Transfer chute for smelting furnace
By installing a transfer trough with intermittent moving components and cooling components on the smelting furnace, automatic adjustment and efficient cooling of the mold are achieved, solving the problem that large-scale ingot casting equipment is not suitable for small-batch production, and reducing the intensity of manual operation and safety risks.
Patent Information
- Application Number
- CN202423013906.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-07
- Publication Date
- 2025-10-17
- Estimated Expiration
- 2034-12-07
AI Technical Summary
Existing ingot casting equipment is large and costly, not suitable for small-batch production. Manually operated mold cooling is inefficient and poses safety risks.
A transfer chute including an intermittent moving component and a cooling component is used. The intermittent movement of the mold is achieved by driving the worm and worm gear transmission through a servo motor, and the cooling of the mold is accelerated by the cooling pipe and nozzle.
It reduces manual operation intensity, improves mold cooling efficiency, reduces safety hazards, and is suitable for small batch production.
Smart Images

Figure CN223448910U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to the technical field of material turning groove, especially kind of material turning groove for smelting furnace. BACKGROUND
[0002] The current ingot casting equipment is generally large and high in cost, and is not suitable for small batch production of non-professional ingot casting enterprises. The method currently used by non-professional ingot casting enterprises is to melt metal in a smelting furnace and then pour it into a mold to cool into a metal ingot.
[0003] If small metal ingots are to be cast, a large number of molds need to be prepared and the metal liquid is poured into the molds in sequence. This process requires manual operation, which is labor-intensive and results in insufficient cooling efficiency. Manual operation can also lead to safety accidents. INVENTION CONTENTS
[0004] The technical problem to be solved by the utility model is that a large number of molds pour metal liquid into the molds in sequence, which is labor-intensive and inefficient.
[0005] To solve the above technical problems, the utility model adopts the following technical scheme: a material turning groove for smelting furnace, comprising a workbench, a side plate and a mold, the side plate is fixedly connected to the top of the workbench, the mold is arranged above the workbench and is linearly arranged, further comprising an intermittent moving assembly and a cooling assembly, the intermittent moving assembly is arranged on the workbench, the cooling assembly is arranged on the side plate, the intermittent moving assembly is used for adjusting the position of the mold, and the cooling assembly accelerates the cooling efficiency of the mold.
[0006] Further, the intermittent moving assembly comprises a guide rail, a support plate, a rack, a square plate, a bottom shaft, a worm, a worm wheel and an incomplete gear, wherein:
[0007] The guide rail is fixedly connected to the top of the workbench and is symmetrically distributed, the support plate is slidably arranged on the guide rail, the rack is fixedly connected to the bottom of the support plate, the square plate is fixedly connected to the bottom of the workbench and is symmetrically distributed, the bottom shaft is rotatably connected between the opposite side walls of the square plate, the bottom of the workbench is fixedly installed with a servo motor, the worm is fixedly connected to the output end of the servo motor, the worm wheel is fixedly connected to the bottom shaft, the incomplete gear is fixedly connected to the bottom shaft and is engaged with the rack, and the mold is fixedly installed on the top of the support plate.
[0008] Further, the intermittent moving assembly further comprises a bottom block and a limiting block, wherein:
[0009] The bottom block is fixedly connected at the bottom of the supporting plate and is linearly arranged, the bottom block is symmetrically arranged front and back, the limiting block is fixedly connected on the bottom shaft and is uniformly arranged, and the limiting block is arranged on both sides of the incomplete gear, and the limiting block and the bottom block correspond to each other in up and down directions.
[0010] Further, the workbench is provided with stroke holes, the incomplete gear passes through the stroke holes, the workbench is provided with symmetrically arranged limiting holes, the limiting holes are arranged between the bottom block and the limiting block, the bottom of the bottom block is arranged in an arc shape, and the limiting block is arranged in a semicircular shape.
[0011] Further, the cooling assembly comprises an air pump, a shunt pipe and a spray head, wherein:
[0012] The air pump is fixedly installed on the top of the workbench, the shunt pipe is fixedly connected to the output end of the air pump, the spray head is fixedly connected to the shunt pipe, the spray head is linearly arranged, and one end of the spray head penetrates through the side plate in a horizontal direction and is fixedly connected to the side plate.
[0013] Further, the cooling assembly further comprises a delivery pump, a heat exchanger and a cooling pipe, wherein:
[0014] The delivery pump is fixedly installed on the top of the supporting plate, the heat exchanger is fixedly connected to the top of the supporting plate, the input end of the delivery pump and the inside of the heat exchanger are communicated, and the cooling pipe is fixedly connected between the output end of the delivery pump and the heat exchanger.
[0015] Further, the cooling pipe is arranged around the outer wall of the mold.
[0016] After the above structure is adopted, the beneficial effects of the present application are as follows:
[0017] (1) A plurality of molds are arranged on the top of the supporting plate, and the supporting plate can be stably and intermittently adjusted through the meshing transmission of the incomplete gear and the gear rack and the limiting of the limiting block to the bottom block during the adjustment process, so that the corresponding molds can be poured with molten metal one by one, and the manual operation is reduced.
[0018] (2) The cooling liquid circulates and flows outside the mold through the cooling pipe, the heat exchanger maintains the temperature of the cooling liquid, and the mold is subjected to air blowing treatment through the plurality of air spray heads, so that the cooling efficiency of the mold is improved. BRIEF DESCRIPTION OF DRAWINGS
[0019] The drawings are used to provide a further understanding of the present application, and constitute a part of the specification, together with the embodiments of the present application, to explain the present application, and do not constitute a limitation on the present application.
[0020] Figure 1 An overall structure schematic view of the material transfer chute for the smelting furnace is provided.
[0021] Figure 2 A front view of the material turning groove for the smelting furnace is provided for the utility model;
[0022] Figure 3 A perspective structural schematic view of the material turning groove for the smelting furnace is provided for the utility model;
[0023] Figure 4 A plan view of the material turning groove for the smelting furnace is provided for the utility model;
[0024] Figure 5 Another perspective structural schematic view of the material turning groove for the smelting furnace is provided for the utility model;
[0025] Figure 6 A sectional view of the material turning groove for the smelting furnace is provided for the utility model;
[0026] Figure 7 A sectional view of the material turning groove for the smelting furnace is provided for the utility model.
[0027] In the drawings: 1, workbench, 2, side plate, 3, mold, 4, guide rail, 5, support plate, 6, rack, 7, square plate, 8, bottom shaft, 9, worm, 10, worm gear, 11, incomplete gear, 12, servo motor, 13, bottom block, 14, limit block, 15, stroke hole, 16, limit hole, 17, air pump, 18, shunt pipe, 19, spray head, 20, delivery pump, 21, heat exchanger, 22, cooling pipe. DETAILED DESCRIPTION
[0028] As Figures 1-2 shown, a material turning groove for a smelting furnace, it includes workbench 1, side plate 2 and mold 3, side plate 2 is fixedly connected on the top of workbench 1, mold 3 is located above workbench 1, and it is linearly arranged, still includes intermittent moving assembly and cooling assembly, intermittent moving assembly is located on workbench 1, cooling assembly is located on side plate 2.
[0029] The position of mold 3 is adjusted intermittently by intermittent moving assembly, and the cooling efficiency of mold 3 is accelerated by cooling assembly.
[0030] As Figures 1-7As shown, in order to reduce manual operation and improve work efficiency, the intermittent moving assembly includes a guide rail 4, a support plate 5, a rack 6, a square plate 7, a bottom shaft 8, a worm 9, a worm wheel 10, an incomplete gear 11, a bottom block 13 and a limit block 14. The guide rail 4 is fixedly connected to the top of the workbench 1 and is symmetrically distributed. The support plate 5 is slidably set on the guide rail 4, the rack 6 is fixedly connected to the bottom of the support plate 5, the square plate 7 is fixedly connected to the bottom of the workbench 1, and is symmetrically distributed. The bottom shaft 8 is rotatably connected between the opposite side walls of the square plate 7. A servo motor 12 is fixedly installed at the bottom of the workbench 1, the worm 9 is fixedly connected to the output end of the servo motor 12, the worm wheel 10 is fixedly connected to the bottom shaft 8, and the incomplete gear The wheel 11 is fixedly connected to the bottom shaft 8 and meshes with the rack 6. The mold 3 is fixedly installed on the top of the support plate 5. The bottom block 13 is fixedly connected to the bottom of the support plate 5 and is arranged linearly. The bottom block 13 is symmetrically distributed front to back. The limit blocks 14 are fixedly connected to the bottom shaft 8 and are evenly arranged and distributed. They are arranged on both sides of the incomplete gear 11. The limit blocks 14 and the bottom block 13 correspond to each other up and down. A stroke hole 15 is provided on the workbench 1. The top of the incomplete gear 11 passes through the stroke hole 15. The workbench 1 is provided with symmetrically distributed limit holes 16. The limit holes 16 are provided between the bottom block 13 and the limit blocks 14. The bottom of the bottom block 13 is arc-shaped, and the limit blocks 14 are semicircular.
[0031] like Figures 1-7 As shown, in order to improve the cooling effect of the mold 3, the cooling assembly includes an air pump 17, a diverter pipe 18, a nozzle 19, a delivery pump 20, a heat exchanger 21 and a cooling pipe 22. The air pump 17 is fixedly installed on the top of the workbench 1, the diverter pipe 18 is fixedly connected to the output end of the air pump 17, the nozzle 19 is fixedly connected to the diverter pipe 18, the nozzles 19 are arranged linearly, and one end of the nozzle 19 horizontally passes through the side plate 2 and is fixedly connected thereto. The delivery pump 20 is fixedly installed on the top of the support plate 5, the heat exchanger 21 is fixedly connected to the top of the support plate 5, the input end of the delivery pump 20 is communicated with the inside of the heat exchanger 21, the cooling pipe 22 is fixedly connected between the output end of the delivery pump 20 and the heat exchanger 21, and the cooling pipe 22 is arranged around the outer wall of the mold 3.
[0032] In specific use, the whole is placed in a suitable position, the metal liquid is poured into the mold 3 of the initial end, then the servo motor 12 is started, the worm 9 drives the worm wheel 10 to rotate to make the bottom shaft 8 rotate at a constant speed, the meshing transmission of the incomplete gear 11 and the rack 6 can make the supporting plate 5 make intermittent transverse adjustment, the rotation of the limiting block 14 continuously limits the bottom block 13 in the process, which can increase the stability of the supporting plate 5 in the adjustment process, through the position adjustment of the supporting plate 5, the corresponding mold 3 can be poured into the metal liquid one by one, the strength of manual operation is reduced, in the above metal liquid pouring process, the conveying pump 20 and the air pump 17 can be started at the same time, the cooling pipe 22 makes the cooling liquid circulate outside the mold 3, the heat exchanger 21 keeps the temperature of the cooling liquid, the heat exchanger 21 is an existing public technology, which is a mature heat exchange equipment, and the mold 3 is treated by air blowing through a plurality of air jet heads, thereby improving the cooling efficiency of the mold 3.
[0033] Although the embodiments of the present application have been shown and described, it should be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present application, and the scope of the present application is defined by the appended claims and their equivalents. In general, if a person skilled in the art is inspired by it, without departing from the purpose of the present application, similar structure and embodiments can be designed without creative design, which should belong to the protection scope of the present application.
Claims
1. A transfer trough for a smelting furnace, comprising a workbench, side plates, and a mold, wherein the side plates are fixedly connected to the top of the workbench, and the mold is arranged above the workbench in a linear arrangement, characterized in that: It also includes an intermittent moving component and a cooling component. The intermittent moving component is arranged on the workbench, and the cooling component is arranged on the side plate. The intermittent moving component is used to adjust the position of the mold, and the cooling component accelerates the cooling efficiency of the mold.
2. The material transfer trough for a smelting furnace according to claim 1, characterized in that: The intermittent movement assembly includes a guide rail, a support plate, a rack, a square plate, a bottom shaft, a worm, a worm wheel and an incomplete gear, wherein: The guide rail is fixedly connected to the top of the workbench and is symmetrically distributed. The support plate is slidably arranged on the guide rail. The rack is fixedly connected to the bottom of the support plate. The square plate is fixedly connected to the bottom of the workbench and is symmetrically distributed. The bottom shaft is rotatably connected between the opposite side walls of the square plate. A servo motor is fixedly installed at the bottom of the workbench. The worm is fixedly connected to the output end of the servo motor. The worm wheel is fixedly connected to the bottom shaft. The incomplete gear is fixedly connected to the bottom shaft and meshes with the rack. The mold is fixedly installed on the top of the support plate.
3. The material transfer trough for a smelting furnace according to claim 2, characterized in that: The intermittent movement assembly further includes a bottom block and a limit block, wherein: The bottom block is fixedly connected to the bottom of the support plate and is arranged linearly. The bottom blocks are symmetrically distributed front to back. The limit blocks are fixedly connected to the bottom shaft and are evenly arranged. They are arranged on both sides of the incomplete gear. The limit blocks and the bottom blocks correspond to each other up and down.
4. The material transfer trough for a smelting furnace according to claim 3, characterized in that: The workbench is provided with a travel hole, the top of the incomplete gear is arranged through the travel hole, the workbench is provided with symmetrically distributed limit holes, the limit holes are arranged between the bottom block and the limit block, the bottom of the bottom block is arranged in an arc shape, and the limit block is arranged in a semicircular shape.
5. The material transfer trough for a smelting furnace according to claim 4, characterized in that: The cooling assembly includes an air pump, a shunt pipe and a nozzle, wherein: The air pump is fixedly installed on the top of the workbench, the diverter pipe is fixedly connected to the output end of the air pump, the nozzle is fixedly connected to the diverter pipe, the nozzles are linearly arranged, and one end of the nozzle horizontally passes through the side plate and is fixedly connected thereto.
6. The material transfer trough for a smelting furnace according to claim 5, characterized in that: The cooling assembly further includes a delivery pump, a heat exchanger and a cooling pipe, wherein: The delivery pump is fixedly installed on the top of the support plate, the heat exchanger is fixedly connected to the top of the support plate, the input end of the delivery pump is communicated with the inside of the heat exchanger, and the cooling pipe is fixedly connected between the output end of the delivery pump and the heat exchanger.
7. The material transfer trough for a smelting furnace according to claim 6, characterized in that: The cooling pipe is arranged around the outer wall of the mold.