Environment-friendly steel ball grinding machine

By introducing an environmentally friendly iron chip collection mechanism and filtration system into the ball grinder, the problem of handling small iron chip particles in the waste liquid is solved, and the efficient recycling and environmentally friendly production of the grinding fluid are achieved.

CN223442002UActive Publication Date: 2025-10-17LIXING STEEL BALL (NANYANG) CO LTD
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Patent Information

Application Number
CN202422969345.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-03
Publication Date
2025-10-17
Estimated Expiration
2034-12-03

AI Technical Summary

Technical Problem

Existing steel ball grinders cannot effectively remove small iron filings when processing waste liquid, resulting in a low reuse rate of the grinding liquid and poor environmental protection.

Method used

An environmentally friendly steel ball grinding machine was designed, which includes a grinding worktable, a grinding mechanism and an environmentally friendly iron filings collection mechanism. It uses a strong magnet to reciprocate in the slag collection box to attract iron filings, and achieves waste liquid recycling through a filter and a water supply pump.

Benefits of technology

It improves the reusability of grinding fluid, enhances the environmental friendliness of the production process, effectively removes iron filings from waste liquid, and improves the recycling rate of grinding fluid.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an environment-friendly steel ball grinding machine. The environment-friendly steel ball grinding machine comprises a grinding workbench, a grinding mechanism and an environment-friendly scrap iron collecting mechanism, a slag collecting box is arranged on the lower side in the grinding workbench, a liquid leakage pipe is arranged on the left side of the upper surface of the grinding workbench, and the liquid leakage pipe communicates with the slag collecting box; the grinding mechanism is arranged on the upper side of the grinding workbench; the environment-friendly scrap iron collecting mechanism comprises first rotating shafts, connecting rods, second rotating shafts, rounded corner plates and strong magnets, the first rotating shafts are evenly and rotationally connected to the lower side wall of the slag collecting box, the upper sides of the three first rotating shafts are fixedly connected with the connecting rods, and the left ends of the three connecting rods are rotationally connected with the second rotating shafts correspondingly; according to the environment-friendly steel ball grinding machine, the reuse rate of grinding liquid is increased, and the production process is more environmentally friendly.
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Description

TECHNICAL FIELD

[0001] The utility model relates to steel ball grinding machine technical field, concretely is an environmental protection type steel ball grinding machine. BACKGROUND

[0002] Steel ball grinding machine is often used for rough grinding or fine grinding of steel ball in steel ball manufacturing process, which usually achieves the purpose of grinding steel ball through the relative rotation of upper and lower grinding discs, and steel ball is an important basic component, especially precision industrial steel ball plays a huge role in the development of national economy, and is mainly used for bearing processing.

[0003] In the prior art, the patent with the authorized publication number CN202122042530.0 discloses a steel ball grinding machine, which comprises a base, a frame fixedly connected to the base, a hydraulic column fixedly connected to the frame, an upper grinding disc fixedly connected to one end of the hydraulic column away from the frame, a lower grinding disc fixedly connected to the base, a motor arranged in the base, wherein the output end of the motor is fixedly connected with a grinding disc outside the lower grinding disc, a liquid containing cavity is arranged in the base, wherein a ring-shaped through hole is arranged at the top of the liquid containing cavity, and a filter mechanism is detachably connected to the ring-shaped through hole, and a water pump is fixedly connected to the bottom of the liquid containing cavity, wherein the output end of the water pump is connected in communication with the upper grinding disc through a conveying structure.

[0004] The above-mentioned steel ball grinding machine has some problems in actual operation, for example, the large iron filings are simply filtered, the small iron filings in the waste liquid are not effectively removed, and the reuse rate of the recycled grinding liquid is low, resulting in poor environmental protection. Therefore, we propose an environmental protection type steel ball grinding machine. UTILITY MODEL CONTENTS

[0005] The technical problem to be solved by the utility model is to overcome the defects of the prior art and provide an environmental protection type steel ball grinding machine, which is more environmentally friendly in production process and can effectively solve the problems in the background art.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: an environmental protection type steel ball grinding machine, which comprises a grinding workbench, a grinding mechanism and an environmental protection type iron filings collecting mechanism.

[0007] The grinding workbench is internally provided with a slag collecting box, and a liquid leakage pipe is arranged on the left side of the upper surface of the grinding workbench and connected in communication with the slag collecting box.

[0008] The grinding mechanism is arranged on the upper side of the grinding workbench.

[0009] The environment-friendly scrap iron collecting mechanism comprises first rotating shafts, connecting rods, second rotating shafts, round corner plates and strong magnets, the first rotating shafts are uniformly rotationally connected to the lower side walls of the slag collecting boxes, the upper sides of the three first rotating shafts are fixedly connected with the connecting rods, the left ends of the three connecting rods are respectively rotationally connected with the second rotating shafts, the upper surfaces of the three second rotating shafts are rotationally connected with the lower surfaces of the round corner plates, and the upper ends of the round corner plates are fixedly connected with the strong magnets, so that the reuse rate of the grinding liquid is increased, and the production process is more environment-friendly.

[0010] Further, the grinder is externally provided with a single-chip microcomputer, the input end of the single-chip microcomputer is electrically connected with an external power supply, and the single-chip microcomputer controls the normal operation of each electric appliance.

[0011] Further, the grinding mechanism comprises a lower side rotating frame, a lower side grinding disc, lower side grinding grooves, water outlets, a hydraulic rod, an upper side grinding disc and upper side grinding grooves, the lower side rotating frame is fixedly connected to the middle part of the upper surface of the grinding workbench, the lower side rotating frame is rotationally connected with the lower side grinding disc inside, the upper surface of the lower side grinding disc is provided with uniformly distributed lower side grinding grooves, the interiors of the three lower side grinding grooves are respectively provided with uniformly distributed water outlets, the upper surface of the grinding workbench is provided with a frame, the upper side wall of the frame is provided with the hydraulic rod, the extension end of the hydraulic rod is fixedly connected with the upper side grinding disc, the lower surface of the upper side grinding disc is provided with uniformly distributed upper side grinding grooves, the interiors of the three upper side grinding grooves are respectively provided with liquid inlets at the left sides, the oil inlet of the hydraulic rod is externally connected with an external oil pump, and the function of grinding is realized.

[0012] Further, the right side inside of the grinding workbench is provided with a liquid collecting tank, the left side of the liquid collecting tank is provided with a filter, the water inlet of the liquid collecting tank is in communication with the interior of the slag collecting box, the water outlet of the filter is in communication with the interior of the liquid collecting tank, the right side wall of the liquid collecting tank is provided with a water supply pump at the lower side, the water inlet of the water supply pump is in communication with the interior of the liquid collecting tank, the three liquid inlets are respectively connected with the water supply pump through a water supply pipe, and the input ends of the filter and the water supply pump are respectively electrically connected with the output end of the single-chip microcomputer, so that the function of water circulation is realized.

[0013] Further, the environment-friendly scrap iron collecting mechanism further comprises a lower side motor, the lower side motor is arranged at the left side of the lower side wall of the grinding workbench, the output shaft of the lower side motor is fixedly connected with the lower end of the first rotating shaft in the middle part, and the input end of the lower side motor is electrically connected with the output end of the single-chip microcomputer, so that the function of multi-directional adsorption of scrap iron is realized.

[0014] Further, the upper side wall of the grinding workbench is provided with a grinding motor, the output shaft of the grinding motor is fixedly connected with the middle part of the lower surface of the lower side grinding disc, and the input end of the grinding motor is electrically connected with the output end of the single-chip microcomputer, so as to provide power for grinding.

[0015] Further, the front side of the slag collecting box is provided with a visible window, and the left side of the slag collecting box is provided with a detachable plate at the upper side, so that the function of real-time opening and closing of the slag collecting box is realized.

[0016] Compared with the prior art, the environment-friendly steel ball grinding machine has the following advantages:

[0017] By using the parallelogram structure, when the grinding liquid is recovered, the strong magnet moves reciprocatingly at the inner lower side of the slag collecting box, adsorbs a large amount of iron filings, and preliminarily evolves the waste liquid. When the steel ball is ground, the reuse rate of the grinding liquid is increased, and the production process is more environmentally friendly. BRIEF DESCRIPTION OF DRAWINGS

[0018] Figure 1 is a structural schematic view of the utility model;

[0019] Figure 2 is a structural schematic view of the internal structure of the grinding workbench of the utility model;

[0020] Figure 3 is a structural schematic view of the enlarged structure at A of the utility model;

[0021] Figure 4 is a structural schematic view of the upper grinding disc of the utility model;

[0022] Figure 5 is a structural schematic view of the internal structure of the slag collecting box of the utility model;

[0023] Figure 6 is a structural schematic view of the utility model from below.

[0024] In the figure: 1 grinding workbench, 2 grinding mechanism, 21 lower side rotary table, 22 lower side grinding disc, 23 lower side grinding groove, 24 water outlet, 25 hydraulic rod, 26 upper side grinding disc, 27 upper side grinding groove, 3 slag collecting box, 4 liquid collecting box, 5 filter, 6 water supply pump, 7 grinding motor, 8 environment-friendly iron filings collecting mechanism, 81 first rotating shaft, 82 connecting rod, 83 second rotating shaft, 84 round corner plate, 85 strong magnet, 86 lower side motor, 9 single-chip microcomputer. DETAILED DESCRIPTION

[0025] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.

[0026] Please refer to Figures 1-6 The embodiment provides a technical solution: an environment-friendly steel ball grinding machine, which comprises a grinding workbench 1, a grinding mechanism 2 and an environment-friendly iron filings collecting mechanism 8.

[0027] The grinding table 1 is internally provided with a slag collecting box 3, the upper surface of the grinding table 1 is provided with a liquid leakage pipe on the left side, the liquid leakage pipe is communicated with the slag collecting box 3, the outside of the grinding table 1 is provided with a single-chip microcomputer 9, the input end of the single-chip microcomputer 9 is electrically connected with an external power supply, the inside of the grinding table 1 is provided with a liquid collecting box 4 on the right side, the left side of the liquid collecting box 4 is provided with a filter 5, the water inlet of the liquid collecting box 4 is communicated with the inside of the slag collecting box 3, the water outlet of the filter 5 is communicated with the inside of the liquid collecting box 4, the right side wall of the liquid collecting box 4 is provided with a water supply pump 6 on the lower side, the water inlet of the water supply pump 6 is communicated with the inside of the liquid collecting box 4, three liquid inlets are respectively communicated with the water supply pump 6 through a water supply pipe, the input end of the filter 5 and the water supply pump 6 is respectively electrically connected with the output end of the single-chip microcomputer 9, the front side of the slag collecting box 3 is provided with a visual window, the left side of the slag collecting box 3 is provided with a detachable plate on the upper side, when the steel ball grinder is needed to be used, a specified amount of grinding liquid can be manually added to the liquid collecting box 4, when the iron filings in the slag collecting box 3 are too much, the bolts on the detachable plate of the slag collecting box 3 can be manually removed, the slag collecting box 3 is opened, and most of the iron filings can be manually fished out;

[0028] The grinding mechanism 2 is arranged on the upper side of the grinding workbench 1, and comprises a lower rotating frame 21, a lower grinding disc 22, a lower grinding groove 23, a water outlet 24, a hydraulic rod 25, an upper grinding disc 26 and an upper grinding groove 27. The lower rotating frame 21 is fixedly connected to the middle part of the upper surface of the grinding workbench 1. The lower rotating frame 21 is rotatably connected with the lower grinding disc 22 inside. The upper surface of the lower grinding disc 22 is provided with uniformly distributed lower grinding grooves 23. The interiors of the three lower grinding grooves 23 are provided with uniformly distributed water outlets 24. The upper surface of the grinding workbench 1 is provided with a frame. The upper side wall of the frame is provided with the hydraulic rod 25. The telescopic end of the hydraulic rod 25 is fixedly connected with the upper grinding disc 26. The lower surface of the upper grinding disc 26 is provided with uniformly distributed upper grinding grooves 27. The interiors of the left sides of the three upper grinding grooves 27 are respectively provided with liquid inlets. The oil inlet of the hydraulic rod 25 is externally connected with an external oil pump. The upper side wall of the grinding workbench 1 is provided with a grinding motor 7. The output shaft of the grinding motor 7 is fixedly connected to the middle part of the lower surface of the lower grinding disc 22. The input end of the grinding motor 7 is electrically connected with the output end of the single-chip microcomputer 9. At this time, the steel balls can be placed into the interiors of the lower grinding grooves 23 of the lower grinding disc 22. At this time, the external oil pump can be controlled. The hydraulic rod 25 operates. The telescopic end of the hydraulic rod 25 is elongated, thereby driving the upper grinding disc 26, until the lower grinding grooves 23 and the upper grinding grooves 27 are attached, thereby forming a groove. At this time, the single-chip microcomputer 9 can be controlled. The grinding motor 7 operates. The output shaft of the grinding motor 7 rotates, thereby driving the lower grinding disc 22 to rotate, thereby grinding the steel balls in the grinding groove. At this time, the single-chip microcomputer 9 can be controlled. The water supply pump 6 operates. The water supply pump 6 sucks the grinding liquid in the liquid collecting tank 4, and then discharges it from the liquid inlet through the guidance of the water supply pipe. The grinding liquid is stored and supplied into the grinding groove. Then the grinding liquid carries the waste generated by grinding to discharge from the water outlet 24, and falls on the grinding workbench 1, and then flows into the slag collecting tank 3 through the liquid leakage pipe.

[0029] The environmental protection type scrap iron collecting mechanism 8 comprises a first rotating shaft 81, a connecting rod 82, a second rotating shaft 83, a round corner plate 84 and a strong magnet 85, the first rotating shaft 81 is uniformly rotationally connected to the lower side wall of the slag collecting box 3, the upper side of each of the three first rotating shafts 81 is fixedly connected with the connecting rod 82, the left end of each of the three connecting rods 82 is rotationally connected with the second rotating shaft 83, the upper surface of each of the three second rotating shafts 83 is rotationally connected with the lower surface of one round corner plate 84, the upper end of the round corner plate 84 is fixedly connected with the strong magnet 85, the environmental protection type scrap iron collecting mechanism 8 further comprises a lower side motor 86, the lower side motor 86 is arranged on the left side of the lower side wall of the grinding workbench 1, the output shaft of the lower side motor 86 is fixedly connected with the lower end of the first rotating shaft 81 in the middle, the input end of the lower side motor 86 is electrically connected with the output end of the single-chip microcomputer 9, at this time, the waste liquid flowing into the slag collecting box 3 can slowly flow into the inside of the slag collecting box 3 due to the double-layer design of the slag collecting box 3, at this time, the single-chip microcomputer 9 can be adjusted and controlled, the lower side motor 86 operates, the output shaft of the lower side motor 86 slowly rotates, thereby driving the first rotating shaft 81 in the middle to rotate, at this time, the round corner plate 84 rotates around the axis of the first rotating shaft 81 in the middle, at this time, the strong magnet 85 can reciprocate in the inside of the slag collecting box 3, thereby adsorbing most of the scrap iron in the waste liquid, at this time, the waste liquid preliminarily treated flows into the inside of the filter 5, flows into the liquid collecting box 4 again after being filtered by the filter 5, and then performs subsequent grinding work.

[0030] The working principle of the environment-friendly steel ball grinding machine is as follows: when the steel ball grinding machine needs to be used, a specified amount of grinding liquid can be manually added to the liquid collecting tank 4, at this time, the steel ball can be placed inside the lower grinding groove 23 of the lower grinding disc 22, at this time, the external oil pump can be controlled, the hydraulic rod 25 operates, the telescopic end of the hydraulic rod 25 is elongated, and then the upper grinding disc 26 is driven, until the lower grinding groove 23 and the upper grinding groove 27 are attached, and then a groove is formed, at this time, the single-chip microcomputer 9 can be controlled, the grinding motor 7 operates, the output shaft of the grinding motor 7 rotates, and then the lower grinding disc 22 rotates, and then the steel ball in the grinding groove is ground, at the same time, the single-chip microcomputer 9 can be controlled, the water supply pump 6 operates, the water supply pump 6 sucks out the grinding liquid inside the liquid collecting tank 4, and then the grinding liquid is discharged from the liquid inlet through the guidance of the water supply pipe, the grinding liquid is stored and supplied into the grinding groove, then the grinding liquid carries the grinding waste from the water outlet 24 and falls on the grinding workbench 1, and then flows into the slag collecting tank 3 through the liquid leakage pipe, at this time, the waste liquid flowing into the slag collecting tank 3 can slowly flow into the inside of the slag collecting tank 3 due to the double-layer design of the slag collecting tank 3, at this time, the single-chip microcomputer 9 can be controlled, the lower motor 86 operates, the output shaft of the lower motor 86 slowly rotates, and then the first rotating shaft 81 in the middle part rotates, at this time, the round corner plate 84 rotates around the axis of the first rotating shaft 81 in the middle part, at this time, the strong magnet 85 reciprocates in the inside of the slag collecting tank 3, and most of the iron filings in the waste liquid are adsorbed, at this time, the waste liquid preliminarily treated flows into the inside of the filter 5, and then flows into the liquid collecting tank 4 after being filtered by the filter 5, and then subsequent grinding operation is carried out, if the iron filings in the slag collecting tank 3 are too much, the detachable plate on the slag collecting tank 3 can be disassembled, the slag collecting tank 3 is opened, and most of the iron filings can be manually fished out.

[0031] It is worth noting that the single-chip microcomputer 9 disclosed in the above embodiment is S7-200, and the hydraulic rod 25, the filter 5, the water supply pump 6, the grinding motor 7 and the lower motor 86 can be freely configured according to actual application scenarios, the hydraulic rod 25 is recommended to be MD6005 hydraulic lifting column, the filter 5 is recommended to be DN32-500 magnetic filter, the water supply pump 6 is recommended to be CSP48180X-automatic start-stop micro water pump, the grinding motor 7 is recommended to be YXVF frequency conversion motor, and the lower motor 86 is recommended to be STM28 series stepping motor, and the single-chip microcomputer 9 controls the filter 5, the water supply pump 6, the grinding motor 7 and the lower motor 86 to work, which all adopt the method commonly used in the prior art.

[0032] The above is only an embodiment of the utility model, and does not limit the patent range of the utility model, and any equivalent structure or equivalent process conversion using the contents of the utility model specification and drawings, or direct or indirect application in other related technical fields, are also included in the patent protection range of the utility model.

Claims

1. An environmentally friendly steel ball grinding machine, characterized by: It comprises a grinding workbench (1), a grinding mechanism (2) and an environmentally friendly iron chip collecting mechanism (8); A grinding workbench (1): a slag collecting box (3) is provided on the lower side of the interior thereof, a liquid leakage pipe is provided on the left side of the upper surface of the grinding workbench (1), and the liquid leakage pipe is connected to the slag collecting box (3); Grinding mechanism (2): It is arranged on the upper side of the grinding workbench (1); An environmentally friendly iron scrap collecting mechanism (8) comprises a first rotating shaft (81), a connecting rod (82), a second rotating shaft (83), a rounded plate (84) and a strong magnet (85), wherein the first rotating shaft (81) is evenly rotatably connected to the lower side wall of the slag collecting box (3), the upper sides of the three first rotating shafts (81) are fixedly connected to the connecting rods (82), the left ends of the three connecting rods (82) are respectively rotatably connected to the second rotating shafts (83), the upper surfaces of the three second rotating shafts (83) are rotatably connected to the lower surface of a rounded plate (84), and the upper end of the rounded plate (84) is fixedly connected to the strong magnet (85).

2. The environmentally friendly steel ball grinding machine according to claim 1, characterized in that: A single-chip microcomputer (9) is provided outside the grinding machine, and an input end of the single-chip microcomputer (9) is electrically connected to an external power supply.

3. The environmentally friendly steel ball grinding machine according to claim 2, characterized in that: The grinding mechanism (2) comprises a lower rotating frame (21), a lower grinding disc (22), a lower grinding groove (23), a water outlet (24), a hydraulic rod (25), an upper grinding disc (26) and an upper grinding groove (27); the lower rotating frame (21) is fixedly connected to the middle of the upper surface of the grinding workbench (1); the lower grinding disc (22) is rotatably connected inside the lower rotating frame (21); the upper surface of the lower grinding disc (22) is provided with evenly distributed lower grinding grooves (23); Each lower grinding groove (23) is provided with a uniformly distributed water outlet (24). The upper surface of the grinding workbench (1) is provided with a frame. The upper side wall of the frame is provided with a hydraulic rod (25). The telescopic end of the hydraulic rod (25) is fixedly connected to the upper grinding disc (26). The lower surface of the upper grinding disc (26) is provided with uniformly distributed upper grinding grooves (27). The left sides of the three upper grinding grooves (27) are respectively provided with liquid inlets. The oil inlet of the hydraulic rod (25) is connected to an external oil pump.

4. The environmentally friendly steel ball grinding machine according to claim 1, characterized in that: A liquid collecting box (4) is provided on the right side of the interior of the grinding workbench (1), and a filter (5) is provided on the left side of the liquid collecting box (4). The water inlet of the liquid collecting box (4) is connected to the interior of the slag collecting box (3), and the water outlet of the filter (5) is connected to the interior of the liquid collecting box (4). A water supply pump (6) is provided on the lower side of the right side wall of the liquid collecting box (4), and the water inlet of the water supply pump (6) is connected to the interior of the liquid collecting box (4). The three liquid inlets are respectively connected to the water supply pump (6) through a water supply pipe. The input ends of the filter (5) and the water supply pump (6) are respectively electrically connected to the output end of the single chip computer (9).

5. The environmentally friendly steel ball grinding machine according to claim 2, characterized in that: The environmentally friendly iron chip collecting mechanism (8) further comprises a lower motor (86), which is arranged on the left side of the lower side wall of the grinding workbench (1), the output shaft of the lower motor (86) being fixedly connected to the lower end of the first rotating shaft (81) in the middle, and the input end of the lower motor (86) being electrically connected to the output end of the single chip microcomputer (9).

6. The environmentally friendly steel ball grinding machine according to claim 3, characterized in that: A grinding motor (7) is provided on the upper side wall of the grinding workbench (1); the output shaft of the grinding motor (7) is fixedly connected to the middle portion of the lower surface of the lower grinding disc (22); and the input end of the grinding motor (7) is electrically connected to the output end of the single chip microcomputer (9).

7. The environmentally friendly steel ball grinding machine according to claim 1, characterized in that: The front side of the slag collecting box (3) is provided with a viewing window, and the upper side of the left side of the slag collecting box (3) is provided with a detachable plate.

Citation Information

Patent Citations

  • Steel ball grinding machine

    CN215700772U