Automatic loading and unloading device for automobile torsion bar
By designing an automatic loading and unloading device for automobile torsion bars, and using components such as feeding cylinders, hydraulic telescopic rods and pneumatic clamps, the automatic loading and unloading and heating treatment of torsion bars are realized, which solves the low efficiency and safety hazards caused by manual placement and improves processing efficiency and safety.
Patent Information
- Application Number
- CN202423021108.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-06
- Publication Date
- 2025-10-17
- Estimated Expiration
- 2034-12-06
AI Technical Summary
Existing automobile torsion bar processing equipment relies on manual placement, resulting in low processing efficiency, high labor intensity and safety hazards.
An automatic loading and unloading device for automobile torsion bars is designed. It adopts components such as feeding cylinder, hydraulic telescopic rod, rotary cylinder and pneumatic clamp to realize automatic loading and unloading and heating treatment of torsion bars.
The processing efficiency is improved, the labor intensity is reduced, the potential safety hazards are reduced, and the convenience and safety of torsion bar processing are ensured.
Smart Images
Figure CN223444632U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application relates to the technical field of automobile processing, in particular to an automatic feeding and discharging device for automobile torsion bars. BACKGROUND
[0002] The processing of an automobile torsion bar requires forming a gear-shaped head at the end of the torsion bar, and the head is pressed out by using equipment, and the extrusion processing is a metal plastic processing method. The method has the remarkable advantages of high quality, high efficiency and energy saving, and is therefore widely applied in the production of automobile parts.
[0003] During the processing of the automobile torsion bar, the strength requirement of the torsion bar is relatively high in some cases, and the torsion bar needs to be heat treated to facilitate the subsequent extrusion processing of the torsion bar. A toothed roller cooperates with another roller to press a tooth structure at the end of the torsion bar, which facilitates the use of the torsion bar.
[0004] During the processing of the automobile torsion bar, the end of the torsion bar is processed, and a toothed roller cooperates with another roller to press a tooth structure at the end of the torsion bar. In some cases, the strength requirement of the torsion bar is relatively high, and the torsion bar needs to be heat treated. However, some devices are mostly manually placed during use, which can easily result in low processing efficiency, high labor intensity and safety hazards, and is inconvenient for the processing of the torsion bar. CONTENT OF THE INVENTION
[0005] The application aims to solve the problems that some devices are mostly manually placed during use, which can easily result in low processing efficiency, high labor intensity and safety hazards, and is inconvenient for the processing of the torsion bar. The application provides an automatic feeding and discharging device for automobile torsion bars.
[0006] In order to achieve the above-mentioned purpose, the application specifically adopts the following technical scheme:
[0007] An automatic feeding and discharging device for automobile torsion bars comprises a machine body, a raw material rack is fixed on the machine body, a sliding plate is arranged on the side of the raw material, the sliding plate is fixedly connected with the machine body, the raw material rack and the sliding plate are arranged obliquely, a conveying module is fixed at the end of the machine body away from the sliding plate, a motor is fixed on the side of the conveying module, a fixed box is fixed on one side of the machine body, a fixed block is fixed at one end of the conveying module, a plurality of supporting blocks are fixed on the fixed block, a pneumatic clamp I is arranged at the corresponding position on the upper end of the fixed block, a placing block is fixed at one end of the machine body, a placing groove is formed in the placing block, a fixed rod is arranged on one side of the machine body, a pneumatic clamp II is fixedly arranged on one side of the end of the fixed rod, a heating module is fixed at the corresponding position below the pneumatic clamp, a rotating disc is fixed at the corresponding position below the heating module, a plurality of inserting rods are fixed on the rotating disc and are arranged in an array, and a feeding mechanism is arranged between the machine body and the rotating disc.
[0008] By adopting the above technical scheme, the feeding mechanism is adopted, the situation of placing and taking the torsion bar by people is reduced, the processing efficiency is improved, the labor intensity is reduced, the safety hidden danger is reduced, and the processing of the torsion bar is facilitated.
[0009] Further, the feeding mechanism includes a feeding cylinder fixed in the machine body, the extension end of the feeding cylinder extends out of the machine body and is fixedly connected with a feeding plate, the feeding plate is located between the sliding plate and the raw material rack, and a feeding assembly is arranged between the fixed box and the machine body.
[0010] By adopting the above technical scheme, the feeding cylinder is extended and retracted to drive the feeding plate to move, so that the torsion bar moves, and when the torsion bar is leveled with the sliding plate, the torsion bar is rolled onto the conveying module.
[0011] Further, the feeding assembly includes a hydraulic telescopic rod fixed on the side of the machine body away from the fixed box, a moving block fixedly connected with the extension end of the hydraulic telescopic rod, a limiting column fixed on the side of the machine body away from the hydraulic telescopic rod, the limiting column slidingly penetrates the moving block, an electric sliding rail one fixed on the side of the moving block, a rotary cylinder slidingly connected with the side surface of the electric sliding rail one, a pneumatic clamp one fixedly connected with the rotary end of the rotary cylinder, and a feeding piece arranged between the pneumatic clamp one and a pneumatic clamp two.
[0012] By adopting the above technical scheme, the hydraulic telescopic rod is extended and retracted to move the moving block up and down, the moving block is limited by sliding on the limiting column, the rotary cylinder drives the pneumatic clamp one to rotate by 90 degrees to correspond to the conveying module, so that the pneumatic clamp one clamps the torsion bar.
[0013] Further, the feeding piece includes a rotary cylinder rotatably connected to the end of the fixed rod, an extension cylinder fixed on the side surface of the rotary cylinder, an electric sliding rail two fixedly connected with the extension end of the extension cylinder, and the electric sliding rail two slidingly connected with the pneumatic clamp two.
[0014] By adopting the above technical scheme, the electric sliding rail one moves to drive the rotary cylinder to move left and right to a suitable position, the rotary cylinder drives the pneumatic clamp one to rotate by 90 degrees to correspond to the conveying module, so that the pneumatic clamp one clamps the torsion bar.
[0015] Further, a fixed frame is fixed on the machine body, a controller is fixed on the fixed frame, a counter is fixed on the side of the fixed frame away from the controller, the counter corresponds to the conveying module, and the counter is electrically connected with the controller.
[0016] By adopting the above technical scheme, the counter counts the torsion bars on the conveying module and feeds back to the controller, which is displayed by the controller for the staff to watch and count.
[0017] Further, a position sensor is fixed on one side of the conveying module, and the position sensor is electrically connected with the controller.
[0018] By adopting the technical scheme, the torsion bar is monitored by the position sensor, and when the torsion bar passes through the monitoring range of the position sensor, feedback is given to the controller, so that the conveying module is stopped.
[0019] Further, the fixed block is fixed with a material sensor corresponding to the conveying module, and the material sensor is electrically connected with the controller.
[0020] By adopting the technical scheme, when the torsion bar is away from the material sensor, feedback is given to the controller, so that the conveying module is started to transport the torsion bar next time.
[0021] Further, the two sides of the raw material rack are fixed with limiting blocks, and the limiting blocks are threadedly connected with limiting rods.
[0022] By adopting the technical scheme, the limiting rod is twisted to adjust the distance between the limiting rod and the raw material rack according to the size of the torsion bar, so that one torsion bar is passed each time, facilitating processing.
[0023] In summary, the present application has at least one of the following beneficial effects:
[0024] 1. When the automobile torsion bar is processed, the feeding air cylinder is started, the feeding air cylinder is extended and retracted to drive the feeding plate to move, so that the torsion bar moves, and when the torsion bar is leveled with the sliding plate, it is rolled onto the conveying module. At the same time, the hydraulic telescopic rod is started, the hydraulic telescopic rod is extended and retracted to make the moving block move up and down, the moving block slides on the limiting column to limit the moving block, the electric sliding rail one moves to drive the rotary air cylinder to move left and right to the appropriate position, the rotary air cylinder drives the pneumatic clamp one to rotate 90 degrees, corresponds to the conveying module, so that the pneumatic clamp one clamps the torsion bar, and then the rotary air cylinder is started to rotate. The electric sliding rail one moves to insert the torsion bar into the placing groove, at the same time, the rotary air cylinder drives the telescopic air cylinder to rotate 180 degrees, so that the pneumatic clamp two corresponds to the torsion bar, the electric sliding rail two drives the pneumatic clamp two to move up and down to the appropriate position, the telescopic air cylinder drives the pneumatic clamp two to extend and retract to clamp the torsion bar. Through the feeding mechanism, the situation of placing and taking the torsion bar by people is reduced, the processing efficiency is improved, the labor intensity is reduced, the safety hidden danger is reduced, and the processing of the torsion bar is facilitated.
[0025] 2. When the automobile torsion bar is processed, the counter counts the torsion bars on the conveying module and feeds back to the controller, which is displayed by the controller for the staff to watch and count. The position sensor monitors the torsion bar, and when the torsion bar passes through the monitoring range of the position sensor, feedback is given to the controller, so that the conveying module is stopped, so that the torsion bar contacts the material sensor. When the torsion bar is away from the material sensor, feedback is given to the controller, so that the conveying module is started to transport the torsion bar next time. By twisting the limiting rod, the distance between the limiting rod and the raw material rack is adjusted according to the size of the torsion bar, so that one torsion bar is passed each time, facilitating processing. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 This is the first structural diagram of the loading and unloading device in this application.
[0027] Figure 2 This is the second structural diagram of the loading and unloading device in this application.
[0028] Figure 3 This is the third structural diagram of the loading and unloading device in this application.
[0029] Figure 4 This is the fourth structural diagram of the loading and unloading device in this application.
[0030] Description of reference numerals:
[0031] 1. Machine body; 2. Raw material rack; 3. Sliding plate; 4. Motor; 5. Conveying module; 6. Fixing box; 7. Electric slide rail 1; 8. Placement block; 9. Fixing rod; 10. Rotating cylinder; 11. Electric slide rail 2; 12. Pneumatic clamp 1; 13. Pneumatic clamp 2; 14. Heating module; 15. Rotating disk; 16. Inserting rod; 17. Feeding cylinder; 18. Feeding plate; 19. Fixing frame; 20. Hydraulic telescopic rod; 21. Limiting column; 22. Rotating cylinder; 23. Fixing block; 24. Material sensor; 25. Position sensor; 26. Counter; 27. Controller; 28. Limiting block; 29. Limiting rod; 30. Moving block; 31. Telescopic cylinder. DETAILED DESCRIPTION
[0032] The following is combined with Figures 1-4 This application is described in further detail.
[0033] The embodiment of the present application discloses an automatic loading and unloading device for automobile torsion bars.
[0034] Reference Figure 1 and Figure 2The utility model provides an automatic loading and unloading device for automobile torsion bar, including body 1, the raw material frame 2 is fixed on body 1, and the raw material side is provided with sliding plate 3, and sliding plate 3 is fixedly connected with body 1, and the raw material frame 2 is arranged obliquely with sliding plate 3, and the one end of body 1 is fixed with conveying module 5 away from sliding plate 3, and the side of conveying module 5 is fixed with motor 4, and one side of body 1 is fixed with fixed box 6, and one end of conveying module 5 is fixed with fixed block 23, and a plurality of support blocks are fixed on fixed block 23, and the corresponding position of fixed block 23 upper end is provided with pneumatic clamp no. 1 12, and one end of body 1 is fixed with placing block 8, and placing groove is formed in placing block 8, and one side of body 1 is provided with fixed rod 9, and the one side of the end of fixed rod 9 is fixedly provided with pneumatic clamp no. 2 13, and the corresponding position of pneumatic clamp lower end is fixed with heating module 14, and the corresponding position of heating module 14 lower end is fixed with rotary disc 15, and rotary disc 15 is fixed with inserting rod 16 and is arrayed, and loading mechanism is arranged between body 1 and rotary disc 15.
[0035] When automobile torsion bar is processed, the raw material torsion bar to be processed is placed in the raw material frame 2 in a pile, and the oblique raw material frame 2 makes the torsion bar arrange neatly, and the motor 4 is started to drive the conveying module 5 to move, and the torsion bar rolled off from the sliding plate 3 is driven to the appropriate position, and when processing, the loading mechanism is used to reduce the situation of placing and taking the torsion bar by people, improve the processing efficiency, reduce the labor intensity, reduce the security risk, facilitate the processing of the torsion bar, the pneumatic clamp no. 1 12 and the pneumatic clamp no. 2 13 are used to facilitate the clamping of the torsion bar, the heating module 14 is used to facilitate the heating of the torsion bar, facilitate the processing, and the rotary disc 15 is used to facilitate the switching of the processing of different torsion bars.
[0036] Refer to Figure 3 And Figure 4 The loading mechanism includes the feeding cylinder 17 fixed in the body 1, the telescopic end of the feeding cylinder 17 is fixedly connected with the feeding plate 18 outside the body 1, the feeding plate 18 is located between the sliding plate 3 and the raw material frame 2, and the loading assembly is arranged between the fixed box 6 and the body 1. The loading assembly includes the hydraulic telescopic rod 20 fixed on the side of the body 1 away from the fixed box 6, the telescopic end of the hydraulic telescopic rod 20 is fixedly connected with the moving block 30, the side of the moving block 30 is fixedly connected with the electric sliding rail no. 1 7, the electric sliding rail no. 1 7 is slidably connected with the rotary cylinder 22, the rotary end of the rotary cylinder 22 is fixedly connected with the pneumatic clamp no. 1 12, and the loading piece is arranged between the pneumatic clamp no. 1 12 and the pneumatic clamp no. 2 13. The loading piece includes the rotary cylinder 10 rotatably connected at the end of the fixed rod 9, the side of the rotary cylinder 10 is fixedly connected with the telescopic cylinder 31, the telescopic end of the telescopic cylinder 31 is fixedly connected with the electric sliding rail no. 2 11, and the electric sliding rail no. 2 11 is slidably connected with the pneumatic clamp no. 2 13.
[0037] In the processing of automobile torsion bar, start feeding cylinder 17, feeding cylinder 17 telescopic drive feeding plate 18 moves, so that the torsion bar moves, moves to the sliding plate 3 flat, roll to the transmission module 5, to the appropriate position, at the same time, start hydraulic telescopic rod 20, hydraulic telescopic rod 20 telescopic so that the moving block 30 up and down, moving block 30 in the limit column 21 sliding on the moving block 30 limit, to the appropriate position stop, electric slide rail 7 moves to drive the rotary cylinder 22 left and right to the appropriate position, rotary cylinder 22 drive pneumatic clamp 12 rotates 90 degrees, corresponding to the transmission module 5, so that the pneumatic clamp 12 clamping torsion bar, start rotary cylinder 22 again, electric slide rail 7 moves, the torsion bar is inserted into the slot, at the same time, rotary cylinder 10 drive telescopic cylinder 31 rotate 180 degrees, so that the pneumatic clamp 13 and torsion bar corresponding, electric slide rail 11 drive pneumatic clamp 13 up and down to the appropriate position, telescopic cylinder 31 drive pneumatic clamp 13 telescopic, clamping torsion bar, start rotary cylinder 10 again, so that the torsion bar is inserted into the rod 16, the next time, through the feeding mechanism, reduce the situation of the person to put the torsion bar, improve the processing efficiency, reduce labor intensity, reduce the security risk, facilitate the processing of torsion bar.
[0038] Referring to Figure 1 And Figure 4 The fixed frame 19 is fixed on the body 1, the controller 27 is fixed on the fixed frame 19, the counter 26 is fixed on the side away from the control of the fixed frame 19, the counter 26 corresponds to the transmission module 5, and the counter 26 is electrically connected with the control. The position sensor 25 is fixed on one side of the transmission module 5, and the position sensor is electrically connected with the control. The material sensor 24 is fixed on the fixed block 23, the material sensor 24 corresponds to the transmission module 5, and the material sensor 24 is electrically connected with the controller 27. The limiting rod 29 is screw connected on the limiting block 28 on both sides of the raw material rack 2.
[0039] In the processing of automobile torsion bar, the counter 26 counts the torsion bar on the transmission module 5, feeds back to the controller 27, displays through the controller 27, is convenient for staff to watch and statistics, the position sensor monitors the torsion bar, when the torsion bar passes through the monitoring range of the position sensor, feeds back to the controller 27, so that the transmission module 5 stops, so that the torsion bar contacts the material sensor 24, when the torsion bar is away from the material sensor 24, feeds back to the controller 27, so that the transmission module 5 starts, the next time, through the torsion bar, adjusts the distance between the limiting rod 29 and the raw material rack 2, so that each time through a torsion bar, is convenient for processing.
[0040] The implementation principle of the automatic feeding and discharging device for the automobile torsion bar is as follows: when the automobile torsion bar is processed, the workers put the raw material torsion bars to be processed into the raw material rack 2 in a pile, the inclined raw material rack 2 makes the torsion bars arranged in order, the motor 4 is started to drive the conveying module 5 to move, and the torsion bars rolled off the sliding plate 3 are driven to the appropriate position;
[0041] When the automobile torsion bar is processed, the feeding cylinder 17 is started, the feeding cylinder 17 is extended and retracted to drive the feeding plate 18 to move, so that the torsion bar moves, and when the torsion bar is moved to be level with the sliding plate 3, the torsion bar is rolled onto the conveying module 5 to the appropriate position. At the same time, the hydraulic telescopic rod 20 is started, the hydraulic telescopic rod 20 is extended and retracted to drive the moving block 30 to move up and down, the moving block 30 slides on the limiting column 21 to limit the moving block 30, and stops at the appropriate position. The electric sliding rail one 7 moves to drive the rotary cylinder 22 to move left and right to the appropriate position, the rotary cylinder 22 drives the pneumatic clamp one 12 to rotate 90 degrees to correspond to the conveying module 5, so that the pneumatic clamp one 12 clamps the torsion bar. The rotary cylinder 22 is started to rotate, the electric sliding rail one 7 moves to insert the torsion bar into the placing groove. At the same time, the rotary cylinder 10 drives the telescopic cylinder 31 to rotate 180 degrees, so that the pneumatic clamp two 13 corresponds to the torsion bar. The electric sliding rail two 11 drives the pneumatic clamp two 13 to move up and down to the appropriate position. The telescopic cylinder 31 drives the pneumatic clamp two 13 to extend and retract to clamp the torsion bar. The rotary cylinder 10 is started to make the torsion bar inserted onto the insertion rod 16 for the next feeding. The heating module 14 facilitates heating of the torsion bar for processing. The rotating disc 15 facilitates switching of processing of different torsion bars for the next feeding.
[0042] When the automobile torsion bar is processed, the counter 26 counts the torsion bars on the conveying module 5 and feeds back to the controller 27. The controller 27 displays the torsion bars for the workers to watch and count. The position sensor monitors the torsion bars. When the torsion bars pass through the monitoring range of the position sensor, the controller 27 is fed back to stop the conveying module 5, so that the torsion bars contact the material sensor 24. When the torsion bars are away from the material sensor 24, the controller 27 is fed back to start the conveying module 5 for the next conveying of the torsion bars. The limiting rod 29 is twisted to adjust the distance between the limiting rod 29 and the raw material rack 2 according to the size of the torsion bar, so that one torsion bar passes through each time, which is convenient for processing.
Claims
1. An automatic loading and unloading device for automobile torsion bars, comprising a body (1), characterized in that: A raw material rack (2) is fixed on the machine body (1), a sliding plate (3) is provided on the side of the raw material, the sliding plate (3) is fixedly connected to the machine body (1), the raw material rack (2) and the sliding plate (3) are arranged at an angle, a conveying module (5) is fixed on the end of the machine body (1) away from the sliding plate (3), a motor (4) is fixed on the side of the conveying module (5), a fixing box (6) is fixed on one side of the machine body (1), a fixing block (23) is fixed on one end of the conveying module (5), a plurality of supporting blocks are fixed on the fixing block (23), and the corresponding position of the upper end of the fixing block (23) is arranged There is a pneumatic clamp (12), a placement block (8) is fixed at one end of the body (1), a placement slot is provided on the placement block (8), a fixing rod (9) is provided on one side of the body (1), a pneumatic clamp (13) is fixed on one side of the end of the fixing rod (9), a heating module (14) is fixed at a position corresponding to the lower end of the pneumatic clamp, a rotating disk (15) is fixed at a position corresponding to the lower end of the heating module (14), an insert rod (16) is fixed on the rotating disk (15) and is distributed in an array, and a loading mechanism is provided between the body (1) and the rotating disk (15).
2. The automatic loading and unloading device for automobile torsion bars according to claim 1, characterized in that: The feeding mechanism comprises a feeding cylinder (17) fixed in the machine body (1), a telescopic end of the feeding cylinder (17) extending out of the machine body (1) and fixedly connected to a feeding plate (18), the feeding plate (18) being located between the sliding plate (3) and the raw material rack (2), and a feeding assembly being provided between the fixed box (6) and the machine body (1).
3. The automatic loading and unloading device for automobile torsion bars according to claim 2, characterized in that: The feeding assembly includes a hydraulic telescopic rod (20) on the side of the fixed body (1) away from the fixed box (6), the telescopic end of the hydraulic telescopic rod (20) is fixedly connected to a moving block (30), a limiting column (21) is fixed on the side of the body (1) away from the hydraulic telescopic rod (20), the limiting column (21) slides through the moving block (30), an electric slide rail (7) is fixed on the side of the moving block (30), the electric slide rail (7) is slidably connected to a rotating cylinder (22) on the side, the rotating end of the rotating cylinder (22) is fixedly connected to a pneumatic clamp (12), and a feeding piece is provided between the pneumatic clamp (12) and the pneumatic clamp (13).
4. The automatic loading and unloading device for automobile torsion bars according to claim 3, characterized in that: The loading part includes a rotating cylinder (10) rotatably connected to the end of a fixed rod (9), a telescopic cylinder (31) is fixed to the side of the rotating cylinder (10), and the telescopic end of the telescopic cylinder (31) is fixedly connected to an electric slide rail 2 (11), and the electric slide rail 2 (11) is slidably connected to a pneumatic clamp 2 (13).
5. The automatic loading and unloading device for automobile torsion bars according to claim 1, characterized in that: A fixing frame (19) is fixed on the machine body (1), a controller (27) is fixed on the fixing frame (19), a counter (26) is fixed on a side of the fixing frame (19) away from the controller, the counter (26) corresponds to the transmission module (5), and the counter (26) is electrically connected to the controller.
6. The automatic loading and unloading device for automobile torsion bars according to claim 1, characterized in that: A position sensor (25) is fixed on one side of the transmission module (5), and the position sensor is electrically connected to the control.
7. The automatic loading and unloading device for automobile torsion bars according to claim 1, characterized in that: A material sensor (24) is fixed on the fixed block (23), the material sensor (24) corresponds to the transmission module (5), and the material sensor (24) is electrically connected to the controller (27).
8. The automatic loading and unloading device for automobile torsion bars according to claim 1, characterized in that: Limiting blocks (28) are fixed on both sides of the raw material rack (2), and limiting rods (29) are threadedly connected to the limiting blocks (28).