first elastic member that makes the first conductive bead always have a tendency to move into the first slot, the second conductive bead is arranged in the second mounting groove, and the second mounting groove is provided with a second elastic member that makes the second conductive bead always have a tendency to move into the second slot.

[0011] As a preferred solution, a third limiting groove corresponding to the first detection member and a third wiring groove corresponding to the third conductive wire are recessed on the side of the first mounting plate relative to the second mounting plate, and a fourth limiting groove corresponding to the second detection member and a fourth wiring groove corresponding to the fourth conductive wire are recessed on the side of the first mounting plate relative to the second mounting plate. During assembly, the first detection member and the third conductive wire are respectively located in the third limiting groove and the third wiring groove, and the second detection member and the fourth conductive wire are respectively located in the fourth limiting groove and the fourth wiring groove.

[0012] As a preferred solution, the third wiring groove is connected to the first installation groove, and the fourth wiring groove is connected to the second installation groove.

[0013] As a preferred solution, the first installation groove transversely penetrates the side wall of the first slot, and the second installation groove transversely penetrates the side wall of the second slot.

[0014] As a preferred solution, the first mounting groove and the second mounting groove are coaxially arranged.

[0015] As a preferred solution, the first installation slot is located on a side of the first slot away from the second slot, and the second installation slot is located on a side of the second slot away from the first slot.

[0016] Compared with the prior art, the present invention has obvious advantages and beneficial effects. Specifically, by setting the upper surfaces of the first conductive part and the second conductive part to be flush, when a plug with an unqualified conductive plug length is inserted, the electrical connector cannot be connected through the first conductive part and the second conductive part, thereby realizing the detection of the flushness of the conductive plug of the plug, ensuring the consistency of the length of the conductive plugs on the plug, and improving the production quality of the electrical connector.

[0017] In order to more clearly illustrate the structural features, technical means and specific purposes and functions achieved by the present invention, the present invention is further described in detail below with reference to the accompanying drawings and specific embodiments: BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Fig. 1 This is a schematic diagram of the assembly structure of an embodiment of the present utility model;

[0019] Fig. 2 This is a schematic diagram of the exploded structure of an embodiment of the present utility model;

[0020] Fig. 3 This is a schematic structural diagram of the first mounting plate of an embodiment of the present utility model.

[0021] Description of the accompanying drawings:

[0022] 10-first mounting plate; 11-first slot; 12-second slot; 13-first mounting slot; 131-first conductive bead; 132-first elastic member; 14-second mounting slot; 141-second conductive bead; 142-second elastic member; 15-third limiting slot; 151-first detection member; 16-third wiring slot; 161-third conductive wire; 17-fourth limiting slot; 171-second detection member; 18-fourth wiring slot; 181-fourth conductive wire; 20-second mounting plate; 21-first limiting slot; 211-first conductive member; 22-first wiring slot; 221-first conductive wire; 23-second limiting slot; 231-second conductive member; 24-second wiring slot; 241-second conductive wire;

[0023] 30-Electrical connector. DETAILED DESCRIPTION

[0024] In the description of the present invention, it should be noted that the terms "center", "up", "down", "left", "right", "vertical", "horizontal", "inside", "outside", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the utility model and simplifying the description, and do not indicate or imply that the position or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they cannot be understood as limitations on the present invention.

[0025] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense. For example, they may refer to fixed connections, detachable connections, or integral connections; mechanical connections or electrical connections; direct connections or indirect connections through an intermediate medium; and internal communication between two components. Those skilled in the art will understand the specific meanings of these terms in this utility model based on the specific circumstances.

[0026] like Figs. 1-3 As shown, the utility model discloses a plug conductive plug flatness detection device, including a test socket and an electrical connector 30 for connecting an external device, the test socket is provided with a first slot 11 and a second slot 12 corresponding to the conductive plug on the plug, and the bottom of the first slot 11 and the second slot 12 is further provided with a first conductive member 211 and a second conductive member 231, the upper surfaces of the first conductive member 211 and the second conductive member 231 are flush, and the first conductive member 211 and the second conductive member 231 are connected to the positive and negative poles of the electrical connector 30 through a first conductive line 221 and a second conductive line 241 respectively; by setting the upper surfaces of the first conductive member 211 and the second conductive member 231 to be flush, when a plug with an unqualified conductive plug length is inserted, it cannot be connected to the electrical connector 30 through the first conductive member 211 and the second conductive member 231, thereby realizing the detection of the flatness of the conductive plug of the plug, ensuring that the length of the conductive plug on the plug is consistent, and solving the problem of poor plug quality.

[0027] The test seat includes a first mounting plate 10 and a second mounting plate 20 that are separately arranged, and the first slot 11 and the second slot 12 are arranged on the first mounting plate 10, and the first slot 11 and the second slot 12 both pass through the upper and lower surfaces of the first mounting plate 10; by separately arranging the first mounting plate 10 and the second mounting plate 20, it is convenient to maintain the detection device.

[0028] The second mounting plate 20 is provided with a first limiting groove 21 corresponding to the first conductive member 211 and a first routing groove 22 corresponding to the first conductive wire 221 on one side thereof. The second mounting plate 20 is further provided with a second limiting groove 23 corresponding to the second conductive member 231 and a second routing groove 24 corresponding to the second conductive wire 241 on one side thereof. When assembled, the first conductive member 211 and the first conductive wire 221 are respectively located in the first limiting groove 21 and the first routing groove 22, and the second conductive member 231 and the second conductive wire 241 are respectively located in the second limiting groove 23 and the first routing groove 24. In the positioning groove 23 and the second wiring groove 24, one end of the first wiring groove 22 is connected to the first limiting groove 21, and one end of the second wiring groove 24 is connected to the second limiting groove 23. The first wiring groove 22 is away from the end of the first limiting groove 21 and the second wiring groove 24 is away from the end of the second limiting groove 23. By setting the first limiting groove 21, the first wiring groove 22, the second limiting groove 23, and the second wiring groove 24 for limiting, the problem of displacement of the first conductive member 211, the first conductive wire 221, the second conductive member 231 and the second conductive wire 241 during long-term use is avoided, thereby improving detection reliability.

[0029] A first conductive bead 131 is provided in the first mounting plate 10 and protrudes into the first slot 11. A second conductive bead 141 is also provided in the first mounting plate 10 and protrudes into the second slot 12. A first detection member 151 and a second detection member 171 are provided between the first mounting plate 10 and the second mounting plate 20. The first conductive bead 131 is electrically connected to the first detection member 151 through a third conductive wire 161, and the second conductive bead 141 is electrically connected to the second detection member 171 through a fourth conductive wire 181. By providing the first detection member 151 and the second detection member 171, it is possible to detect whether a conductive plug is inserted into the first slot 11 and the second slot 12, thereby improving the accuracy of the detection.

[0030] It should be understood that the first detection member 151 and the second detection member 171 are both equipped with a built-in power supply, which transmits the electrical signal to the detection member through the conductive plug and the conductive bead, thereby triggering the detection member. The first detection member 151 and the second detection member 171 are both detection member structures commonly used by technicians in this field and will not be repeated here.

[0031] The first mounting plate 10 is provided with a first mounting groove 13 and a second mounting groove 14 which are respectively connected to the first slot 11 and the second slot 12. The first conductive bead 131 is arranged in the first mounting groove 13. The first mounting groove 13 is provided with a first elastic member 132 which makes the first conductive bead 131 always have a tendency to move into the first slot 11. The second conductive bead 141 is arranged in the second mounting groove 14. The second mounting groove 14 is provided with a second elastic member 142 which makes the second conductive bead 141 always have a tendency to move into the second slot 12. By providing the elastic member, the conductive plug can be easily inserted into the slot, and the feel of the conductive plug when inserted into the slot can be improved.

[0032] The first mounting plate 10 is recessed on one side relative to the second mounting plate 20 with a third limiting groove 15 corresponding to the first detecting member 151 and a third routing groove 16 corresponding to the third conductive wire 161. The first mounting plate 10 is further recessed on one side relative to the second mounting plate 20 with a fourth limiting groove 17 corresponding to the second detecting member 171 and a fourth routing groove 18 corresponding to the fourth conductive wire 181. During assembly, the first detecting member 151 and the third conductive wire 161 are respectively located in the third limiting groove 15 and the third routing groove 16, and the second detecting member 171 and the fourth conductive wire 181 are respectively located in the fourth limiting groove 17 and the fourth routing groove 18; the third routing groove 16 is connected to the first mounting groove 13, and the fourth routing groove 18 is connected to the second mounting groove 14; by providing the third limiting groove 15, the third routing groove 16, the fourth limiting groove 17 and the fourth routing groove 18, the first detecting member 151, the third conductive wire 161, the second detecting member 171 and the fourth conductive wire 181 are protected, thereby improving safety in use.

[0033] The first mounting groove 13 passes horizontally through the side wall of the first slot 11, and the second mounting groove 14 passes horizontally through the side wall of the second slot 12; the first mounting groove 13 and the second mounting groove 14 are coaxially arranged; the first mounting groove 13 is located on the side of the first slot 11 away from the second slot 12, and the second mounting groove 14 is located on the side of the second slot 12 away from the first slot 11; by setting the first mounting groove 13 and the second mounting groove 14 coaxially, the insertion feel of the first slot 11 and the second slot 12 is ensured to be consistent, thereby improving the user experience.

[0034] The method of using the present invention is as follows: connect the electrical connector 30 of the present invention to an external electronic device, then insert the conductive plug of the plug to be tested into the first slot 11 and the second slot 12, and the first detection member 151 and the second detection member 171 respectively detect whether the conductive plug is inserted into the first slot 11 and the second slot 12; when the tested plug is qualified, the two conductive plugs can respectively contact the first conductive member 211 and the second conductive member 231, thereby connecting the external electronic device; when the tested electrical connector 30 is unqualified, the external electronic device cannot be connected.

[0035] In summary, the present invention sets the upper surfaces of the first conductive member 211 and the second conductive member 231 to be flush. When a plug with an unqualified conductive plug length is inserted, the electrical connector 30 cannot be connected through the first conductive member 211 and the second conductive member 231. This allows the flushness of the conductive plugs of the plug to be detected, ensuring that the length of the conductive plugs on the plug is consistent, and improving the production quality of the electrical connector 30.

[0036] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Therefore, any modifications, equivalent replacements, improvements, etc. made to the above embodiments based on the technical practice of the present invention are still within the scope of the technical solution of the present invention.

Claims

1. A device for detecting the flatness of a conductive plug, characterized in that: It includes a test socket and an electrical connector for connecting an external device. The test socket is provided with a first slot and a second slot corresponding to the conductive plug on the plug. The bottom of the first slot and the second slot are also provided with a first conductive member and a second conductive member. The upper surfaces of the first conductive member and the second conductive member are flush. The first conductive member and the second conductive member are respectively connected to the positive and negative poles of the electrical connector through a first conductive wire and a second conductive wire.

2. A plug conductive blade flatness detection device according to claim 1, characterized in that: The test socket includes a first mounting plate and a second mounting plate that are separately provided. The first slot and the second slot are provided on the first mounting plate. Both the first slot and the second slot pass through the upper and lower surfaces of the first mounting plate.

3. A plug conductive blade flatness detection device according to claim 2, characterized in that: A first limiting groove corresponding to the first conductive member and a first wiring groove corresponding to the first conductive wire are recessed on one side of the second mounting plate relative to the first mounting plate. A second limiting groove corresponding to the second conductive member and a second wiring groove corresponding to the second conductive wire are also recessed on one side of the second mounting plate relative to the first mounting plate. During assembly, the first conductive member and the first conductive wire are respectively located in the first limiting groove and the first wiring groove, and the second conductive member and the second conductive wire are respectively located in the second limiting groove and the second wiring groove. One end of the first wiring groove is connected to the first limiting groove, and one end of the second wiring groove is connected to the second limiting groove. The first wiring groove and the end of the second wiring groove away from the first limiting groove are collinear.

4. A plug conductive blade flatness detection device according to claim 2, characterized in that: A first conductive bead is provided in the first mounting plate and protrudes into the first slot. A second conductive bead is also provided in the first mounting plate and protrudes into the second slot. A first detection member and a second detection member are provided between the first mounting plate and the second mounting plate. The first conductive bead is electrically connected to the first detection member through a third conductive wire, and the second conductive bead is electrically connected to the second detection member through a fourth conductive wire.

5. A plug conductive blade flatness detection device according to claim 4, characterized in that: The first mounting plate is provided with a first mounting groove and a second mounting groove respectively connected to the first slot and the second slot. The first conductive bead is arranged in the first mounting groove. A first elastic member is provided in the first mounting groove so that the first conductive bead always has a tendency to move into the first slot. The second conductive bead is arranged in the second mounting groove. A second elastic member is provided in the second mounting groove so that the second conductive bead always has a tendency to move into the second slot.

6. A plug conductive blade flatness detection device according to claim 5, characterized in that: A third limiting groove corresponding to the first detection member and a third wiring groove corresponding to the third conductive wire are recessed on the side of the first mounting plate relative to the second mounting plate. A fourth limiting groove corresponding to the second detection member and a fourth wiring groove corresponding to the fourth conductive wire are recessed on the side of the first mounting plate relative to the second mounting plate. During assembly, the first detection member and the third conductive wire are respectively located in the third limiting groove and the third wiring groove, and the second detection member and the fourth conductive wire are respectively located in the fourth limiting groove and the fourth wiring groove.

7. A plug conductive blade flatness detection device according to claim 6, characterized in that: The third wiring groove is connected to the first installation groove, and the fourth wiring groove is connected to the second installation groove.

8. The device for detecting the flatness of a conductive plug according to claim 5, characterized in that: The first installation groove transversely penetrates the side wall of the first slot, and the second installation groove transversely penetrates the side wall of the second slot.

9. A plug conductive blade flatness detection device according to claim 8, characterized in that: The first mounting groove and the second mounting groove are coaxially arranged.

10. A plug conductive blade flatness detection device according to claim 9, characterized in that: The first mounting slot is located on a side of the first slot away from the second slot, and the second mounting slot is located on a side of the second slot away from the first slot.