Automatic feeding device of dye vat
By designing an automatic dye vat feeding device, the problem of low efficiency of manual filling of dye vat materials is solved, automatic filling and uniform mixing are achieved, which improves work efficiency and prevents dye agglomeration and clogging.
Patent Information
- Application Number
- CN202422663031.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-01
- Publication Date
- 2025-10-17
- Estimated Expiration
- 2034-11-01
AI Technical Summary
The existing dye vat material filling requires manual operation, resulting in low work efficiency, and the dye is prone to agglomeration and cause pipe blockage.
An automatic dye vat feeding device was designed, which includes a storage tank, a stirring device and a sensing system. It can automatically detect insufficient material in the dye vat and fill it, prevent dye from clumping, and mix the dye through stirring blades.
It realizes the automatic filling of dye vat materials, improves work efficiency, avoids dye agglomeration and pipe blockage, and ensures uniform mixing of dyes.
Smart Images

Figure CN223445809U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to automatic feeding device field, concretely is vat automatic feeding device. BACKGROUND
[0002] Vat is an ancient dyeing tool, usually made of wood or metal, large volume, can accommodate a large amount of dye and textile;In traditional dyeing process, vat plays a vital role, artisans will put cloth or yarn into vat, then add various natural or synthetic dyes, through manual stirring or mechanical stirring, so that the dye penetrates uniformly into the fiber, thereby achieving the purpose of dyeing;This process not only needs patience and skill, but also needs in-depth understanding of the nature of dye and textile;The use of vat makes the color of textile more rich and durable, adds infinite color and beauty to people's life;
[0003] In the prior art, ordinary feeding device may not have autonomous feeding function, when the material in the vat is used up, the staff often needs to manually fill the material, which is very inconvenient, and also leads to the inability to improve work efficiency. CONTENT OF THE UTILITY MODEL
[0004] The utility model aims at providing vat automatic feeding device, solves the problem of low work efficiency caused by the inability of vat material to be automatically filled in the prior art.
[0005] To achieve the above-mentioned purpose, provide vat automatic feeding device, including storage tank, the bottom of the storage tank is below the protective shell, the right side of the storage tank one end is provided with dye tank, the inside of the dye tank is provided with directional column;
[0006] The top of the storage tank is provided with a feeding port, the bottom of the protective shell is fixedly connected with a middle fixed base, the inside of the middle fixed base is provided with a motor base, the inside of the directional column is provided with a directional flagpole, the bottom of the directional flagpole is fixedly connected with a buoyancy ball, the right side of the directional column is fixedly connected with a contact sensing device, the inside of the contact sensing device is provided with a sensor housing, the top of the sensor housing is fixedly connected with an upper sensor, the bottom of the sensor housing is fixedly connected with a lower sensor, and the middle of the sensor housing is provided with a sensing mark.
[0007] According to the vat automatic feeding device, the top of the dye tank is provided with a tank cover, the right side of the dye tank is provided with a hole, and the hole is fixedly connected with a feeding pipe outside.
[0008] According to the vat automatic feeding device, the other end of the feeding pipe is provided with a feeding port, and the middle of the feeding pipe is provided with a valve.
[0009] According to the automatic feeding device of the dye vat, a groove is formed in the inside of the motor base, and a driving motor is fixedly connected in the groove, and a stirring blade is fixedly connected to the output end of the driving motor and penetrates into the storage tank.
[0010] According to the automatic feeding device of the dye vat, a fixed base is arranged below the bottom of the middle fixed base, and a supporting column is fixedly connected to the fixed base.
[0011] According to the automatic feeding device of the dye vat, an output pump is fixedly connected to the lower right side of the storage tank, and a signal receiver is fixedly connected to the output pump.
[0012] According to the automatic feeding device of the dye vat, an outlet is fixedly connected to one end of the left side of the output pump, and the other end of the outlet is fixedly connected to the storage tank.
[0013] According to the automatic feeding device of the dye vat, a connecting pipe is fixedly connected to one end of the right side of the output pump, and the other end of the connecting pipe is fixedly connected to the dye tank.
[0014] According to the automatic feeding device of the dye vat, a sliding groove is formed in the side of the directional column fixed with the contact sensing device, and a directional flag inside the directional column is connected with a sensing flag inside the inductor shell.
[0015] Compared with the prior art, the automatic feeding device of the dye vat has the following beneficial effects:
[0016] 1. The device adopts an automatic filling device. When the material in the dye vat is insufficient, the automatic filling device can sense the insufficient material and automatically fill it, solving the problem of manual filling by workers and greatly improving the work efficiency.
[0017] 2. The device is provided with a stirring device, which can help the dye to be mixed better. When the dye is transported, the dye will not be blocked in the pipeline, which not only solves the problem of dye blockage, but also helps the dye to be mixed better.
[0018] Additional aspects and advantages of the present application will be given in part in the following description, and will become apparent from the following description, or will be learned by practicing the present application. BRIEF DESCRIPTION OF DRAWINGS
[0019] The present application will be further described below in combination with the drawings and examples.
[0020] Figure 1 It is a whole structure schematic view of the automatic feeding device of the dye vat.
[0021] Figure 2The utility model discloses a dye vat automatic feeding device's storage tank structure schematic view.
[0022] Figure 3 The utility model discloses a dye vat automatic feeding device's motor base schematic view.
[0023] Figure 4 The utility model discloses a dye vat automatic feeding device's induction device structure plan view.
[0024] In the drawing: 1, storage tank, 101, feed inlet, 2, protective shell, 201, middle fixed base, 202, motor base, 203, stirring vane, 204, driving motor, 3, fixed base, 301, support column, 4, output pump, 401, signal receiver, 402, connecting pipe, 403, discharge gate, 5, dye tank, 501, tank cover, 502, feed pipe, 503, feed inlet, 504, valve, 6, directional column, 601, directional flagpole, 602, buoyancy ball, 7, contact induction device, 701, inductor shell, 702, upper inductor, 703, lower inductor, 704, induction mark. DETAILED DESCRIPTION
[0025] The technical scheme in the embodiments of the utility model will be described clearly and completely below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model and not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative work fall within the scope of the utility model.
[0026] Please refer to Figures 1-4 The utility model provides a technical scheme: dye vat automatic feeding device, including storage tank 1, the bottom below protective shell 2 of storage tank 1, the right side one end of storage tank 1 is provided with dye tank 5, and the inside of dye tank 5 is provided with directional column 6.
[0027] The top above storage tank 1 is provided with feed inlet 101, and the bottom below protective shell 2 is fixedly connected with middle fixed base 201, the inside of middle fixed base 201 is provided with motor base 202, the inside of directional column 6 is provided with directional flagpole 601, the bottom below directional flagpole 601 is fixedly connected with buoyancy ball 602, the right side one end of directional column 6 is fixedly connected with contact induction device 7, the inside of contact induction device 7 is provided with inductor shell 701, the top above inductor shell 701 is fixedly connected with upper inductor 702, the bottom below inductor shell 701 is fixedly connected with lower inductor 703, and the middle of inductor shell 701 is provided with induction mark 704.
[0028] The top of the dye tank 5 is provided with a tank cover 501, a hole is formed in the lower right side of the dye tank 5, and a feeding pipe 502 is fixedly connected outside the hole. The feeding pipe 502 is a place where the dye inside the dye tank 5 needs to pass through to be outputted outside;
[0029] The other end of the feeding pipe 502 is provided with a feeding port 503, and a valve 504 is arranged above the middle part of the feeding pipe 502. The valve 504 can control the size of the dye outputted from the feeding port 503;
[0030] A groove is formed in the inside of the motor base 202, and a driving motor 204 is fixedly connected in the groove. The output end of the driving motor 204 is fixedly connected with a stirring blade 203 inside the storage tank 1 in a penetrating manner. The stirring blade 203 can stir the dye inside the storage tank 1 to prevent the dye from caking;
[0031] The bottom of the middle fixed base 201 is provided with a fixed base 3, and the fixed base 3 is fixedly connected with a support column 301. The fixed base 3 plays a role in stabilizing the structure below;
[0032] The right lower side of the storage tank 1 is fixedly connected with an output pump 4, and the output pump 4 is fixedly connected with a signal receiver 401. The output pump 4 can output the dye inside the storage tank 1 to the dye tank 5;
[0033] One end of the left side of the output pump 4 is fixedly connected with a discharge port 403, and the other end of the discharge port 403 is fixedly connected to the storage tank 1. The discharge port 403 is a place where the dye inside the storage tank 1 is outputted outside;
[0034] One end of the right side of the output pump 4 is fixedly connected with a connecting pipe 402, and the other end of the connecting pipe 402 is fixedly connected to the dye tank 5. The connecting pipe 402 can help the dye from the output pump 4 to enter the dye tank 5;
[0035] The side of the directional column 6 fixedly connected with the contact sensing device 7 is provided with a sliding groove, and the directional flag 601 inside the directional column 6 is connected with the sensing flag 704 inside the inductor housing 701. When the directional flag 601 moves, the sensing flag 704 also moves at the same time.
[0036] Working principle: when the device is used, first need to through the feed inlet 101 to and from the storage tank 1 inside injection dye, dye into the storage tank 1 after driving motor 204 work, drive stirring blade 203 to the internal dye is stirred and mixed, mixed dye through the output pump 4 after through the connecting pipe 402 into the dye tank 5 inside, when the dye tank 5 appears dye shortage, directional column 6 inside the directional flag 601 will decline, with directional flag 601 fixedly connected together the inductive mark 704 is lowered, when inductive mark 704 touches the lower inductor 703, contact sensing device 7 will transmit signal to the signal receiver 401 on the output pump 4 401, the output pump 4 received signal starts to work and injects, when the dye rises, the directional flag 601 will rise under the action of the buoyancy ball 602, rise to the appropriate position when the inductive mark 704 will contact the upper inductor 702, contact sensing device 7 will transmit signal to the signal receiver 401 on the output pump 4 401, stop automatic feeding.
[0037] The above embodiment of the present application is described in detail in combination with the drawings, but the present application is not limited to the above embodiment, and various changes can be made within the knowledge range possessed by those skilled in the art without departing from the purpose of the present application.
Claims
1. An automatic dye vat feeding device, comprising a storage tank (1), characterized in that: A protective shell (2) is provided below the bottom of the storage tank (1); a dye tank (5) is provided at one end on the right side of the storage tank (1); and a directional column (6) is provided inside the dye tank (5); A feed port (101) is provided above the top of the storage tank (1); a middle fixed base (201) is fixedly connected to the bottom of the protective shell (2); a motor base (202) is provided inside the middle fixed base (201); a directional marker (601) is provided inside the directional column (6); a buoyancy ball (602) is fixedly connected to the bottom of the directional marker (601); a contact sensing device (7) is fixedly connected to one end on the right side of the directional column (6); a sensor housing (701) is provided inside the contact sensing device (7); an upper sensor (702) is fixedly connected to the top of the sensor housing (701); a lower sensor (703) is fixedly connected to the bottom of the sensor housing (701); and a sensing mark (704) is provided in the middle of the sensor housing (701).
2. The automatic dye vat feeding device according to claim 1, characterized in that: A tank cover (501) is provided above the top of the dye tank (5), a hole is provided at the lower right side of the dye tank (5), and a feed pipe (502) is fixedly connected to the outside of the hole.
3. The automatic feeding device for dye vats according to claim 2, characterized in that: A material delivery port (503) is provided at the other end of the material delivery pipe (502), and a valve (504) is provided above the middle portion of the material delivery pipe (502).
4. The automatic feeding device for dye vats according to claim 1, characterized in that: A groove is provided inside the motor base (202), and a driving motor (204) is fixedly connected in the groove. The output end of the driving motor (204) passes through the storage tank (1) and is fixedly connected inwardly to a stirring blade (203).
5. The automatic feeding device for dye vats according to claim 1, characterized in that: A fixed base (3) is provided below the bottom of the middle fixed base (201), and a support column (301) is fixedly connected to the fixed base (3).
6. The automatic feeding device for dye vats according to claim 1, characterized in that: An output pump (4) is fixedly connected to the lower right side of the storage tank (1), and a signal receiver (401) is fixedly connected to the output pump (4).
7. The automatic feeding device for dye vats according to claim 6, characterized in that: One end of the left side of the output pump (4) is fixedly connected to a discharge port (403), and the other end of the discharge port (403) is fixedly connected to the storage tank (1).
8. The automatic dye vat feeding device according to claim 6, characterized in that: One end of the right side of the output pump (4) is fixedly connected to a connecting pipe (402), and the other end of the connecting pipe (402) is fixedly connected to the dye tank (5).
9. The automatic feeding device for dye vats according to claim 1, characterized in that: A sliding groove is provided on one side of the directional column (6) where it is fixed to the contact sensing device (7), and a directional marker (601) inside the directional column (6) is connected to a sensing marker (704) inside the sensor housing (701).