Cutting fluid backflow cooling device
By using a drip-splash structure and a spiral cooling pipe in the cutting fluid reflux cooling device, combined with a cooling fan, the problem of uneven cooling is solved, and uniform cooling and efficient heat dissipation of the cutting fluid are achieved.
Patent Information
- Application Number
- CN202422909897.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-28
- Publication Date
- 2025-10-17
- Estimated Expiration
- 2034-11-28
AI Technical Summary
In existing cutting fluid reflux cooling devices, the contact area between the cooling plate and the cutting fluid is limited, resulting in uneven cooling effect, with some cutting fluids having good cooling effect while others have insufficient cooling effect.
The drip-splash structure is used to disperse the cutting fluid into fine droplets, and combined with a spiral cooling pipe and cooling fan to enhance heat exchange efficiency.
It improves the cooling effect of the cutting fluid, ensures cooling uniformity and efficiency, accelerates heat exchange through natural convection of air and gas flow, and enhances the heat dissipation capacity of the cutting fluid.
Smart Images

Figure CN223441805U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to the technical field of cooling device, specifically relates to a cutting fluid backflow cooling device. BACKGROUND
[0002] Cutting fluid is specially developed for numerical control machine tool, which is a kind of liquid for metal processing, and is prepared from extreme pressure lubricant, antirust agent, surfactant and the like.Cutting fluid has good cooling performance, lubricating performance, antirust performance, oil removal and cleaning function, anticorrosion function and easy dilution characteristics.In the market, cutting fluid is generally directly discharged after use, resulting in high cutting fluid consumption.If the used cutting fluid is directly returned to the water storage tank, the temperature of the cutting fluid will be increased.
[0003] A cutting fluid backflow cooling device is disclosed in Chinese patent No.2023201013287, which comprises a machine tool, a rear box is arranged at the lower end of the rear face of the machine tool, an upper box is arranged on the upper face of the rear box, a plurality of cooling plates are arranged in the upper box, a third pipeline is wound on the outer side of the cooling plates, a fourth pipeline is connected to one end of the third pipeline, and a fifth pipeline is connected to the lower face of the fourth pipeline.The utility model is characterized in that the upper box is installed at the rear face of the machine tool, the cooling plates are installed in the upper box, the backflow water can be cooled and treated, and a filter box is installed in the fifth pipeline.
[0004] The above-mentioned scheme directly cools the backflow cutting fluid by the cooling plates, but the contact area between the cooling plates and the cutting fluid is relatively limited, which may result in good cooling effect of the cutting fluid near the cooling plates and insufficient cooling of the cutting fluid far from the cooling plates, thereby causing uneven cooling effect. UTILITY MODEL CONTENTS
[0005] To solve the above-mentioned problems, the utility model provides a cutting fluid backflow cooling device, which comprises a cooling box body, a backflow pipe is arranged on the upper side of the cooling box body, the backflow pipe extends to the upper side of the inner side of the cooling box body, a splashing structure is connected to the bottom of the backflow pipe, the splashing structure splashes the cutting fluid in the backflow pipe to the lower side of the inner side of the cooling box body, a cooling cavity is arranged below the cooling box body, a cooling pipe is arranged in the cooling cavity, a cooling fan is arranged on the bottom side of the cooling box body, and the cooling fan blows the gas in the cooling pipe.
[0006] Preferably, the splashing structure comprises a communication pipe and a splashing disc, the bottom of the communication pipe is connected to the splashing disc, and a communication hole is arranged on the bottom side of the communication pipe.
[0007] Preferably, the drip structure comprises a communicating pipe and a drip part, a first slot and a second slot are arranged in the middle of the drip part and extend through front and back, a first drip disc is arranged on the first slot, a second drip disc is connected to the bottom of the second slot, and the first drip disc and the second drip disc are coaxially arranged.
[0008] Preferably, a central through hole extending through up and down is arranged in the middle of the first drip disc, and the outer wall of the first drip disc is in an arc structure, and a tapered block is arranged above the middle of the second drip disc.
[0009] Preferably, the shape of the cooling pipe is a spiral structure.
[0010] The advantages of the utility model are:
[0011] 1. In the scheme, the cooling liquid flowing back not only dissipates heat through natural air convection, but also is directly affected by the flowing gas in the cooling pipe. The cooling fan drives the gas flow in the cooling pipe, accelerates the air flow in the cooling cavity, thereby enhancing the heat exchange between the cutting fluid and the air, and improving the cooling efficiency. The combination of the two makes the cooling effect of the cutting fluid more remarkable.
[0012] 2. The first drip disc and the second drip disc are designed to form layered dripping, and the layered dripping makes the cutting fluid form more fine droplets in the cooling cavity. These droplets continuously fall under the action of gravity and exchange heat with the air, effectively dissipating the heat in the cutting fluid to the air.
[0013] 3. The shape of the cooling pipe is a spiral structure, and the spiral structure design can greatly lengthen the length of the cooling pipe in a limited space, thereby increasing the contact area between the cutting fluid and the cooling pipe and improving the heat exchange efficiency. BRIEF DESCRIPTION OF DRAWINGS
[0014] Figure 1 It is an external structure diagram of the cooling box of the utility model.
[0015] Figure 2 It is an upper internal structure diagram of the cooling box of the utility model.
[0016] Figure 3 It is a lower internal structure diagram of the cooling box of the utility model.
[0017] Figure 4 It is a drip structure schematic diagram of embodiment 1 of the utility model.
[0018] Figure 5 It is a drip structure schematic diagram of embodiment 2 of the utility model.
[0019] Figure 6 It is a cooling pipe structure schematic diagram of embodiment 2 of the utility model.
[0020] Fig. 1 cooling box, 2 backflow pipe, 3 cooling cavity, 4 cooling pipe, 5 cooling fan, 6 communication pipe, 7 splash disc, 8 communication hole, 9 splash part, 10 first groove body, 11 second groove body, 12 first splash disc, 13 second splash disc, 14 center through hole, 15 conical block. DETAILED DESCRIPTION
[0021] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model.
[0022] In the description of the utility model, it needs to be explained that the directions or position relations indicated by the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "another end" and the like are the directions or position relations shown based on the drawings, and are only for the convenience of describing the utility model and simplifying the description, and thus cannot be understood as the limitation on the utility model that the indicated devices or elements must have a specific direction, be constructed and operated in a specific direction.
[0023] In the description of the utility model, it needs to be explained that, unless otherwise explicitly specified and limited, the terms "mounting", "provided with", "connection" and the like should be understood in a broad sense, for example, "connection" can be fixed connection, can also be detachable connection, or integral connection; can be mechanical connection, can also be electrical connection; can be direct connection, can also be indirect connection through intermediate medium, can be the communication inside two elements. Meanwhile, when an element is called "fixed to" or "provided with" another element, it can be directly on another element or can exist with a middle element at the same time. When an element is called "connected to" another element, it can be directly connected to another element or can exist with a middle element at the same time. When an element is called "fixedly connected to" another element, it can be fixedly connected in a common fixed connection mode such as welding or bolt connection or glue connection. In general, the specific meanings of the above terms in the utility model can be understood according to the specific circumstances for the ordinary skilled in the art.
[0024] Example 1, as Figures 1-4As shown, a cutting fluid backflow cooling device includes a cooling box 1, a backflow pipe 2 is arranged on the upper side of the cooling box 1, the backflow pipe 2 extends to the upper side of the inside of the cooling box 1, and a splash structure is connected to the bottom of the backflow pipe 2. The used cutting fluid flows back along the backflow pipe 2 to the inside of the cooling box 1 for cooling. The splash structure splashes the cutting fluid in the backflow pipe 2 to the lower side of the inside of the cooling box 1. The splash structure includes a communication pipe 6 and a splash disc 7, the bottom of the communication pipe 6 is connected to the splash disc 7, the bottom side of the communication pipe 6 is provided with a communication hole 8, the cutting fluid flows through the backflow pipe 2 and the communication hole 8 to gather on the splash disc 7, and then falls from the periphery of the splash disc 7. The cutting fluid is splashed to the lower side of the inside of the cooling box 1 through the splash structure, which increases the contact area of the cutting fluid and the air, thereby accelerating the heat dissipation speed of the cutting fluid. During the splashing process, the cutting fluid is dispersed into fine droplets, which fall under the action of gravity and exchange heat with the air, which helps to quickly reduce the temperature of the cutting fluid.
[0025] A cooling cavity 3 is arranged below the cooling box 1, the cooling cavity 3 is provided with a cooling pipe 4 which penetrates left and right, and a cooling fan 5 is arranged on the side of the bottom of the cooling box 1, which blows the gas in the cooling pipe 4 to flow. The backflow cutting fluid is accumulated in the cooling cavity 3 below the cooling box 1 through splashing, and the cooling fan 5 is started to drive the cooling pipe 4 to cool. After the cutting fluid is accumulated in the cooling cavity 3 through splashing, it not only dissipates heat through natural convection of air, but also is directly affected by the flowing gas in the cooling pipe 4. The cooling fan 5 blows the gas in the cooling pipe 4 to flow, which accelerates the air flow in the cooling cavity 3, thereby enhancing the heat exchange between the cutting fluid and the air and improving the cooling efficiency. The combination of the two makes the cooling effect of the cutting fluid more significant.
[0026] Example 2, in combination Figures 5-6The embodiment has the same parts as embodiment 1, and the difference is that the splashing structure in the embodiment comprises a communicating pipe 6 and a splashing part 9, the splashing part 9 is close to the tubular structure as a whole and communicates with the communicating pipe 6, a first slot body 10 and a second slot body 11 are arranged in the middle of the splashing part 9 and penetrate the splashing part 9 from front to back, a first splashing disc 12 is arranged on the first slot body 10, a second splashing disc 13 is connected to the bottom of the second slot body 11, and the first splashing disc 12 and the second splashing disc 13 are coaxially arranged. The returned cutting fluid falls on the first splashing disc 12 and the second splashing disc 13 from above the communicating pipe 6 and the splashing part 9, the diameter of the second splashing disc 13 is greater than that of the first splashing disc 12, and this design makes the cutting fluid form a layered effect during splashing. The cutting fluid is first preliminarily dispersed by the first splashing disc 12, and then is further finely dispersed on the second splashing disc 13, so that the contact area of the cutting fluid and air is increased, and the cooling efficiency is improved. The layered splashing makes the cutting fluid form more fine droplets in the cooling cavity 3, the droplets continuously fall under the action of gravity and exchange heat with air, and the heat in the cutting fluid is effectively dissipated into the air. Due to the design of the first splashing disc 12 and the second splashing disc 13, the cutting fluid can be uniformly distributed in different areas of the cooling cavity 3 during splashing, so that the excessive concentration or absence of the cutting fluid in a certain area is avoided, and the uniformity of the cooling effect is ensured.
[0027] In order to further optimize the splashing effect, a center through hole 14 is arranged in the middle of the first splashing disc 12 and penetrates the first splashing disc 12 from top to bottom, and the outer wall of the first splashing disc 12 is in an arc structure, a tapered block 15 is arranged above the middle of the second splashing disc 13, the center through hole 14 arranged in the middle of the first splashing disc 12 allows part of the cutting fluid to pass directly, so that the accumulation of the cutting fluid on the first splashing disc 12 is reduced, and the cooling efficiency caused by excessive accumulation is avoided. The tapered block 15 can guide the cutting fluid to be more uniformly distributed on the second splashing disc 13, which helps to reduce the splashing range of the cutting fluid during splashing. In the embodiment, the shape of the cooling pipe 4 is a spiral structure, and the design of the spiral structure makes the length of the cooling pipe 4 greatly extended in the limited space, so that the contact area between the cutting fluid and the cooling pipe 4 is increased, and the heat exchange efficiency is improved.
[0028] Although the embodiments of the utility model have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and variations can be made to these embodiments without departing from the principles and spirits of the utility model, and the scope of the utility model is defined by the appended claims and their equivalents.
Claims
1. A cutting fluid reflux cooling device, characterized in that: The invention comprises a cooling box (1), wherein a return pipe (2) is provided on the upper side of the cooling box (1), the return pipe (2) extends to the upper inner side of the cooling box (1) and the bottom of the return pipe (2) is connected to a splashing structure, and the splashing structure splashes the cutting fluid in the return pipe (2) to the lower inner side of the cooling box (1), a cooling cavity (3) is provided at the lower part of the cooling box (1), and cooling pipes (4) are provided running through the left and right sides of the cooling cavity (3), and a cooling fan (5) is provided on the bottom side of the cooling box (1), and the cooling fan (5) blows the gas in the cooling pipe (4) to flow.
2. The cutting fluid reflux cooling device according to claim 1, characterized in that: The dripping and splashing structure comprises a connecting tube (6) and a dripping and splashing dish (7), the bottom of the connecting tube (6) is connected to the dripping and splashing dish (7), and a connecting hole (8) is provided on the side of the bottom of the connecting tube (6).
3. The cutting fluid reflux cooling device according to claim 1, characterized in that: The splash structure comprises a connecting pipe (6) and a splash portion (9), wherein a first trough body (10) and a second trough body (11) are provided in the middle of the splash portion (9), the first trough body (10) is provided with a first splash plate (12), and the bottom of the second trough body (11) is connected to a second splash plate (13), and the first splash plate (12) and the second splash plate (13) are coaxially arranged in an upper and lower direction.
4. The cutting fluid reflux cooling device according to claim 3, characterized in that: A central through hole (14) is provided in the middle of the first drop splash plate (12) and extends through the middle and the outer wall of the first drop splash plate (12) is in an arc-shaped structure. A conical block (15) is provided above the middle of the second drop splash plate (13).
5. The cutting fluid reflux cooling device according to claim 4, characterized in that: The cooling tube (4) is in the shape of a spiral structure.