Pouring device for processing high-manganese steel wear-resistant part

Abstract

The utility model relates to a pouring device for processing high manganese steel wear-resistant parts, which belongs to the technical field of metal pouring equipment and comprises an I-shaped track, a moving component is arranged on the outer side of the I-shaped track, and a lifting mechanism is arranged at the top of the moving component. Compared with the prior art, the pouring device has the advantages that by arranging the adjusting assembly, when the pouring device is used, a switch of the third motor is turned on, then the lead screw drives the moving block to move, and therefore the pouring device can be suitable for pouring openings in different positions, use is convenient and fast, accuracy is high, and pouring work efficiency is greatly improved; the rotating shaft is driven by the rotating shaft to drive the protection plate to rotate, then the pouring hopper rotates slowly through the connecting rod and the protection sleeve, pouring liquid flows out of the pouring nozzle into the sand box for pouring, manual pouring of workers is not needed, the danger is low, the phenomena such as spilling and leaking do not occur easily, and the pouring speed is greatly increased.

Description

TECHNICAL FIELD

[0001] The utility model relates to metal casting equipment technical field, specifically is a kind of high manganese steel wear part processing's pouring device. BACKGROUND

[0002] High manganese steel refers to the alloy steel containing more than 10% manganese, and is a wear-resistant steel material specially used in heavy industry, with application fields including quarrying, mining, excavation, coal industry, casting and steel industry, etc.

[0003] High manganese steel is divided into several categories, the main difference being the carbon content, which ranges from 0.75% to 1.45%. It is highly resistant to impact and has low carbon content. The manganese content is between 11.0% and 14.0%, and should not be less than 13% in general. There is no national standard for ultra-high manganese steel, but the manganese content should be greater than 18%. The level of silicon content has a significant impact on impact toughness, so the lower limit should be taken, preferably not more than 0.5%. Low phosphorus and low sulfur are the most basic requirements. Due to the high manganese content, it naturally plays a role in desulfurization, so reducing phosphorus is the most critical. Chromium is used to improve wear resistance, typically around 2.0%.

[0004] The existing high manganese steel wear part processing pouring device still has the following shortcomings: during use, it is often taken and poured by manual operation or assisted by a machine. Manual pouring is dangerous, the pouring liquid is unstable, and it is prone to spilling and other phenomena. The technical requirements for workers are high, and manual operation is still required for machine assistance, which is low in work efficiency. INVENTION CONTENTS

[0005] To solve the problems raised in the background art, the utility model provides a high manganese steel wear part processing pouring device with an adjusting assembly to solve the problems of high risk, unstable pouring liquid, spilling, high technical requirements for workers and low work efficiency when the pouring device is used by manual operation or assisted by a machine.

[0006] The technical solution of the utility model is: a high manganese steel wear part processing pouring device, comprising an I-shaped track, a moving assembly is arranged on the outer side of the I-shaped track, a lifting mechanism is arranged on the top of the moving assembly, and an adjusting assembly is arranged on one side of the lifting mechanism.

[0007] The adjusting assembly includes a mounting frame, a third motor, a mounting box, a moving block, a limiting rod, a lead screw, a rotating shaft, a protective plate, a connecting rod, a protective sleeve, a pouring hopper, a feeding hopper, a feeding pipe and a pouring nozzle, the third motor is fixedly installed at the front of the mounting frame, the output end of the third motor is fixedly connected with the lead screw, the moving block is movably sleeved at the outside of the lead screw, the mounting box is fixedly installed on the side outer wall of the moving block, the mounting box is fixedly installed with a first motor in the inside, the output end of the first motor is fixedly connected with the rotating shaft, the other end of the rotating shaft is fixedly connected with the protective plate, one end of the connecting rod is fixedly connected with the side outer wall of the protective plate, the other end of the connecting rod is fixedly connected with the outer wall of the protective sleeve, the pouring hopper is arranged in the inside of the protective sleeve, the feeding pipe is fixedly installed in the top wall inside of the pouring hopper, the feeding hopper is fixedly installed on the top of the feeding pipe, and the pouring nozzle is fixedly installed in the side wall inside of the pouring hopper.

[0008] Further, the front and rear ends of the limiting rod are fixedly connected with the front and rear inner walls of the mounting frame respectively, and the limiting rod is movably inserted into the inside of the moving block.

[0009] Further, the outer side of the bottom wall of the I-shaped track is fixedly installed with a mounting plate, and the inside of the mounting plate is provided with a bolt.

[0010] Further, the moving assembly includes a support, a vertical plate, a second motor, a conveying shaft, a gear and a moving plate, the moving plate is movably arranged on the top of the I-shaped track, the top of the bottom wall of the I-shaped track is fixedly installed with a convex tooth, and the gear is meshedly installed with the convex tooth.

[0011] Further, the support is fixedly installed on the front and rear outer walls of the moving plate, the support is in sliding connection with the I-shaped track, the vertical plate is fixedly installed on the side outer wall of the support, the second motor is fixedly installed on the side outer wall of the vertical plate, the output end of the second motor is fixedly connected with the conveying shaft, and the other end of the conveying shaft is fixedly connected with the gear.

[0012] Further, the lifting mechanism includes an electric push rod, a lifting plate, a mounting frame and a limiting column, the mounting frame and the electric push rod are fixedly installed on the top of the moving plate, the inside of the mounting frame is provided with a through groove, the limiting column is fixedly connected with the inner wall of the through groove, the lifting plate is movably inserted into the inside of the mounting frame, the limiting column is movably inserted into the inside of the lifting plate, the output end of the electric push rod is fixedly connected with the lifting plate, and the mounting frame is fixedly connected with the lifting plate.

[0013] The pouring device for high manganese steel wear-resistant part machining is improved, compared with the prior art, and has the following improvements and advantages:

[0014] By being provided with the adjusting assembly, when in use, the switch of the third motor is turned on, and then the lead screw drives the moving block to move, so that the device can be applicable to pouring openings at different positions, use is more convenient and fast, precision is higher, and the working efficiency of pouring is greatly improved, meanwhile, the switch of the first motor is turned on, so that the rotating shaft drives the protective plate to rotate, and then the connecting rod and the protective sleeve are used, so that the pouring ladle slowly rotates, and the pouring liquid is poured from the pouring nozzle into the sand box, manual pouring of workers is not needed, danger is lower, and spilling and leaking are not prone to occur, and the pouring speed is greatly improved. BRIEF DESCRIPTION OF DRAWINGS

[0015] The utility model will be explained further in connection with the drawings and embodiments:

[0016] Figure 1 It is the adjusting assembly of the utility model overhead perspective schematic diagram;

[0017] Figure 2 It is the adjusting assembly of the utility model side view perspective schematic diagram;

[0018] Figure 3 It is the utility model cross section schematic view;

[0019] Figure 4 It is the utility model front view schematic diagram;

[0020] Figure 5 It is the pouring ladle rear view schematic diagram of the utility model;

[0021] Figure 6 It is the pouring ladle overhead schematic diagram of the utility model;

[0022] Fig. 1 is a I -rail; 2, the protruding tooth; 3, the mounting plate; 4, the bolt; 5, the moving plate; 6, the electric push rod; 7, the lifting plate; 8, the mounting frame; 9, the limiting column; 10, the support; 11, the moving block; 12, the gear; 13, the conveying shaft; 14, the lead screw; 15, the mounting frame; 16, the mounting box; 17, the limiting rod; 18, the feeding hopper; 19, the rotating shaft; 20, the protective sleeve; 21, the feed pipe; 22, the pouring ladle; 23, the connecting rod; 24, the first motor; 25, the protective plate; 26, the pouring nozzle; 27, the second motor; 28, the third motor; 29, the vertical plate. DETAILED DESCRIPTION

[0023] The utility model will be explained further in connection with the drawings and embodiments: Figures 1 to 6The utility model discloses a detailed description, the technical scheme of the utility model embodiment is clearly and completely described, obviously, the described embodiment is only a part of the utility model embodiment, but not all embodiments. Based on the embodiment in the utility model, all other embodiments obtained by the person skilled in the art without making creative labor belong to the range of the utility model protection.

[0024] The utility model discloses a kind of pouring device for high manganese steel wear part processing, as shown in Figures 1-6 As shown in the drawing, it comprises an I-shaped track 1, a moving assembly is arranged on the outer side of the I-shaped track 1, a lifting mechanism is arranged on the top of the moving assembly, an adjusting assembly is arranged on one side of the lifting mechanism.

[0025] The adjusting assembly comprises a mounting frame 15, a third motor 28, a mounting box 16, a moving block 11, a limiting rod 17, a lead screw 14, a rotating shaft 19, a protective plate 25, a connecting rod 23, a protective sleeve 20, a pouring hopper 22, a feed hopper 18, a feed pipe 21 and a pouring nozzle 26; the third motor 28 is fixedly installed at the front of the mounting frame 15, the output end of the third motor 28 is fixedly connected with the lead screw 14, the moving block 11 is movably sleeved on the outside of the lead screw 14, the mounting box 16 is fixedly installed on the outer wall of one side of the moving block 11, the mounting box 16 has the first motor 24 fixedly installed in the inside, the output end of the first motor 24 is fixedly connected with the rotating shaft 19, the other end of the rotating shaft 19 is fixedly connected with the protective plate 25, one end of the connecting rod 23 is fixedly connected with the outer wall of one side of the protective plate 25, the other end of the connecting rod 23 is fixedly connected with the outer wall of the protective sleeve 20, the pouring hopper 22 is arranged in the inside of the protective sleeve 20, the feed pipe 21 is fixedly installed in the top wall inside of the pouring hopper 22, the feed hopper 18 is fixedly installed on the top of the feed pipe 21, the pouring nozzle 26 is fixedly installed in the side wall inside of the pouring hopper 22, the limiting rod 17 is respectively fixedly connected with the front and rear inner walls of the mounting frame 15 at the front and rear ends, the limiting rod 17 is movably inserted into the inside of the moving block 11; by being provided with the adjusting assembly, when in use, the switch of the third motor 28 is turned on, so that the lead screw 14 drives the moving block 11 to move, so that the device can be suitable for pouring ports at different positions, it is more convenient and fast to use, the precision is higher, the working efficiency of pouring is greatly improved, at the same time, the switch of the first motor 24 is turned on, so that the rotating shaft 19 drives the protective plate 25 to rotate, then the connecting rod 23 and the protective sleeve 20 are used, so that the pouring hopper 22 slowly rotates, and the pouring liquid flows out from the pouring nozzle 26 into the sand box for pouring, manual pouring by workers is not needed, the danger is lower, it is not easy to appear spilling and other phenomena, the pouring speed is greatly improved.

[0026] The bottom wall outer side of the I-shaped track 1 is fixedly provided with a mounting plate 3, the inside of the mounting plate 3 is provided with a bolt 4, the device is externally connected with a controller, the controller is electrically connected with a motor one 24, a motor two 27, a motor three 28 and a motor push rod 6, the device is externally connected with a power supply to provide electric energy for the device, and the bolt 4 is installed to a suitable position, so that the I-shaped track 1 is quickly installed.

[0027] The moving assembly comprises a support 10, a vertical plate 29, the motor two 27, a conveying shaft 13, a gear 12 and a moving plate 5, the moving plate 5 is movably arranged on the top of the I-shaped track 1, the top of the bottom wall of the I-shaped track 1 is fixedly provided with a convex tooth 2, the gear 12 is meshingly arranged with the convex tooth 2, the support 10 is fixedly arranged on the front and rear outer walls of the moving plate 5, the support 10 is slidably connected with the I-shaped track 1, the vertical plate 29 is fixedly arranged on one side outer wall of the support 10, the motor two 27 is fixedly arranged on one side outer wall of the vertical plate 29, the output end of the motor two 27 is fixedly connected with the conveying shaft 13, the other end of the conveying shaft 13 is fixedly connected with the gear 12, and in use, the switch of the motor two 27 is turned on, so that the conveying shaft 13 drives the gear 12 to rotate, and then the gear 12 and the convex tooth 2 are meshingly arranged, so that the moving plate 5 slowly moves to a suitable position on the I-shaped track 1, the degree of mechanization is high, and the device is very simple and convenient to use.

[0028] The lifting mechanism comprises the motor push rod 6, a lifting plate 7, a mounting frame 8 and a limiting column 9, the mounting frame 8 and the motor push rod 6 are both fixedly arranged on the top of the moving plate 5, the inside of the mounting frame 8 is provided with a through groove, the limiting column 9 is fixedly connected with the inner wall of the through groove, the lifting plate 7 is movably inserted into the inside of the mounting frame 8, the limiting column 9 is movably inserted into the inside of the lifting plate 7, the output end of the motor push rod 6 is fixedly connected with the lifting plate 7, and the mounting frame 15 is fixedly connected with the lifting plate 7, the switch of the motor push rod 6 is turned on, so that the lifting plate 7 moves up and down in the mounting frame 8, the limiting column 9 plays a limiting role, and then the mounting frame 15 can move up and down to a suitable position.

[0029] The standard parts used in the utility model can be purchased from the market, the special-shaped parts can be ordered according to the description and the drawings, the specific connection mode of each part adopts the conventional means such as bolts, rivets and welding in the prior art, the machinery, parts and equipment adopt conventional models in the prior art, the circuit connection adopts the conventional connection mode in the prior art, and the details will not be repeated here, and the contents not described in detail in the description belong to the prior art known to the person skilled in the art.

[0030] The above description of the disclosed embodiments will enable one skilled in the art to implement or use the present invention. Various modifications to these embodiments will be readily apparent to one skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention is not limited to the embodiments shown herein but is intended to conform to the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A casting device for processing high manganese steel wear-resistant parts, comprising an I-shaped rail (1), characterized in that: A moving assembly is provided on the outer side of the I-shaped rail (1), a lifting mechanism is provided on the top of the moving assembly, and an adjusting assembly is provided on one side of the lifting mechanism; The regulating assembly comprises a mounting frame (15), a motor three (28), a mounting box (16), a moving block (11), a limiting rod (17), a screw rod (14), a rotating shaft (19), a protective plate (25), a connecting rod (23), a protective sleeve (20), a pouring hopper (22), a feed hopper (18), a feed pipe (21) and a pouring nozzle (26), wherein the motor three (28) is fixedly mounted on the front of the mounting frame (15), an output end of the motor three (28) is fixedly connected to the screw rod (14), the moving block (11) is movably sleeved on the outside of the screw rod (14), the mounting box (16) is fixedly mounted on an outer wall of one side of the moving block (11), and the mounting box (16) is fixedly mounted on an outer wall of the moving block (11). ) is fixedly installed inside the motor 1 (24), the output end of the motor 1 (24) is fixedly connected to the rotating shaft (19), the other end of the rotating shaft (19) is fixedly connected to the protective plate (25), one end of the connecting rod (23) is fixedly connected to the outer wall of one side of the protective plate (25), the other end of the connecting rod (23) is fixedly connected to the outer wall of the protective sleeve (20), the pouring hopper (22) is arranged inside the protective sleeve (20), the feeding pipe (21) is fixedly installed inside the top wall of the pouring hopper (22), the feeding hopper (18) is fixedly installed on the top of the feeding pipe (21), and the pouring nozzle (26) is fixedly installed inside the side wall of the pouring hopper (22).

2. The pouring device for processing high manganese steel wear-resistant parts according to claim 1, characterized in that: The front and rear ends of the limiting rod (17) are fixedly connected to the front and rear inner walls of the installation frame (15) respectively, and the limiting rod (17) is movably inserted into the interior of the moving block (11).

3. The pouring device for processing high manganese steel wear-resistant parts according to claim 1, characterized in that: A mounting plate (3) is fixedly mounted on the outer side of the bottom wall of the I-shaped rail (1), and bolts (4) are arranged inside the mounting plate (3).

4. The pouring device for processing high manganese steel wear-resistant parts according to claim 1, characterized in that: The moving assembly comprises a bracket (10), a vertical plate (29), a second motor (27), a conveying shaft (13), a gear (12) and a moving plate (5); the moving plate (5) is movably arranged on the top of the I-shaped track (1); a convex tooth (2) is fixedly mounted on the top of the bottom wall of the I-shaped track (1); and the gear (12) is meshed with the convex tooth (2).

5. The pouring device for processing high manganese steel wear-resistant parts according to claim 4, characterized in that: The bracket (10) is fixedly mounted on the front and rear outer walls of the movable plate (5), the bracket (10) is slidably connected to the I-shaped rail (1), the vertical plate (29) is fixedly mounted on one side outer wall of the bracket (10), the second motor (27) is fixedly mounted on one side outer wall of the vertical plate (29), the output end of the second motor (27) is fixedly connected to the conveying shaft (13), and the other end of the conveying shaft (13) is fixedly connected to the gear (12).

6. The pouring device for processing high manganese steel wear-resistant parts according to claim 1, characterized in that: The lifting mechanism comprises an electric push rod (6), a lifting plate (7), a mounting frame (8) and a limiting column (9); the mounting frame (8) and the electric push rod (6) are both fixedly mounted on the top of the movable plate (5); a through slot is provided inside the mounting frame (8); the limiting column (9) is fixedly connected to the inner wall of the through slot; the lifting plate (7) is movably plugged into the inside of the mounting frame (8); the limiting column (9) is movably plugged into the inside of the lifting plate (7); the output end of the electric push rod (6) is fixedly connected to the lifting plate (7); and the mounting frame (15) is fixedly connected to the lifting plate (7).

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