Capacitor air lifting device

Abstract

The utility model provides a capacitor air lifting device, and relates to the technical field of X-axis, Y-axis and Z-axis lifting movement. The capacitor air lifting device comprises four sectional material supporting frames, X-axis sectional material cross beams are fixed to the upper ends of every two separated sectional material supporting frames, the two ends of the two X-axis sectional material cross beams are connected through two fixing beams, and an electric box is installed on one fixing beam; x-axis guide rails are fixed to the close sides of the two X-axis profile cross beams, X-axis sliding blocks are slidably connected to the outer surfaces of the two X-axis guide rails, and two Y-axis profile cross beams are installed at the upper ends of the two X-axis sliding blocks. According to the capacitor air lifting device, through cooperation of the X-axis servo motor, the Y-axis servo motor and the turbine motor, an X-axis, Y-axis and Z-axis linkage mechanism is achieved, manual feeding and discharging operation is replaced with mechanical equipment, the manpower demand pressure is effectively relieved, potential safety hazards in the feeding and discharging process are practically avoided, and the efficiency and speed of feeding and discharging operation are remarkably improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to a capacitor ship hoist device belongs to the field of lifting XYZ axis movement. BACKGROUND

[0002] In the era of global industrialization and informationization, electronic manufacturing industry is booming, and capacitor, as the key " cornerstone" of electronic industry, is in the spotlight. From the patch capacitor that makes smart phones light and portable, to the large-capacity capacitor that provides stable operation " energy storage escort" for new energy vehicles and 5G base stations, its figure is everywhere, the application scene is more diversified, and the output also shows explosive growth.

[0003] In the current capacitor industry, raw materials are generally dependent on manual loading and unloading, which brings many problems to the development of the industry, and the problems of manpower and safety are particularly prominent:

[0004] In terms of manpower, the cost is high, in order to keep the production line running, enterprises need to recruit a large number of workers, and the expenditure of wages, welfare and other expenses is huge, which compresses the profit; the efficiency is bottlenecked, the workers are limited by physical strength and proficiency, it is difficult to keep up with the rhythm in peak season, resulting in delayed delivery; the personnel stability is poor, the post labor intensity is large, the environment is poor, the turnover rate is high, and the production is affected by the adaptation of new employees;

[0005] There are many hidden dangers in safety, some chemical properties of capacitor raw materials are active, manual handling is easy to cause leakage and sliding, which may cause burns and poisoning; frequent lifting of heavy objects may cause workers to suffer from occupational diseases such as lumbar muscle strain; there are many electrical equipment in the workshop, workers go in and out among them to load and unload, which may cause electric shock and collision risk, accidents not only injure workers, but also disrupt production and cause additional losses. INVENTION CONTENTS

[0006] (I) technical problems solved

[0007] The utility model provides a kind of capacitor ship hoist device to solve the problems of manpower and safety in prior art.

[0008] (II) technical scheme

[0009] The utility model is implemented by the following technical scheme: a kind of capacitor ship hoist device, including four profile support frames, every two profile support frames are fixed with X-axis profile crossbeam on upper end, two X-axis profile crossbeams are connected by two fixed beams at both ends, and one of the fixed beams is installed with electric box;

[0010] Two X-axis profile beams are fixed with X-axis guide rails on the proximal side, the outer surfaces of the two X-axis guide rails are slidably connected with X-axis sliders, two Y-axis profile beams are installed on the upper ends of the two X-axis sliders, X-axis servo motors are installed on one end of the two Y-axis profile beams, X-axis gears are fixed on the driving ends of the X-axis servo motors, X-axis racks are meshingly connected with the X-axis gears, Y-axis guide rails are fixed on the proximal side of the two Y-axis profile beams, the outer surfaces of the two Y-axis guide rails are slidably connected with Y-axis sliders, the upper ends of the two Y-axis sliders are installed with an upper bottom plate, a Y-axis servo motor is installed on one side of the upper bottom plate, a Y-axis gear is fixed on the driving end of the Y-axis servo motor, a Y-axis rack is meshingly connected with the Y-axis gear, the upper bottom plate is connected with a lower bottom plate through four supporting columns, a turbine motor is installed in the middle of the lower bottom plate, a worm is arranged on the output end of the turbine motor, a connecting plate is fixed on the lower end of the worm, guide rods are fixed on the upper end of the connecting plate, a rotating plate is rotatably connected with the lower end of the connecting plate, hooks are connected with the rotating plate through hanging chains.

[0011] Preferably, one side of the X-axis rack is fixed on the upper end of one of the X-axis profile beams, the inner walls of the two X-axis sliders are slidably connected with the outer surfaces of the two X-axis guide rails, and the two end faces of the two X-axis profile beams are installed with Optiguelimiting blocks and mechanical limiting sensors.

[0012] Preferably, one side of the Y-axis rack is fixed on the upper end of one of the Y-axis profile beams, the inner walls of the two Y-axis sliders are slidably connected with the outer surfaces of the two Y-axis guide rails, and the two end faces of the two Y-axis profile beams are installed with Optiguelimiting blocks and mechanical limiting sensors.

[0013] Preferably, the X-axis servo motor is installed on one end of the two Y-axis profile beams, the driving end of the X-axis servo motor is fixed in the middle of the X-axis gear, and the X-axis gear is meshingly connected with the X-axis rack.

[0014] Preferably, the Y-axis servo motor is installed on one side of the upper bottom plate, the driving end of the Y-axis servo motor is fixed in the middle of the Y-axis gear, and the Y-axis gear is meshingly connected with the Y-axis rack.

[0015] Preferably, the worm penetrates the middle of the upper bottom plate and the lower bottom plate, the lower end of the worm is fixed in the middle of the connecting plate, the worm is threadedly matched with the output end of the turbine motor, and the rotating plate is rotatably connected in the middle of the lower end of the connecting plate.

[0016] Preferably, the upper ends of the four supporting columns are fixed on the four corners of the upper bottom plate, the lower ends of the four supporting columns are fixed on the four corners of the lower bottom plate, the lower ends of the four guide rods are fixed on the four corners of the connecting plate, and the outer surfaces of the four guide rods penetrate the four corners of the lower bottom plate and the upper bottom plate in sequence.

[0017] Preferably, the upper bottom plate is fixed with an upper limit mechanical stopper on one side, and the connecting plate is fixed with a lower limit mechanical stopper on one side.

[0018] The capacitor navigation hoist device has the following beneficial effects:

[0019] The capacitor navigation hoist device drives the X-axis gear to perform a rotating motion through the X-axis servo motor, cooperates the Y-axis gear to perform a rotating motion through the Y-axis servo motor, and realizes precise cooperation between the turbine motor and the worm through the threaded pair structure, so that the X-axis servo motor, the X-axis gear, the Y-axis servo motor, the Y-axis gear, the turbine motor and the worm cooperate with each other, realize the X, Y and Z three-axis linkage mechanism, and achieve the XYZ axis moving feeding and discharging function together, so as to replace manual feeding and discharging operation with mechanical equipment, effectively relieve the labor demand pressure, effectively avoid the safety hidden danger in the feeding and discharging process, and significantly improve the efficiency and speed of the feeding and discharging operation. BRIEF DESCRIPTION OF DRAWINGS

[0020] Figure 1 It is a perspective view of the utility model;

[0021] Figure 2 It is a local structure schematic view of the utility model;

[0022] Figure 3 It is a lower bottom plate structure schematic view of the utility model.

[0023]

MAIN COMPONENT SYMBOL EXPLANATION

[0024] 1, profile support frame; 2, X-axis profile cross beam; 3, fixed beam; 4, electric box; 5, X-axis guide rail; 6, X-axis rack; 7, Y-axis profile cross beam; 8, X-axis servo motor; 9, X-axis gear; 10, Y-axis guide rail; 11, Y-axis rack; 12, upper bottom plate; 13, Y-axis servo motor; 14, Y-axis gear; 15, support column; 16, lower bottom plate; 17, turbine motor; 18, worm; 19, connecting plate; 20, guide rod; 21, rotating plate; 22, lower limit mechanical stopper; 23, upper limit mechanical stopper; 24, hook; 25, X-axis sliding block; 26, Y-axis sliding block. DETAILED DESCRIPTION

[0025] The utility model embodiment provides a kind of capacitor navigation hoist device.

[0026] Please refer to Figure 1 、 Figure 2 And Figure 3, including four profile support frame 1, profile support frame 1 play a supporting role, every two profile support frame 1 upper end fixed with X axis profile crossbeam 2, two X axis profile crossbeam 2 both ends are connected through two fixed beam 3, one of the fixed beam 3 is installed with electric box 4, electric box 4 to X axis servo motor 8, Y axis servo motor 13, turbine motor 17 for the role of power supply; two X axis profile crossbeam 2 near side are fixed with X axis guide rail 5, two X axis guide rail 5 outer surface are slidably connected with X axis sliding block 25, two X axis sliding block 25 upper end is installed with two Y axis profile crossbeam 7, two Y axis profile crossbeam 7 one end is installed with X axis servo motor 8, X axis servo motor 8 drive end is fixed with X axis gear 9, X axis gear 9 is engaged with X axis rack 6, two Y axis profile crossbeam 7 near side are fixed with Y axis guide rail 10, two Y axis guide rail 10 outer surface are slidably connected with Y axis sliding block 26, two Y axis sliding block 26 upper end is installed with upper bottom plate 12, upper bottom plate 12 one side is installed with Y axis servo motor 13, Y axis servo motor 13 drive end is fixed with Y axis gear 14, Y axis gear 14 is engaged with Y axis rack 11, upper bottom plate 12 is connected with lower bottom plate 16 through four support column 15, lower bottom plate 16 middle part is installed with turbine motor 17, the output end of turbine motor 17 is provided with worm 18, the lower end of worm 18 is fixed with connecting plate 19, the upper end of connecting plate 19 is fixed with guide rod 20, the lower end of connecting plate 19 is rotatably connected with rotating plate 21, rotating plate 21 both sides are connected with hook 24 through hanging chain.

[0027] Please refer again to Figure 1 、 Figure 2 and Figure 3 , it is worth noting that the one side of X axis rack 6 is fixed on the upper end of one of X axis profile crossbeam 2, the inner wall of two X axis sliding block 25 is slidably connected on the outer surface of two X axis guide rail 5, the two end faces of two X axis profile crossbeam 2 are both installed with optimal force glue limit block and mechanical limit sensor, the one side of Y axis rack 11 is fixed on the upper end of one of Y axis profile crossbeam 7, the inner wall of two Y axis sliding block 26 is slidably connected on the outer surface of two Y axis guide rail 10, the two end faces of two Y axis profile crossbeam 7 are both installed with optimal force glue limit block and mechanical limit sensor.

[0028] Please refer again to Figure 1 、 Figure 2 and Figure 3 , X axis servo motor 8 is installed on one end of two Y axis profile crossbeam 7, X axis servo motor 8 drive end is fixed in the middle of X axis gear 9, X axis gear 9 is engaged with X axis rack 6, Y axis servo motor 13 is installed on one side of upper bottom plate 12, Y axis servo motor 13 drive end is fixed in the middle of Y axis gear 14, Y axis gear 14 is engaged with Y axis rack 11.

[0029] Please refer again to Figure 1 、 Figure 2And Figure 3 , the worm 18 is through the middle of the upper bottom plate 12 and the lower bottom plate 16, the lower end of the worm 18 is fixed in the middle of the connecting plate 19, the worm 18 is threaded with the output end of the turbine motor 17, the middle of the rotating plate 21 is rotatably connected to the middle of the lower end of the connecting plate 19, the upper ends of the four support columns 15 are fixed on the four corners of the upper bottom plate 12, the lower ends of the four support columns 15 are fixed on the four corners of the lower bottom plate 16, the lower ends of the four guide rods 20 are fixed on the four corners of the connecting plate 19, the outer surfaces of the four guide rods 20 are sequentially through the four corners of the lower bottom plate 16 and the upper bottom plate 12, the turbine motor 17 realizes precise matching with the worm 18 through the threaded pair structure, and this matching mechanism contains ingenious mechanical and mechanical design principles. The turbine motor 17 serves as a power source, and after being started by power supply, its output shaft starts to stably output torque according to its own electromagnetic drive principle;

[0030] And the threaded pair structure closely connected with the output shaft is carefully designed, the threaded pair is composed of the special external thread at the output shaft end of the turbine motor 17 and the precisely matched internal thread at the end of the worm 18. The internal and external threads match each other with very high machining precision, not only the pitch is uniform and consistent, but also the key parameters such as tooth angle and thread depth are matched to the near perfect degree, so as to ensure that the energy loss is the lowest and the motion precision is the highest during transmission, and the precise matching effect is achieved;

[0031] When the torque of the turbine motor 17 is applied to the threaded pair, based on the comprehensive action of the helix angle characteristics of the thread, friction and engagement force, the rotating torque force is cleverly converted. The friction between the thread surfaces acts as a "medium" to restrict pure rotational motion, and at the same time, the inclination angle of the helix line promotes the decomposition of force. According to the principle of mechanical vector decomposition, the torque force originally rotating around the output shaft is decomposed into an axial force along the worm 18; with the continuous output torque of the motor, the axial force is continuously accumulated and enhanced, and finally overcomes the initial static friction of the system and the counterforce such as the weight of the parts and the running resistance, and is successfully converted into the driving force for driving the worm 18 to stably move along its axial direction.

[0032] Please refer again to Figure 1 , Figure 2 and Figure 3 , the upper limit mechanical limit stopper 23 is fixed on one side of the upper bottom plate 12, and the lower limit mechanical limit stopper 22 is fixed on one side of the connecting plate 19.

[0033] The utility model discloses a use time first, through X axis servo motor 8 drive X axis gear 9 executes rotary motion, and X axis gear 9 is under the restraint of the X axis rack 6 of meshing connection with it, along rack direction executes translation motion, in this transmission process, drive Y axis section beam 7 connected with it, make it under the cooperation of two X axis sliding blocks 25 and two X axis guide rails 5 fixed on X axis section beam 2, smoothly execute sliding action, thereby complete X axis direction's displacement operation;

[0034] Then, Y axis servo motor 13 drive Y axis gear 14 executes rotary motion, and Y axis gear 14 is under the restraint of the Y axis rack 11 of meshing, executes translation motion, and this motion conduction reaches the upper bottom plate 12 connected with it, realizes the sliding along Y axis direction with the cooperation of two Y axis sliding blocks 26 and two Y axis guide rails 10 fixed on Y axis section beam 7, thereby complete Y axis direction's displacement;

[0035] Further, worm motor 17 realizes precision cooperation with worm 18 through screw pair structure, and the torque of worm motor 17 is converted into the driving force of worm 18 along its axial direction through screw pair structure, drives worm 18 to execute linear motion, and the connecting plate 19 fixed at the lower end of worm 18 executes linear motion under the cooperative limiting action of four guide rods 20 and upper bottom plate 12 and lower bottom plate 16, the moving connecting plate 19 drives the rotary plate 21 rotationally connected with the lower end to move synchronously, and then drives the two hooks 24 connected with the chain to move, at the same time, the upper limit mechanical limiter 23 fixed on one side of the upper bottom plate 12 and the lower limit mechanical limiter 22 fixed on one side of the connecting plate 19 accurately limit the moving range, thereby realizing the displacement operation in the Z axis direction.

[0036] In summary, through the above-mentioned X, Y and Z three-axis linkage mechanism, the XYZ axis movement feeding and discharging function is achieved, the manual feeding and discharging operation is replaced by the mechanical equipment, the labor demand pressure is effectively relieved, the safety hidden danger in the feeding and discharging process is effectively avoided, and the efficiency and speed of the feeding and discharging operation are significantly improved.

[0037] The basic principle and main features of the utility model and the advantages of the utility model are shown and described above. Those skilled in the art should understand that the utility model is not limited by the above-mentioned embodiments, and the above-mentioned embodiments and descriptions in the specification are only to illustrate the principle of the utility model, and various changes and improvements can be made to the utility model without departing from the spirit and scope of the utility model, and these changes and improvements all fall within the scope of the utility model claimed. The scope of protection of the utility model is defined by the appended claims and their equivalents.

Claims

1. A capacitor overhead suspension device, comprising four profile support frames (1), characterized in that: An X-axis profile crossbeam (2) is fixed to the upper ends of each of the two separated profile support frames (1), and the two ends of the two X-axis profile crossbeams (2) are connected via two fixed beams (3), and an electrical box (4) is installed on one of the fixed beams (3); The adjacent sides of the two X-axis profile beams (2) are fixed with X-axis guide rails (5), the outer surfaces of the two X-axis guide rails (5) are slidably connected with X-axis sliders (25), the upper ends of the two X-axis sliders (25) are installed with two Y-axis profile beams (7), one end of the two Y-axis profile beams (7) is installed with an X-axis servo motor (8), the driving end of the X-axis servo motor (8) is fixed with an X-axis gear (9), the X-axis gear (9) is meshedly connected with an X-axis rack (6), the adjacent sides of the two Y-axis profile beams (7) are fixed with Y-axis guide rails (10), the outer surfaces of the two Y-axis guide rails (10) are slidably connected with Y-axis sliders (26), the upper ends of the two Y-axis sliders (26) are installed with an upper base plate (12), the A Y-axis servo motor (13) is installed on one side of the upper base plate (12), a Y-axis gear (14) is fixed to the driving end of the Y-axis servo motor (13), and the Y-axis gear (14) is meshed with the Y-axis rack (11). The upper base plate (12) is connected to the lower base plate (16) through four support columns (15). A turbine motor (17) is installed in the middle of the lower base plate (16), and a worm (18) is provided at the output end of the turbine motor (17). A connecting plate (19) is fixed at the lower end of the worm (18). Guide rods (20) are fixed at the four corners of the upper end of the connecting plate (19). The lower end of the connecting plate (19) is rotatably connected to a rotating plate (21), and hooks (24) are connected to both sides of the rotating plate (21) through hanging chains.

2. The capacitor overhead hoisting device according to claim 1, characterized in that: One side of the X-axis rack (6) is fixed to the upper end of one of the X-axis profile beams (2), the inner walls of the two X-axis sliders (25) are slidably connected to the outer surfaces of the two X-axis guide rails (5), and both end surfaces of the two X-axis profile beams (2) are installed with a rubber limit block and a mechanical limit sensor.

3. The capacitor overhead hoisting device according to claim 1, characterized in that: One side of the Y-axis rack (11) is fixed to the upper end of one of the Y-axis profile beams (7), the inner walls of the two Y-axis sliders (26) are slidably connected to the outer surfaces of the two Y-axis guide rails (10), and both end surfaces of the two Y-axis profile beams (7) are installed with a rubber limit block and a mechanical limit sensor.

4. The capacitor overhead hoisting device according to claim 1, characterized in that: The X-axis servo motor (8) is mounted on one end of two Y-axis profile beams (7), and the driving end of the X-axis servo motor (8) is fixed to the middle of the X-axis gear (9), and the X-axis gear (9) is meshed and connected with the X-axis rack (6).

5. The capacitor overhead hoisting device according to claim 1, characterized in that: The Y-axis servo motor (13) is installed on one side of the upper base plate (12), and the driving end of the Y-axis servo motor (13) is fixed to the middle of the Y-axis gear (14), and the Y-axis gear (14) is meshed and connected with the Y-axis rack (11).

6. The capacitor overhead hoisting device according to claim 1, characterized in that: The worm (18) passes through the middle of the upper base plate (12) and the lower base plate (16), the lower end of the worm (18) is fixed to the middle of the connecting plate (19), the worm (18) is threadedly matched with the output end of the turbine motor (17), and the middle of the rotating plate (21) is rotatably connected to the middle of the lower end of the connecting plate (19).

7. The capacitor overhead hoisting device according to claim 1, characterized in that: The upper ends of the four support columns (15) are fixed to the four corners of the upper base plate (12), the lower ends of the four support columns (15) are fixed to the four corners of the lower base plate (16), the lower ends of the four guide rods (20) are fixed to the four corners of the connecting plate (19), and the outer surfaces of the four guide rods (20) sequentially penetrate the four corners of the lower base plate (16) and the upper base plate (12).

8. The capacitor overhead hoisting device according to claim 1, characterized in that: An upper limit mechanical stopper (23) is fixed on one side of the upper base plate (12), and a lower limit mechanical stopper (22) is fixed on one side of the connecting plate (19).

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