Ordered conveying device

Abstract

The utility model discloses an ordered conveying device which comprises a first conveying mechanism, and the first conveying mechanism is composed of a mounting frame and a plurality of conveying rollers. The driving mechanism is connected with the conveying rollers and used for driving the first conveying mechanism; a first detection sensor and a second detection sensor; a blocking mechanism; an automatic clamping structure; a steering conveyor belt; the first detection sensor, the second detection sensor, the blocking mechanism and the automatic clamping mechanism are electrically connected through the intelligent control panel. A first detection sensor, a second detection sensor and a blocking mechanism are arranged at the tail end of the first conveying mechanism, and when single products on the first conveying mechanism pass orderly, normal steering transportation can be achieved; when products are stacked at the turning position, blockage can be monitored in time, the blocking mechanism is started in time for blocking, and therefore the transportation problem caused by the fact that the stacked products fall on the steering conveying belt in a concentrated mode for steering is effectively and timely prevented.

Description

TECHNICAL FIELD

[0001] The utility model relates to a conveying belt technical field, especially an orderly conveying device. BACKGROUND

[0002] With the rapid development of social economy, the output of factory is also gradually increasing, in order to improve production efficiency and reduce the labor cost of worker, various production lines begin to appear and gradually mature, and the indispensable conveying device in production line is used for transferring various raw materials or products, wherein the conveying device is usually belt type conveying belt and drum type conveying belt.

[0003] When the conveying device is used to build the conveying line, due to the limitation of site, the conveying line is not usually a straight line, but a bending conveying route, therefore, when the product turns at the inflection point on the conveying line, the product on the conveying line at the point is too much, manual position placement adjustment is not timely, and then product accumulation transportation and disorderly are caused, so that the phenomenon of pushing and shoving between products appears, which not only brings trouble to subsequent conveying, but also easily causes the rear product to knock the front product out of the conveying line under the action of inertia when the product turns to transport, causing greater loss. SUMMARY

[0004] The utility model discloses a kind of orderly conveying devices, which are to solve the problems in the background art.

[0005] To solve the above technical problems, the technical scheme adopted by the utility model is as follows:

[0006] The utility model provides a kind of orderly conveying device, comprising

[0007] First conveying mechanism, the first conveying mechanism is constituted by mounting bracket and several conveying rollers;

[0008] Driving mechanism, the driving mechanism is connected with the conveying roller, for driving first conveying mechanism;

[0009] First detection sensor and second detection sensor arranged at the tail end of first conveying mechanism, the first detection sensor and second detection sensor are arranged at intervals before and after;

[0010] Blocking mechanism arranged at the tail end of first conveying mechanism, for realizing blocking or release according to the detection result of first detection sensor and second detection sensor;

[0011] Automatic clamping structure arranged at the front side of first detection sensor and second detection sensor transport direction, for stopping the forward conveying of rear side accumulated product, so that the product that has passed front side has the space of orderly conveying;

[0012] A turning conveyor belt is arranged to receive the products conveyed by the first conveying mechanism and to turn the products for conveying; the turning conveyor belt is provided with a third detection sensor;

[0013] The first detection sensor, the second detection sensor, the blocking mechanism and the automatic clamping mechanism are electrically connected through an intelligent control panel.

[0014] Further, a plurality of conveying rollers are rotatably arranged on the mounting frame, and each of the conveying rollers is provided with a chain disc, and the plurality of chain discs are connected through a conveying roller chain;

[0015] The driving mechanism comprises a motor, and a driving chain disc is arranged on a power output end of the motor, and the driving chain disc is connected with the chain disc through a motor chain.

[0016] Further, the blocking mechanism comprises a second telescopic cylinder, the second telescopic cylinder is vertically fixed on the mounting frame through a second mounting plate, and a blocking block is arranged at a top end of a telescopic rod of the second telescopic cylinder, so as to realize the functions of lifting and blocking of the blocking block and lowering and releasing of the blocking block.

[0017] Further, the automatic clamping mechanism comprises,

[0018] A first clamping plate and a second clamping plate are respectively arranged on left and right sides of the first conveying mechanism, and are used for clamping and stopping the products transported on the first conveying mechanism;

[0019] A first telescopic cylinder is horizontally fixed on the mounting frame through a first mounting plate, and a telescopic rod of the first telescopic cylinder is connected with the first clamping plate.

[0020] A support adjusting mechanism is connected with the second clamping plate.

[0021] Further, the support adjusting mechanism comprises,

[0022] A base in an "L" shape is fixed at one end on the mounting frame, and a sliding hole is arranged at the other end of the base;

[0023] The base is further provided with a mounting connecting block, a nut penetrating rod is arranged at a bottom of the mounting connecting block, the nut penetrating rod penetrates through the sliding hole, and a connecting nut is arranged on the nut penetrating rod for fixation; an adjusting rod sliding hole is horizontally arranged on the mounting connecting block, an active adjusting rod penetrates through the adjusting rod sliding hole, and one end of the active adjusting rod is fixedly connected with the second clamping plate; a threaded hole is vertically arranged at a top of the mounting block, a clamping bolt penetrates through the threaded hole, and a lower end of the clamping bolt abuts against the active adjusting rod.

[0024] Further, the opposite side of the second clamping plate is movably provided with a baffle.

[0025] Further, the first detection sensor, the second detection sensor, the first telescopic cylinder and the second telescopic cylinder are electrically connected through an intelligent control panel.

[0026] The utility model discloses beneficial effects are:

[0027] 1. through setting first detection sensor, second detection sensor and blocking mechanism in the tail end of first conveying mechanism, when the orderly traffic of single product on first conveying mechanism, can normal turn to transport, when the product accumulation of the inflection point, can also monitor the blockage in time and start the blocking mechanism to block in time, and then effectively and timely prevent the product of accumulation from falling on the turn to transport the problem caused by turning on the turn conveying belt.

[0028] 2. through setting automatic clamping mechanism, can clamp the product that is blocked when the sensor detects the congestion, and stop it, prevent the more serious product accumulation on the tail end of first conveying mechanism, and then when the blocking mechanism releases, the product on the tail end of first conveying mechanism always falls on the turn conveying belt and turns, greatly improve the orderliness of transportation turning, reduce the product loss risk, and save time for subsequent manual adjustment product mutual spacing on first conveying mechanism, improve the fault tolerance of flow operation. BRIEF DESCRIPTION OF DRAWINGS

[0029] Figure 1 Provide a kind of structure schematic diagram of orderly conveying device for the utility model;

[0030] Figure 2 Provide a kind of connection structure schematic diagram between conveying roller and motor in the orderly conveying device of the utility model;

[0031] Figure 3 For Figure 1 Enlarged view of A in

[0032] Figure 4 For Figure 3 The structure schematic diagram of installation connecting block in

[0033] In the figure, 1, mounting frame; 2, conveying roller; 21, conveying roller chain; 22, chain disc; 3, mounting rod; 31, first detection sensor; 32, second detection sensor; 33, third detection sensor; 4, automatic clamping mechanism; 41, first telescopic cylinder; 411, first mounting plate; 42, first clamping plate; 43, second clamping plate; 44, baffle; 5, support adjusting mechanism; 51, abutting bolt; 52, movable adjusting rod; 53, mounting connecting block; 531, nut inserting rod; 532, threaded hole; 533, adjusting rod inserting sliding hole; 54, connecting nut; 55, base; 56, inserting sliding hole; 6, driving mechanism; 61, motor box; 62, motor; 63, driving chain disc; 64, motor chain; 7, blocking mechanism; 71, blocking block; 72, second telescopic cylinder; 73, second mounting plate; 8, first conveying mechanism; 81, steering conveying belt; 9, intelligent control panel. DETAILED DESCRIPTION

[0034] The above and other advantages and effects of the present application will become readily apparent to those of ordinary skill in the art from the following description in conjunction with the accompanying drawings. The present application can be carried out in other specific ways than those set forth herein without departing from the spirit and essential characteristics of the present application. Embodiments disclosed in this specification are intended to be merely illustrative, and the scope of the present application is not limited by the embodiments. It should be understood that all changes, modifications and equivalents that fall within the range of applicability of the present application belong to the scope of the present application.

[0035] It should be noted that the drawings provided in the following embodiments only schematically illustrate the basic concept of the present application, and only the components related to the present application are shown in the drawings, not the number, shape and size of the components when actually implemented. The shape, number and proportion of each component in actual implementation can be arbitrarily changed, and the layout pattern of the components can be more complex.

[0036] EMBODIMENT

[0037] As shown in Figures 1-4

[0038] An orderly conveying device, comprising

[0039] ​The tail end (i.e. the discharging end) of the first conveying mechanism 8 is provided with a reversing conveyor belt 81 for receiving the products conveyed on the first conveying mechanism 8, the conveying direction of the reversing conveyor belt 81 being different from that of the first conveying mechanism 8; the reversing conveyor belt 81 adopts the prior art device, and a third detection sensor 33 is arranged thereon for detecting whether the products falling from the first conveying mechanism 8 have completely passed through the position so as to send a command to control the subsequent action; the first conveying mechanism 8 is composed of a mounting frame 1 and a plurality of conveying rollers 2; specifically, the mounting frame 1 is composed of a cross beam and a leg portion, and the plurality of conveying rollers 2 are rotatably arranged between the cross beam of the mounting frame 1, and each of the conveying rollers 2 is provided with two chain discs 22, and the chain discs 22 on the conveying rollers 2 are connected in transmission through a single conveying roller chain 21 between the conveying rollers 2.

[0040] The driving mechanism 6 specifically includes a motor 62, and a driving chain disc 62 is arranged on the power output end of the motor 62, the driving chain disc 63 is connected with the chain disc on the conveying roller 2 at the foremost end through a motor chain 64 for driving the first conveying mechanism 8; preferably, a motor box 61 is arranged outside the motor 62 for safety.

[0041] Through the scheme, the transmission efficiency of the chain gear is higher, the power output of the transmission is improved, and the electricity cost is saved.

[0042] Preferably, the use effect of the chain transmission can also be achieved through belt transmission, specifically, the difference lies in that the chain disc 22 and the driving chain disc 62 are all replaced by belt pulleys, and the conveying roller chain 21 and the motor chain 64 are all replaced by belts, and other connection structures and modes are the same as above.

[0043] Through the scheme, the belt transmission has the use effect of anti-locking, and the risk of being stuck and damaging parts due to equipment failure is reduced.

[0044] The two mounting rods 3 arranged at the tail end of the first conveying mechanism 8 are bolted at the bottom ends to the mounting frame 1, and the top ends of the two mounting rods 3 are respectively provided with a first detection sensor 31 and a second detection sensor 32 for monitoring the transportation of the products on the first conveying mechanism 8, and the two mounting rods 3 are arranged in front of and behind each other.

[0045] The blocking mechanism 7 is arranged close to the rear side of the first detection sensor 31 for blocking or releasing according to the detection results of the first detection sensor 31 and the second detection sensor 32; specifically, the blocking mechanism 7 includes a second telescopic cylinder 72, the second telescopic cylinder 72 is vertically fixed to the mounting frame 1 through a second mounting plate 73, and a blocking block 71 is arranged at the top end of the telescopic rod of the second telescopic cylinder 72 for realizing the functions of lifting the blocking block 71 for blocking and lowering the blocking block 71 for releasing.

[0046] Through this scheme, when the single product on the first conveying mechanism 8 passes in order, normal turning transportation can be realized; when product accumulation occurs at the bend, the blockage can be monitored in time, and the second telescopic cylinder 72 is started to lift the telescopic rod to block, thereby effectively and timely preventing the accumulated products from falling on the turning conveyor belt for turning transportation.

[0047] The automatic clamping structure 4 arranged in front of the first detection sensor 31 and the second detection sensor 32 is used to stop the forward conveying of the products accumulated at the rear, so that the products that have passed at the front have space for orderly conveying; specifically, the automatic clamping mechanism 4 includes a first clamping plate 42 and a second clamping plate 43 arranged on the left and right sides of the first conveying mechanism 8, respectively, for clamping and stopping the products transported on the first conveying mechanism 8; a first telescopic cylinder 41, which is horizontally fixed on the mounting frame 1 through a first mounting plate 411, and the telescopic rod of the first telescopic cylinder 41 is connected with the first clamping plate 42; a support adjusting mechanism 5 connected with the second clamping plate 43;

[0048] Through this scheme, when the first detection sensor 31 and the second detection sensor 32 detect that congestion occurs, the first telescopic cylinder 41 is started to extend the telescopic rod, thereby causing the first clamping plate 42 to approach the second clamping plate 43 to clamp and stop the blocked products, preventing more serious product accumulation at the tail end of the first conveying mechanism 8, and thereby ensuring that the products at the tail end of the first conveying mechanism 8 always fall on the turning conveyor belt 81 in an orderly manner when the blocking mechanism 7 is released, greatly improving the orderliness of the turning transportation and reducing the risk of product loss; and the time for subsequent manual adjustment of the mutual spacing of the products on the first conveying mechanism 8 is saved, thereby improving the fault tolerance of the flow operation.

[0049] Further, the support adjusting mechanism 5 for supporting and adjusting the second clamping plate 43 is provided in two, and the support adjusting mechanism 5 includes an "L"-shaped base 55, one end of the base 55 is fixed on the mounting frame 1, and the other end of the base 55 is provided with a through sliding hole 56;

[0050] The base 55 is further provided with a mounting connecting block 53, the bottom of the mounting connecting block 53 is provided with a nut through rod 531, the nut through rod 531 is through the through sliding hole 56, and the nut through rod 531 is provided with a connecting nut 54 for fixing; the mounting connecting block 53 is horizontally provided with an adjusting rod through sliding hole 533, the adjusting rod through sliding hole 533 is through an adjustable adjusting rod 52, one end of the adjustable adjusting rod 52 is fixedly connected with the second clamping plate 43; the top of the mounting block 53 is further vertically provided with a threaded hole 532, the threaded hole 532 is through a clamping bolt 51, and the lower end of the clamping bolt 51 abuts against the adjustable adjusting rod 52;

[0051] Through the scheme, the movable adjusting rod 52 arranged in a sliding manner can slide to adjust the initial spacing between the second clamping plate 43 and the first clamping plate 42, so that clamping is more convenient.

[0052] Preferably, the opposite side of the second clamping plate 43 is provided with a baffle 44, which is also adjustably fixed on the mounting frame 1 through another supporting adjusting mechanism 5, and the connection mode is the same.

[0053] Through the scheme, when the automatic clamping mechanism 4 is not enabled, the installation connecting block 53 and the adjusting rod penetrating sliding hole 533 arranged in a movable manner can adjust the spacing and the inclination angle between the baffle 44 and the second clamping plate 43, so that the products penetrating therefrom are more regular in the placement position on the first conveying mechanism 8.

[0054] Further, the first detection sensor 31, the second detection sensor 32, the third detection sensor 33, the first telescopic cylinder 41 and the second telescopic cylinder 72 are electrically connected through the intelligent control panel 9.

[0055] Through the scheme, the degree of automation control is further improved, and use is more convenient.

[0056] Working mode of the device:

[0057] Before use, the spacing and the inclination angle of the baffle 44 and the second clamping plate 43 are adjusted by rotating the installation connecting block 53 and adjusting the protruding length of the movable adjusting rod 52, and after reaching the appropriate position, the tightening bolt 51 and the connecting nut 54 are tightened to fix them; then the spacing between the first detection sensor 31 and the second detection sensor 32 is adjusted according to the product placement spacing, so that the spacing between the two is slightly smaller than the product placement spacing.

[0058] When in use, the turning conveying belt 81 and the motor 62 are started, so that the first conveying mechanism 8 also starts to work, the products are sent from the front end of the first conveying mechanism 8, and the products are placed in the appropriate position and state for conveying after passing through the baffle 44 and the second clamping plate 43; when orderly transported, the orderly single passes through the first detection sensor 31 and the second detection sensor 32, and does not trigger the blocking mechanism 7 and the automatic clamping mechanism 4 (i.e. the spacing between the products is greater than the spacing between the first detection sensor 31 and the second detection sensor 32), so that the products can be smoothly and orderly dropped onto the turning conveying belt 81 for turning transportation.

[0059] When the products are stacked, the distance between the products is small, that is, the first detection sensor 31 and the second detection sensor 32 can simultaneously detect the blocking of the object (that is, at least two products are in the detection area) when passing through the first detection sensor 31 and the second detection sensor 32 again, at which time the detection signal is transmitted to the intelligent control panel 9, the intelligent control panel 9 issues an instruction to start the second telescopic cylinder 72, the second telescopic cylinder 72 lifts the blocking block 71 to block the products, so that they cannot fall into the turning conveyor belt 81; the intelligent control panel 9 issues an instruction to start the first telescopic cylinder 41, the first telescopic cylinder 41 pushes the second clamping plate 42, so that the products on the front side are clamped, and then the products that have fallen into the turning conveyor belt 81 pass through the third detection sensor 33, the third detection sensor 33 issues an instruction to the control panel 9 to retract the blocking block 71, so that the products behind fall into the turning conveyor belt 81 for turning conveying, when the first product that falls into the turning conveyor belt 81 completely passes through the first detection sensor 31, the first detection sensor 31 issues an instruction to the intelligent control panel 9 to retract the second clamping plate 42, the automatic clamping mechanism 4 changes from the clamping state to the release state, so that the products on the first conveying mechanism 8 continue to be conveyed, so that the products that fall into the turning conveyor belt 81 again for turning conveying have a large time difference with the previous products, and therefore will not collide; if the products on the subsequent first conveying mechanism 8 are still stacked, the operation is repeated again.

[0060] The above-described embodiments only express the specific implementation of the present application, and the description is more specific and detailed, but it cannot be understood as a limitation on the scope of the present application. It should be noted that for ordinary skilled persons in the art, without departing from the concept of the present application, a number of modifications and improvements can be made, which are within the scope of the present application.

Claims

1. An orderly conveying device, characterized in that: include A first conveying mechanism (8), the first conveying mechanism (8) being composed of a mounting frame (1) and a plurality of conveying rollers (2); a driving mechanism (6), the driving mechanism (6) being connected to the conveying roller (2) and being used to drive a first conveying mechanism (8); A first detection sensor (31) and a second detection sensor (32) are provided at the tail end of the first conveying mechanism (8), wherein the first detection sensor (31) and the second detection sensor (32) are spaced apart from each other. A blocking mechanism (7) provided at the tail end of the first conveying mechanism (8) is used to block or release the vehicle according to the detection results of the first detection sensor (31) and the second detection sensor (32); An automatic clamping mechanism (4) provided in front of the first detection sensor (31) and the second detection sensor (32) in the transport direction is used to stop the forward conveyance of products accumulated at the rear side, so that products that have passed the front side have space for orderly conveyance; a diverting conveyor belt (81) for receiving the product conveyed by the first conveying mechanism (8) and diverting the product for conveyance; a third detection sensor (33) is provided on the diverting conveyor belt (81); The first detection sensor (31), the second detection sensor (32), the third detection sensor (33), the blocking mechanism (7) and the automatic clamping mechanism (4) are electrically connected via an intelligent control panel (9).

2. An orderly conveying device according to claim 1, characterized in that: A plurality of the conveying rollers (2) are rotatably mounted on the mounting frame (1), each of the conveying rollers (2) is provided with a chain plate (22), and the plurality of chain plates (22) are connected via a conveying roller chain (21); The driving mechanism (6) comprises a motor (62), a driving chain disc (63) is provided on the power output end of the motor (62), and the driving chain disc (63) is connected to the chain disc (22) via a motor chain (64).

3. The orderly conveying device according to claim 1, characterized in that: The blocking mechanism (7) comprises a second telescopic cylinder (72), the second telescopic cylinder (72) being vertically fixed to the mounting frame (1) via a second mounting plate (73), and a blocking block (71) being provided at the top end of the telescopic rod of the second telescopic cylinder (72) for realizing the functions of lifting the blocking block (71) to block and lowering the blocking block (71) to release.

4. The orderly conveying device according to claim 1, characterized in that: The automatic clamping mechanism (4) comprises: A first clamping plate (42) and a second clamping plate (43) are respectively arranged on the left and right sides of the first conveying mechanism (8) and are used to clamp and stop the product being transported on the first conveying mechanism (8); a first telescopic cylinder (41), the first telescopic cylinder (41) being horizontally fixed to the mounting frame (1) via a first mounting plate (411), the telescopic rod of the first telescopic cylinder (41) being connected to the first clamping plate (42); A support adjustment mechanism (5), wherein the support adjustment mechanism (5) is connected to the second clamping plate (43).

5. The orderly conveying device according to claim 4, characterized in that: The support adjustment mechanism (5) comprises: An L-shaped base (55), one end of which is fixed to the mounting frame (1), and a sliding hole (56) is provided on the other end of the base (55); The base (55) is also provided with a mounting connection block (53), the bottom of the mounting connection block (53) is provided with a nut insertion rod (531), the nut insertion rod (531) is inserted into the insertion slide hole (56), and the nut insertion rod (531) is provided with a connecting nut (54) for fixing; the mounting connection block (53) is horizontally provided with an adjustment rod insertion slide hole (533), the adjustment rod insertion slide hole (533) is provided with a movable adjustment rod (52), one end of the movable adjustment rod (52) is fixedly connected to the second clamping plate (43); the top of the mounting connection block (53) is also vertically provided with a threaded hole (532), the threaded hole (532) is provided with a tightening bolt (51), the lower end of the tightening bolt (51) is abutted against the movable adjustment rod (52).

6. An orderly conveying device according to claim 5, characterized in that: A baffle (44) is movably provided on the opposite side of the second clamping plate (43).

7. An orderly conveying device according to claim 3 or 4, characterized in that: The first detection sensor (31), the second detection sensor (32), the first telescopic cylinder (41), and the second telescopic cylinder (72) are electrically connected via an intelligent control panel (9).

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