Aluminum material welding device

By introducing a processing mechanism into the aluminum welding device and using an air pump and a mixing rack to treat the harmful gases generated during welding, the problem of gas treatment during welding is solved, and a clean working environment and efficient welding are achieved.

CN223441405UActive Publication Date: 2025-10-17YUNNAN YINGHUI ALUMINUM CO LTD
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Patent Information

Application Number
CN202422443748.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-10
Publication Date
2025-10-17
Estimated Expiration
2034-10-10

AI Technical Summary

Technical Problem

Existing aluminum welding equipment cannot effectively handle the harmful gases generated during the welding process, causing the working space to be filled with unpleasant gases, affecting the health of workers.

Method used

An aluminum welding device was designed, which included a processing mechanism. It used components such as an air pump, a box, a servo motor, and a mixing rack to effectively treat the harmful gases generated during the welding process through gas collection and reaction with a processing agent.

Benefits of technology

Effectively remove harmful gases generated during welding, improve the working environment, reduce the impact on workers' health, and improve welding efficiency and safety.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223441405U_ABST
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Abstract

The utility model provides an aluminum material welding device. The aluminum material welding device comprises a base; the mounting frame is fixedly mounted on the base, and a moving mechanism is arranged on the mounting frame; the first telescopic rod is assembled on the moving mechanism, a longitudinal guide rail is arranged on an output shaft of the first telescopic rod, a welding head is arranged on the longitudinal guide rail, and the welding head is used for welding aluminum materials; the two mounting plates are assembled on the base, rotating shafts are rotationally mounted on the two mounting plates, a driving motor is fixedly mounted on one side of one mounting plate, and an output shaft of the driving motor is fixedly connected with the rotating shafts. According to the aluminum material welding device, aluminum materials can be welded, meanwhile, harmful gas generated in the welding process can be treated, a good working environment is provided for operators, and meanwhile the influence of waste gas on the operators is reduced.
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Description

TECHNICAL FIELD

[0001] The utility model relates to aluminum material processing technical field especially relates to a kind of aluminum material welding device. BACKGROUND

[0002] Aluminum material is a kind of metal material, use more widely, in the aluminum material processing process, need to carry out corresponding welding operation, so need to use corresponding aluminum material welding device.

[0003] When using aluminum material welding device to weld aluminum material, different aluminum materials need to be butt jointed, and then welded, in this process, in addition to some electric sparks, some harmful gases are also generated.The common aluminum material welding device can only weld aluminum material, cannot well treat the harmful gas generated in the welding process, so that the operation space is full of unpleasant gas, and also cause workers to absorb a large amount of harmful gas in nasal cavity.Through retrieval, the patent document with authorized announcement number: CN220480757U discloses a kind of aluminum material processing welding device convenient to adjust, which also has the above problems in actual use process.

[0004] Therefore, it is necessary to provide an aluminum material welding device to solve the above technical problems. INVENTION CONTENTS

[0005] To solve the technical problem of treating harmful gas generated in the welding process of aluminum material mentioned in the background art, the utility model provides an aluminum material welding device.

[0006] The aluminum material welding device provided by the utility model comprises a base, a mounting frame fixedly installed on the base, a moving mechanism arranged on the mounting frame, a first telescopic rod assembled on the moving mechanism, a longitudinal guide rail arranged on an output shaft of the first telescopic rod, a welding head arranged on the longitudinal guide rail, the welding head being used for welding aluminum material, two mounting plates assembled on the base, a rotating shaft rotatably installed on each of the two mounting plates, a driving motor fixedly installed on one side of one of the two mounting plates, an output shaft of the driving motor being fixedly connected with the rotating shaft, a placing seat fixedly installed on the rotating shaft, the placing seat being used for placing aluminum material to be welded, a fixing mechanism arranged on the placing seat, the fixing mechanism being used for fixing the aluminum material placed on the placing seat, and a treatment mechanism arranged on the mounting frame, the treatment mechanism being used for treating harmful gas generated in the welding process of the aluminum material by the welding head.

[0007] Preferably, the processing mechanism comprises: a gas pump fixedly installed on the top of the mounting frame; a box body assembled on the mounting frame; a connecting pipe fixedly installed on the gas outlet end of the gas pump, the connecting pipe being in communication with the box body; a hose fixedly installed on the gas inlet end of the gas pump; and a collecting cover arranged on one side of the welding head and in communication with the hose.

[0008] Preferably, the processing mechanism further comprises: a servo motor fixedly installed on one side of the box body; and a mixing frame rotatably installed on the box body and fixedly connected with the output shaft of the servo motor.

[0009] Preferably, the fixing mechanism comprises: a second telescopic rod fixedly installed on the placing seat; and a fixing block fixedly installed on the output shaft of the second telescopic rod.

[0010] Preferably, the moving mechanism comprises: a power motor fixedly installed on the mounting frame; a lead screw rotatably installed on the mounting frame and fixedly connected with the output shaft of the power motor; and an installation block threadedly sleeved on the lead screw and fixedly connected with the first telescopic rod.

[0011] Preferably, the bottom of the base is fixedly installed with a third telescopic rod, the output shaft of the third telescopic rod is fixedly connected with one of the installation plates, and the third telescopic rod is used for driving the aluminum material placed on one of the placing seats to move horizontally.

[0012] Preferably, a limiting rod is fixedly installed on the mounting frame, the limiting rod is in sliding connection with the installation block, one side of the base is provided with a controller, and the controller is used for control operation.

[0013] Compared with the related art, the aluminum material welding device has the following beneficial effects:

[0014] The aluminum material welding device comprises a base, a mounting frame, a moving mechanism, a first telescopic rod, a longitudinal guide rail, a welding head, an installation plate, a rotating shaft, a driving motor, a placing seat, a processing mechanism and a third telescopic rod.

[0015] The aluminum material welding device formed by the base, the mounting frame, the moving mechanism, the first telescopic rod, the longitudinal guide rail, the welding head, the installation plate, the rotating shaft, the driving motor, the placing seat, the processing mechanism and the third telescopic rod can perform welding operation on the aluminum material, can process harmful gas generated in the welding process, can provide a good working environment for workers, and can reduce the influence of waste gas on workers.

[0016] The harmful gas generated in the welding process can be treated by the treatment mechanism, a good working environment is provided for the workers, and the influence of the waste gas on the workers is reduced, the waste gas and the treatment agent in the box can be fully reacted through the cooperation of the servo motor and the mixing frame, the treatment effect of the waste gas is improved, the aluminum material can be fixed on the placing seat through the fixing mechanism, the aluminum material is welded, the transverse use position of the welding head is adjusted through the moving mechanism, the two aluminum materials are well butted through the third telescopic rod, the mounting block is limited through the limiting rod, the mounting block is stably driven to move by the lead screw, and the controller is convenient to control. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 A preferred embodiment structure schematic view of the aluminum material welding device provided by the utility model is shown in the figure.

[0018] Figure 2 A front view cross-sectional structure schematic view of the utility model is shown in the figure.

[0019] Figure 3 A preferred embodiment structure schematic view of the aluminum material welding device provided by the utility model is shown in the figure. Figure 2 A preferred embodiment structure schematic view of the aluminum material welding device provided by the utility model is shown in the figure.

[0020] Reference numerals in the figure: 1, base; 2, mounting frame; 201, power motor; 202, lead screw; 203, mounting block; 3, first telescopic rod; 4, welding head; 5, mounting plate; 6, rotating shaft; 7, driving motor; 8, placing seat; 9, fixing mechanism; 901, second telescopic rod; 902, fixing block; 10, treatment mechanism; 1001, air pump; 1002, box; 1003, connecting pipe; 1004, hose; 1005, collecting cover; 1006, servo motor; 1007, mixing frame; 11, third telescopic rod. DETAILED DESCRIPTION

[0021] The utility model will be further described below in combination with the drawings and embodiments.

[0022] Please refer to Figures 1-3 , wherein, Figure 1 A preferred embodiment structure schematic view of the aluminum material welding device provided by the utility model is shown in the figure. Figure 2 A front view cross-sectional structure schematic view of the utility model is shown in the figure. Figure 3 A preferred embodiment structure schematic view of the aluminum material welding device provided by the utility model is shown in the figure. Figure 2 A preferred embodiment structure schematic view of the aluminum material welding device provided by the utility model is shown in the figure.

[0023] The aluminum material welding device comprises a base 1, a mounting frame 2 fixedly installed on the base 1, a moving mechanism arranged on the mounting frame 2, a first telescopic rod 3 assembled on the moving mechanism, a longitudinal guide rail arranged on an output shaft of the first telescopic rod 3, a welding head 4 arranged on the longitudinal guide rail, the welding head 4 being used for welding aluminum material, two mounting plates 5 assembled on the base 1, a rotating shaft 6 rotatably installed on each of the two mounting plates 5, a driving motor 7 fixedly installed on one side of one of the two mounting plates 5, an output shaft of the driving motor 7 being fixedly connected with the rotating shaft 6, a placing seat 8 fixedly installed on each of the rotating shafts 6, the placing seat 8 being used for placing aluminum material to be welded, a fixing mechanism 9 arranged on the placing seat 8, the fixing mechanism 9 being used for fixing the aluminum material placed on the placing seat 8, a processing mechanism 10 arranged on the mounting frame 2, the processing mechanism 10 being used for processing harmful gas generated in the process of welding aluminum material by the welding head 4, and the aluminum material welding device is formed by the base 1, the mounting frame 2, the moving mechanism, the first telescopic rod 3, the longitudinal guide rail, the welding head 4, the mounting plate 5, the rotating shaft 6, the driving motor 7, the placing seat 8, the processing mechanism 10 and a third telescopic rod 11, so that the aluminum material can be welded, the harmful gas generated in the welding process can be processed, a good working environment is provided for workers, and the influence of waste gas on workers is reduced.

[0024] The processing mechanism 10 comprises a gas pump 1001 fixedly installed on the top of the mounting frame 2, a box body 1002 assembled on the mounting frame 2, a connecting pipe 1003 fixedly installed on the gas outlet end of the gas pump 1001, the connecting pipe 1003 being in communication with the box body 1002, a hose 1004 fixedly installed on the gas inlet end of the gas pump 1001, and a collecting cover 1005 arranged on one side of the welding head 4, the collecting cover 1005 being in communication with the hose 1004, so that the harmful gas generated in the welding process can be processed by the processing mechanism 10, a good working environment is provided for workers, and the influence of waste gas on workers is reduced.

[0025] The processing mechanism 10 further comprises a servo motor 1006 fixedly installed on one side of the outer wall of the box body 1002, and a mixing frame 1007 rotatably installed on the box body 1002, the mixing frame 1007 being fixedly connected with the output shaft of the servo motor 1006, so that the waste gas and the processing agent in the box body 1002 can be fully reacted through the cooperation of the servo motor 1006 and the mixing frame 1007, thereby improving the processing effect of the waste gas.

[0026] The fixing mechanism 9 comprises a second telescopic rod 901 fixedly installed on the placing seat 8, and a fixing block 902 fixedly installed on an output shaft of the second telescopic rod 901, so that the aluminum material can be fixed on the placing seat 8 by the fixing mechanism 9, thereby the aluminum material can be welded.

[0027] The moving mechanism comprises a power motor 201 fixedly installed on the mounting frame 2, a screw rod 202 rotatably installed on the mounting frame 2, one end of the screw rod 202 being fixedly connected with an output shaft of the power motor 201, and an installation block 203 threadedly sleeved on the screw rod 202 and fixedly connected with the first telescopic rod 3, so that the transverse use position of the welding head 4 can be adjusted by the moving mechanism, and the two aluminum materials can be well butted by the third telescopic rod 11.

[0028] The bottom of the base 1 is fixedly installed with the third telescopic rod 11, an output shaft of the third telescopic rod 11 being fixedly connected with one of the installation plates 5, and the third telescopic rod 11 being used for driving the aluminum material placed on one of the placing seats 8 to move transversely, so that the two aluminum materials can be well butted by the third telescopic rod 11.

[0029] The mounting frame 2 is fixedly installed with a limiting rod, the limiting rod being slidably connected with the installation block 203, one side of the base 1 being provided with a controller, and the controller being used for control operation, so that the installation block 203 can be limited by the limiting rod, the screw rod 202 can stably drive the installation block 203 to move, and the controller is convenient for control operation.

[0030] It should be noted that the circuit, the electronic components and the modules involved in the utility model are all prior art, and the skilled in the art can realize them without further description, and the content protected by the utility model does not involve the improvement of software and method.

[0031] The working principle of the aluminum material welding device is as follows:

[0032] In the scheme, the electric control cabinet is arranged on the equipment, and each electrical equipment can be started by the electric control cabinet during use, and the power connection mode of each electrical equipment is the existing mature technology, which is the common knowledge of the person skilled in the art, and will not be described in detail here.

[0033] In use, the two aluminum materials to be welded are placed on the two placing seats 8 respectively, then the second telescopic rod 901 is started by the controller to drive the fixing block 902 to move downwards, so as to fix the aluminum materials on the placing seats 8, thereby fixing the two aluminum materials to be welded, then the third telescopic rod 11 is started by the controller to move, thereby driving one of the aluminum materials to move, so as to butt joint the two aluminum materials, then the power motor 201 is started by the controller to drive the screw rod 202 to rotate, under the limiting action of the limiting rod on the mounting block 203, thereby driving the mounting block 203 to move to adjust the transverse use position of the welding head 4, then the first telescopic rod 3 is started by the controller to drive the welding head 4 to move downwards and contact the butt joint of the aluminum materials, meanwhile under the action of the longitudinal guide rail, thereby completing the welding operation on the butt joint of the aluminum materials, in the process of welding, the processing agent (for example: sodium chloride solution) is placed in the box body 1002, the air pump 1001 is started, the waste gas generated in the process of welding the aluminum materials enters the hose 1004 through the collecting cover 1005, then enters the box body 1002 and the corresponding processing agent to contact and react, meanwhile the mixing frame 1007 is started by the controller to drive the servo motor 1006 to rotate, thereby making the waste gas and the processing agent fully react, thereby fully processing the harmful gas generated in the process of welding the aluminum materials, providing a good working environment for the workers, and reducing the influence of the waste gas on the workers.

[0034] When the welding of one side of the aluminum material is completed, the two aluminum materials have been connected, the driving motor 7 is started by the controller to drive the rotating shaft 6 to rotate, thereby turning over the two fixed aluminum materials, thereby facilitating the welding operation on different sides of the aluminum material, the use is more flexible, and the welding efficiency is effectively improved.

[0035] Compared with the related art, the aluminum material welding device has the following beneficial effects:

[0036] The aluminum material welding device is formed by the base 1, the mounting frame 2, the moving mechanism, the first telescopic rod 3, the longitudinal guide rail, the welding head 4, the mounting plate 5, the rotating shaft 6, the driving motor 7, the placing seat 8, the processing mechanism 10 and the third telescopic rod 11, can perform the welding operation on the aluminum material, can process the harmful gas generated in the welding process, provide a good working environment for the workers, and reduce the influence of the waste gas on the workers.

[0037] The harmful gas generated in the welding process can be treated by the processing mechanism 10, a good working environment is provided for the workers, meanwhile, the influence of the waste gas on the workers is reduced, the waste gas and the processing agent in the box 1002 can be fully reacted through the cooperation of the servo motor 1006 and the mixing frame 1007, so that the treatment effect of the waste gas is improved, the aluminum material can be fixed on the placing seat 8 through the fixing mechanism 9, so that the aluminum material is welded, the transverse use position of the welding head 4 can be adjusted through the moving mechanism, the two aluminum materials can be well butted through the third telescopic rod 11, the mounting block 203 can be limited through the limiting rod, so that the lead screw 202 stably drives the mounting block 203 to move, and the controller is convenient to control.

[0038] It should be noted that the device structure and the drawings of the utility model mainly describe the principle of the utility model, and the setting of the power mechanism, the power supply system and the control system of the device is not completely described in the technical principle of the design, and under the premise that the above-mentioned principle of the utility model is understood by the person skilled in the art, the specific power mechanism, power supply system and control system can be clearly known.

[0039] The above is only an embodiment of the utility model, and does not limit the patent range of the utility model, and any equivalent structure or equivalent process transformation obtained by using the content of the utility model specification and drawings, or direct or indirect application in other related technical fields, is also included in the patent protection range of the utility model.

Claims

1. An aluminum welding device, characterized in that: include: base; A mounting frame fixedly mounted on the base, wherein the mounting frame is provided with a moving mechanism; A first telescopic rod assembled on the moving mechanism, wherein the output shaft of the first telescopic rod is provided with a longitudinal guide rail, and the longitudinal guide rail is provided with a welding head, and the welding head is used for welding aluminum materials; Two mounting plates are mounted on the base, each of the mounting plates is rotatably mounted with a rotating shaft, and a driving motor is fixedly mounted on one side of one of the mounting plates, and the output shaft of the driving motor is fixedly connected to the rotating shaft; Placement seats are respectively fixedly mounted on the two rotating shafts, the placement seats are used to place the aluminum materials to be welded, and the placement seats are provided with fixing mechanisms, and the fixing mechanisms are used to fix the aluminum materials placed on the placement seats; A processing mechanism is provided on the mounting frame, and the processing mechanism is used for the welding head to process harmful gases generated during the aluminum welding process.

2. The aluminum material welding device according to claim 1, characterized in that: The processing mechanism includes: an air pump fixedly mounted on the top of the mounting frame; A box body assembled on the mounting frame; A connecting pipe fixedly mounted on the air outlet end of the air pump, the connecting pipe being in communication with the box; A hose fixedly mounted on the air inlet end of the air pump; A collecting hood is arranged on one side of the welding head, and the collecting hood is communicated with the hose.

3. The aluminum material welding device according to claim 2, characterized in that: The processing mechanism further includes: A servo motor fixedly mounted on an outer wall of one side of the box; A mixing frame is rotatably mounted on the box body, and the mixing frame is fixedly connected to an output shaft of the servo motor.

4. The aluminum material welding device according to claim 1, characterized in that: The fixing mechanism comprises: a second telescopic rod fixedly mounted on the placement seat; A fixed block is fixedly mounted on the output shaft of the second telescopic rod.

5. The aluminum material welding device according to claim 1, characterized in that: The moving mechanism comprises: A power motor fixedly mounted on the mounting frame; A screw rod mounted on the mounting frame is rotated, wherein one end of the screw rod is fixedly connected to the output shaft of the power motor; A mounting block is threadedly sleeved on the screw rod, and the mounting block is fixedly connected to the first telescopic rod.

6. The aluminum material welding device according to claim 1, characterized in that: A third telescopic rod is fixedly installed on the bottom of the base, and an output shaft of the third telescopic rod is fixedly connected to one of the mounting plates. The third telescopic rod is used to drive the aluminum material placed on one of the placement seats to move laterally.

7. The aluminum material welding device according to claim 5, characterized in that: A limiting rod is fixedly mounted on the mounting frame, and the limiting rod is slidably connected to the mounting block. A controller is provided on one side of the base, and the controller is used for performing control operations.

Citation Information

Patent Citations

  • Welding device convenient to adjust and used for aluminum material machining

    CN220480757U