Rotary workpiece for valve assembly

By designing a motor-driven steering wheel and clamping plate system, the straight-line valve stem groove of the valve ball is automatically adjusted to align with the steering clip, solving the problem of low valve ball assembly efficiency in the existing technology, realizing the automated assembly of the valve ball, and improving assembly efficiency and precision.

CN223441539UActive Publication Date: 2025-10-17BANRUNITE (YIXING) FLUID TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422867662.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-25
Publication Date
2025-10-17
Estimated Expiration
2034-11-25

AI Technical Summary

Technical Problem

In the existing ball valve assembly process, the assembly of the valve ball is relatively troublesome and requires manual adjustment, resulting in low efficiency.

Method used

A rotary workpiece for valve assembly was designed. A motor-driven steering wheel and clamping plate system was used to automatically align the straight-line valve stem groove of the valve ball with the steering clip, thereby realizing automated assembly of the valve ball.

Benefits of technology

Through automated adjustment, the efficiency and accuracy of valve ball assembly are improved, manual intervention is reduced, and the assembly process is simplified.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223441539U_ABST
Patent Text Reader

Abstract

The utility model discloses a rotary workpiece for valve assembly, which relates to the technical field of valve assembly and comprises a machining table, a groove is formed in the middle of the top end of the machining table, a first motor is connected in the groove, the shaft end of the first motor extends to the upper side of the machining table, and four placing seats are annularly connected to the outer side of the top end of a rotary table at equal intervals. A first support is connected to the top end of the portion, on one side of the rotary disc, of the machining table, the first support is in an L shape, a feeding hopper is connected to the top end of the upper portion of the first support, the bottom end of the feeding hopper extends to the position below the bottom end of the first support, and a discharging pipe is arranged below the extending end of the feeding hopper. The lower portion of one side of the inner wall of the discharging pipe is connected with a direction adjusting clamping strip, the surface of one side of the discharging pipe is connected with a first box body, and a first direction adjusting rotating wheel is arranged in the first box body. By arranging a series of structures, it can be conveniently achieved that a linear valve rod groove of a valve ball is aligned with a valve rod to be assembled into a valve body subsequently.
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Description

TECHNICAL FIELD

[0001] The utility model relates to valve assembly technical field, concretely is a kind of valve assembly rotary workpiece. BACKGROUND

[0002] Valve is used to open and close pipeline, control flow direction, adjust and control the parameter of pipeline accessory of conveying medium, valve includes ball valve, gate valve, stop valve and butterfly valve etc.;Among them, ball valve is the valve ball by valve rod drive, and rotate around the axis of ball valve movement, can be used for the adjustment and control of fluid.

[0003] The existing ball valve is assembled, first the valve ball is loaded into the valve body corresponding to the valve rod, then the valve ball's one-letter valve rod slot is aligned with the valve rod and inserted into the valve body, the existing valve ball generally needs manual adjustment, so that the valve ball is assembled inside the valve body more troublesome. UTILITY MODEL CONTENTS

[0004] The utility model aims at providing a kind of valve assembly rotary workpiece to solve the problems raised in the above background.

[0005] To achieve the above object, the utility model provides the following technical scheme: a kind of valve assembly rotary workpiece, including processing table, recess is set in the middle of the top of processing table, first motor is connected in the recess, first motor shaft end extends to the upper of processing table, first motor shaft end is connected with carousel, four placing seats are connected with the outside ring of the top of carousel at equal intervals, the top of the processing table of carousel side is connected with first support, first support is L-shaped, the top of the upper part of first support is connected with feeding hopper, the bottom of feeding hopper extends to the below of the bottom of first support, the surface of the first support of feeding hopper below is connected with connecting rod, the one end of connecting rod is connected with discharge pipe, the lower part of the inner wall of one side of discharge pipe is connected with direction adjusting clamping strip, the surface of one side of discharge pipe is connected with first box, first direction adjusting runner is arranged in the first box, first direction adjusting runner one side extends to the inside of discharge pipe, the rear end of discharge pipe is connected with second box, second direction adjusting runner is arranged in the second box, the front end of second direction adjusting runner extends to the inside of discharge pipe.

[0006] Preferably, the top of the first box is provided with a second motor, the shaft end of the second motor extends to the inside of the first box, and the shaft end of the second motor is connected with the first direction adjusting runner.

[0007] Preferably, the surface of one side of the second box is provided with a third motor, the shaft end of the third motor extends to the inside of the second box, and the shaft end of the third motor is connected with the second direction adjusting runner.

[0008] Preferably, the top ends of the processing tables on both sides of the placement seat are connected to first electric push rods, the telescopic rods of the first electric push rods extend into the interior of the placement seat, and the extending ends of the first electric push rods are connected to splints.

[0009] Preferably, a rubber pad is connected to the inner surface of the splint.

[0010] Preferably, a quantitative valve is provided inside the extended end of the feed funnel, and the extended end of the feed funnel is located directly above the placement seat.

[0011] Preferably, a second bracket is connected to the top of the processing table at the rear end of the turntable, the second bracket is L-shaped, the bottom end of the upper part of the second bracket is connected to a second electric push rod, and the bottom end of the telescopic rod of the second electric push rod is connected to a squeezing ball.

[0012] Compared with the prior art, the beneficial effects of the present invention are:

[0013] This valve assembles a rotating workpiece, and by setting a direction-adjusting strip, a first direction-adjusting wheel and a second direction-adjusting wheel, four valve balls are placed inside the feed funnel, and a valve ball is made to fall from the inside of the feed funnel into the inside of the discharge pipe through the quantitative valve. If the I-shaped valve stem groove of the valve ball is not aligned with the direction-adjusting strip, the valve ball is stuck in the inside of the discharge pipe above the direction-adjusting strip. At this time, the first direction-adjusting wheel and the second direction-adjusting wheel are driven to rotate by the second motor and the third motor respectively, and the first direction-adjusting wheel and the second direction-adjusting wheel drive the valve ball to rotate horizontally and vertically respectively, and the position of the I-shaped valve stem groove of the valve ball is adjusted until the I-shaped valve stem groove of the valve ball is aligned with the direction-adjusting strip. The aligned valve ball falls from the inside of the discharge pipe into the inside of the valve body along the direction-adjusting strip through friction, thereby facilitating the subsequent alignment of the I-shaped valve stem groove of the valve ball with the valve stem and assembly it into the inside of the valve body. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a schematic diagram of the overall top view of the structure of the utility model;

[0015] Figure 2 This is a schematic diagram of the cross-sectional structure of the first bracket portion of the present invention;

[0016] Figure 3 This is a schematic diagram of the top view of the discharge pipe of the utility model;

[0017] Figure 4 This is a schematic diagram of the second bracket structure of the present utility model;

[0018] Figure 5 This is a schematic diagram of the top view of the processing table of the present invention;

[0019] Figure 6 For the utility model Figure 1 Schematic diagram of the enlarged structure of A in the figure.

[0020] In the figure: 1, processing table; 2, groove; 3, first motor; 4, turntable; 5, placing seat; 6, first electric push rod; 7, clamping plate; 8, rubber pad; 9, first support; 10, feeding hopper; 11, quantitative valve; 12, connecting rod; 13, discharge pipe; 14, direction adjusting clamping strip; 15, first box body; 16, second motor; 17, first direction adjusting runner; 18, second box body; 19, third motor; 20, second direction adjusting runner; 21, second support; 22, second electric push rod; 23, extrusion ball. DETAILED DESCRIPTION

[0021] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments in the present application, all the other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0022] In the description of the present application, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present application. In addition, the terms "first" and "second" are only for the purpose of description, and cannot be understood as indicating or implying relative importance.

[0023] As Figures 1 to 6As shown, the valve assembly rotating workpiece of the embodiment includes a machining table 1, a recess 2 is formed in the middle of the top end of the machining table 1, a first motor 3 is connected inside the recess 2, the shaft end of the first motor 3 extends above the machining table 1, a turntable 4 is connected to the shaft end of the first motor 3, four placing seats 5 are connected in a ring shape at equal intervals on the top end of the turntable 4, a first support 9 is connected to the top end of the machining table 1 on one side of the turntable 4, the first support 9 is L-shaped, a feeding hopper 10 is connected to the top end of the upper part of the first support 9, the bottom end of the feeding hopper 10 extends below the bottom end of the first support 9, a connecting rod 12 is connected to the surface of the first support 9 on the side below the feeding hopper 10, a discharge pipe 13 is connected to one end of the connecting rod 12, a direction adjusting clamping strip 14 is connected to the inner wall of one side of the lower part of the discharge pipe 13, a first box body 15 is connected to the surface of one side of the discharge pipe 13, a first direction adjusting runner 17 is arranged inside the first box body 15, the first direction adjusting runner 17 extends to the inside of the discharge pipe 13 on one side, a second box body 18 is connected to the rear end of the discharge pipe 13, a second direction adjusting runner 20 is arranged inside the second box body 18, the second direction adjusting runner 20 extends to the inside of the discharge pipe 13 on the front end, a valve ball falls from the inside of the feeding hopper 10 to the inside of the discharge pipe 13 through the quantitative valve 11, if the valve ball is not aligned with the direction adjusting clamping strip 14, the valve ball is clamped in the discharge pipe 13 above the direction adjusting clamping strip 14, at this time, the first direction adjusting runner 17 and the second direction adjusting runner 20 are driven to rotate by the second motor 16 and the third motor 19 respectively, the first direction adjusting runner 17 and the second direction adjusting runner 20 drive the valve ball to rotate in the horizontal and vertical directions respectively, thereby adjusting the position of the valve ball. The one-way valve rod slot of the valve ball is aligned with the direction adjusting clamping strip 14, and the aligned valve ball falls from the inside of the discharge pipe 13 to the inside of the valve body along the direction adjusting clamping strip 14 by the friction force, thereby facilitating subsequent alignment of the one-way valve rod slot of the valve ball with the valve rod and assembly into the valve body.

[0024] Specifically, the second motor 16 is installed at the top end of the first box body 15, the shaft end of the second motor 16 extends to the inside of the first box body 15, the first direction adjusting runner 17 is connected to the shaft end of the second motor 16, the first direction adjusting runner 17 is driven to rotate by the second motor 16, and the rotating first direction adjusting runner 17 adjusts the horizontal direction of the valve ball.

[0025] Further, the third motor 19 is mounted on one side surface of the second box body 18, the third motor 19 extends to the inside of the second box body 18 through the shaft end, the shaft end of the third motor 19 is connected with the second direction changing runner 20, the second direction changing runner 20 is driven to rotate by the third motor 19, and the rotating second direction changing runner 20 adjusts the vertical direction of the valve ball; the first electric push rod 6 is connected on the top of the processing table 1 on both sides of the placing seat 5, the telescopic rod of the first electric push rod 6 extends to the inside of the placing seat 5, the clamping plate 7 is connected on the extending end of the first electric push rod 6, the clamping plate 7 is arc-shaped structure, the two clamping plates 7 are driven to move to the direction of the valve body by the two first electric push rods 6 respectively, until the two clamping plates 7 clamp and fix the valve body in the inside of the placing seat 5; the rubber pad 8 is connected on the inner side surface of the clamping plate 7, the valve body is prevented from being damaged by the clamping plate 7 through the rubber pad 8; the inside of the extending end of the feeding funnel 10 is provided with the quantitative valve 11, and the extending end of the feeding funnel 10 is located directly above the placing seat 5, the valve ball in the inside of the feeding funnel 10 is made to fall into the inside of the discharging pipe 13 one by one through the quantitative valve 11.

[0026] Further, the processing table 1 on the top of the second support 21 is connected with the second electric push rod 22, the second electric push rod 22 is L-shaped, the bottom end of the upper part of the second electric push rod 22 is connected with the second electric push rod 22, the bottom end of the telescopic rod of the second electric push rod 22 is connected with the extrusion ball 23, the extrusion ball 23 is driven to move to the inside of the valve body by the second electric push rod 22, and the valve ball is extruded to the inside of the valve body by the extrusion ball 23.

[0027] The method of use of this embodiment is as follows: the electrical components appearing in this application are all connected to an external power supply when in use, and are configured with corresponding controllers. First, the four valve bodies are conveniently placed inside the placement seat 5, and then the two first electric push rods 6 respectively drive the two clamping plates 7 to move in the direction of the valve body until the two clamping plates 7 clamp the valve body inside the placement seat 5, and the four valve balls are placed inside the feed funnel 10. The turntable 4 is driven to rotate by the first motor 3, and the turntable 4 rotates a placement seat 5 to the bottom of the discharge pipe 13. A valve ball is dropped from the inside of the feed funnel 10 to the inside of the discharge pipe 13 through the quantitative valve 11. If it is observed that the I-shaped valve stem groove of the valve ball is not aligned with the adjustment strip 14, the valve ball is stuck in the discharge pipe 13 above the adjustment strip 14. At this time, the second motor 16 and the third motor 19 are respectively driven The first adjusting wheel 17 and the second adjusting wheel 20 are driven to rotate, and the first adjusting wheel 17 and the second adjusting wheel 20 respectively drive the valve ball to rotate horizontally and vertically, thereby adjusting the position of the I-shaped valve stem groove of the valve ball until the I-shaped valve stem groove of the valve ball is aligned with the adjusting strip 14. The aligned valve ball falls from the inside of the discharge pipe 13 to the inside of the valve body along the adjusting strip 14 through friction, thereby facilitating the subsequent alignment of the I-shaped valve stem groove of the valve ball with the valve stem and assembly it into the inside of the valve body, and then the turntable 4 is driven to rotate by the first motor 3, and the turntable 4 rotates the valve body with the valve ball inside to just below the extrusion ball 23, and the other placement seat 5 is rotated to just below the bottom end of the discharge pipe 13, and the extrusion ball 23 is driven to move into the inside of the valve body by the second electric push rod 22, and the extrusion ball 23 squeezes the valve ball into the inside of the valve body, thereby completing the assembly of the valve ball.

[0028] Finally, it should be noted that the above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art will be able to modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein with equivalents. Any modifications, equivalent replacements, and improvements made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.

Claims

1. A valve assembly rotary workpiece, comprising a processing table (1), characterized in that: A groove (2) is provided in the middle of the top of the processing table (1), a first motor (3) is connected inside the groove (2), the shaft end of the first motor (3) extends to the top of the processing table (1), the shaft end of the first motor (3) is connected to a turntable (4), four placement seats (5) are connected to the outer side of the top of the turntable (4) in an equidistant manner, the top of the processing table (1) on one side of the turntable (4) is connected to a first bracket (9), the first bracket (9) is L-shaped, the top of the upper part of the first bracket (9) is connected to a feeding funnel (10), the bottom end of the feeding funnel (10) extends to the bottom of the bottom end of the first bracket (9), and the bottom end of the feeding funnel (10) is connected to the first bracket (9). A connecting rod (12) is connected to the surface of one side of a bracket (9), one end of the connecting rod (12) is connected to a discharge pipe (13), a lower part of one side of the inner wall of the discharge pipe (13) is connected to a direction-adjusting clip (14), a surface of one side of the discharge pipe (13) is connected to a first box body (15), a first direction-adjusting wheel (17) is provided inside the first box body (15), one side of the first direction-adjusting wheel (17) extends to the inside of the discharge pipe (13), a rear end of the discharge pipe (13) is connected to a second box body (18), a second direction-adjusting wheel (20) is provided inside the second box body (18), and a front end of the second direction-adjusting wheel (20) extends to the inside of the discharge pipe (13).

2. The valve assembly rotary workpiece according to claim 1, characterized in that: A second motor (16) is installed at the top of the first box (15), the shaft end of the second motor (16) extends into the interior of the first box (15), and the shaft end of the second motor (16) is connected to a first turning wheel (17).

3. The valve assembly rotary workpiece according to claim 1, characterized in that: A third motor (19) is mounted on one side surface of the second housing (18), and the shaft end of the third motor (19) extends into the interior of the second housing (18), and the shaft end of the third motor (19) is connected to the second turning wheel (20).

4. The valve assembly rotary workpiece according to claim 1, characterized in that: The top ends of the processing tables (1) on both sides of the placement seat (5) are both connected to first electric push rods (6), the telescopic rods of the first electric push rods (6) extend into the interior of the placement seat (5), and the extended ends of the first electric push rods (6) are connected to clamping plates (7).

5. The valve assembly rotary workpiece according to claim 4, characterized in that: The inner surface of the clamping plate (7) is connected with a rubber pad (8).

6. The valve assembly rotary workpiece according to claim 1, characterized in that: A quantitative valve (11) is provided inside the extended end of the feed funnel (10), and the extended end of the feed funnel (10) is located directly above the placement seat (5).

7. The valve assembly rotary workpiece according to claim 1, characterized in that: The top of the processing table (1) at the rear end of the turntable (4) is connected to a second bracket (21), the second bracket (21) is L-shaped, the bottom end of the upper part of the second bracket (21) is connected to a second electric push rod (22), and the bottom end of the telescopic rod of the second electric push rod (22) is connected to a squeezing ball (23).