Desulfurization device for carbon product raw materials

By installing baffles and atomizing spray heads in the desulfurization device for carbon product raw materials, the contact between flue gas and lime slurry is enhanced, solving the problem of uneven contact between flue gas and lime slurry, achieving more complete desulfurization treatment, and reducing the risk of environmental pollution.

CN223448915UActive Publication Date: 2025-10-17WUHAN PANSHUI CARBON PROD CO LTD
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Patent Information

Application Number
CN202422493561.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-15
Publication Date
2025-10-17
Estimated Expiration
2034-10-15

AI Technical Summary

Technical Problem

In the prior art, when lime slurry is sprayed for exhaust gas treatment, the flue gas and the lime slurry do not contact evenly, resulting in sulfur dioxide failing to fully participate in the reaction, leading to incomplete desulfurization and posing an environmental pollution risk.

Method used

A desulfurization device for carbon product raw materials was designed. Baffles and atomizing spray nozzles were installed in the flue gas treatment assembly to enhance contact between flue gas and lime slurry. Sulfur dioxide gas was introduced into the reaction chamber for purification using an exhaust fan, and lime slurry was evenly sprayed through the atomizing spray nozzle to increase reaction time and contact area. Furthermore, an airtight component was used to strengthen the connection between the flue gas treatment assembly and the calcination desulfurization reactor.

Benefits of technology

It improves the completeness of flue gas desulfurization, reduces the threat to air quality, and ensures the full reaction and treatment effect of sulfur dioxide.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a carbon product raw material desulfurization device which comprises a base, a calcination desulfurization reaction furnace is arranged at the top of the base, an exhaust pipe is fixedly sleeved on the outer surface of the bottom end of the calcination desulfurization reaction furnace, a flue gas treatment assembly is placed on the right side of the base, and the flue gas treatment assembly comprises a reaction box and a baffle plate. The inner wall of the middle of the side face of the reaction box is fixedly sleeved with a sleeve, the side end of the sleeve is sleeved with the outer surface of the exhaust pipe, the top, away from the side end of the sleeve, of the reaction box is fixedly provided with an air extractor, and the multiple baffle plates are arranged in the reaction box in parallel. A plurality of atomization spray heads are fixedly mounted on the surface, close to the sleeve, of the baffle plate; in the flue gas circulation process, due to the baffle plates which are arranged in the reaction box in parallel and up and down, the flue gas circulates in the baffle plates, and the retention reaction time of the flue gas in the reaction box is prolonged, so that sulfur dioxide fully participates in the reaction, and the desulfurization treatment completeness of the discharged flue gas is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to desulfurization technical field more specifically, the utility model relates to a kind of desulfurization device of carbon product raw material. BACKGROUND

[0002] Carbon product is a kind of non-metallic material mainly composed of carbon element, with good high-temperature resistance, thermal shock resistance, high conductivity and other characteristics, widely used in metallurgy and other fields.Petroleum coke and pitch coke and other materials usually need to be desulfurized before being used as carbon product raw material, to reduce its sulfur content, improve the performance of final product and reduce environmental pollution.

[0003] At present, common high-temperature calcination process is used to remove sulfur from raw materials, which principle is to promote organic sulfur and inorganic sulfur in raw materials to convert into sulfur dioxide (SO) gas release under high temperature environment.Although this process is equipped with tail gas treatment equipment to intercept and dispose of emitted sulfur dioxide, to reduce the impact on the ecology, the specific method is usually to mix limestone slurry with flue gas, to promote it to react with sulfur dioxide to form calcium sulfite, and then further oxidize to form calcium sulfate (i.e., gypsum).However, when dealing with high-concentration flue gas, only relying on the way of spraying lime slurry exposes limitations: uneven contact of flue gas with lime slurry may cause sulfur dioxide not to fully participate in the reaction, so that desulfurization is not complete, and the gas discharged still carries a small amount of sulfide residue, which threatens air quality. SUMMARY

[0004] In order to overcome the above-mentioned defects of the prior art, the utility model provides a desulfurization device for carbon product raw materials to solve the problem that spraying lime slurry for tail gas treatment in the prior art easily leads to uneven contact of flue gas with lime slurry, resulting in sulfur dioxide not fully participating in the reaction, so that desulfurization is not complete.

[0005] To solve the above technical problems, the utility model provides the following technical scheme: a desulfurization device for carbon product raw materials, comprising

[0006] The base is provided with a calcination desulfurization reaction furnace on the top, and an exhaust pipe is fixedly connected to the outer surface of the bottom end of the calcination desulfurization reaction furnace; a flue gas treatment assembly is placed on the right side of the base.

[0007] The flue gas treatment assembly includes a reaction box, a baffle plate, a sleeve pipe is fixedly sleeved with the inner wall of the middle part of the side of the reaction box, the side end of the sleeve pipe is sleeved with the outer surface of the exhaust pipe, the top of the side end of the reaction box away from the sleeve pipe is fixedly installed with an air extractor, the end of the air extractor is fixedly sleeved with the inner wall of the middle part of the side of the reaction box away from the sleeve pipe, the baffle plate is provided with a plurality of baffle plates, the plurality of baffle plates are arranged in parallel in the inside of the reaction box, and a plurality of atomizing spray heads are fixedly installed on the surface of the baffle plate close to the sleeve pipe.

[0008] The air-tight assembly is arranged outside the exhaust pipe.

[0009] The flue gas treatment assembly further includes an impurity cleaning mechanism, a communication pipe, a liquid pump and a liquid tank, the impurity cleaning mechanism is arranged at the bottom of the reaction box, the bottom end of the communication pipe is fixedly installed with the top of the liquid pump, the top end of the communication pipe is fixedly installed with the inner surface of the plurality of baffle plates, and the top of the liquid tank is fixedly installed with the bottom of the liquid pump.

[0010] The impurity cleaning mechanism includes a collecting box, a cleaning box and a pull rod, the top of the collecting box is fixedly installed with the bottom of the middle part of the reaction box, the top end of the cleaning box is bolted with the outer wall of the bottom of the reaction box, the top of the cleaning box is attached to the inner surface of the side end of the collecting box close to the air extractor, the outer surface of the pull rod is slidingly installed with the inner surface of the side end of the collecting box, the end of the pull rod is fixedly installed with a scraper, and the outer surface of the scraper is slidingly installed with the inner surface of the collecting box.

[0011] The air-tight assembly includes a cover shell and a bidirectional screw rod, the outer surface of the cover shell is fixedly installed with the inner surface of the base, the inside of the cover shell is fixedly installed with a motor, the output end of the motor is fixedly sleeved with a conveying belt mechanism, the middle part of the bidirectional screw rod is fixedly sleeved with the inner surface of the top end of the conveying belt mechanism, the outer surfaces of the two ends of the bidirectional screw rod are both threadedly connected with a connecting strip, and the top end of the connecting strip is fixedly installed with a clamp.

[0012] Compared with the prior art, the flue gas treatment assembly has the advantages that:

[0013] In the scheme, before the carbon product raw material is put into the calcination desulfurization reaction furnace for desulfurization treatment, the flue gas treatment assembly is connected with the exhaust pipe through the sleeve pipe, after the calcination desulfurization reaction furnace starts to work, the air extractor is started, the sulfur dioxide gas scattered by the carbon product raw material is sucked into the inside of the reaction box along the exhaust pipe and the sleeve pipe for purification treatment, and is discharged to the outside by the air extractor, in the process, the liquid pump is started to pump the lime slurry in the liquid tank into the baffle through the connecting pipe, and is uniformly sprayed outside through the atomizing spray head, in the process of flue gas circulation, due to the parallel and up-down baffles arranged in the reaction box, the flue gas flows between the baffles, the residence time of the flue gas in the reaction box is increased, and the lime slurry sprayed by the atomizing spray head arranged on the surface of the baffle is fully reacted, so that the sulfur dioxide fully participates in the reaction, the completeness of the desulfurization treatment of the discharged flue gas is increased, and the threat to the air quality is reduced.

[0014] In the scheme, by arranging the air-tight assembly, in the process of connecting the flue gas treatment assembly with the calcination desulfurization reaction furnace through the sleeve pipe, the motor is controlled to be started, the caterpillar belt in the conveying belt mechanism drives the shaft connected with the bidirectional screw rod to rotate, the bidirectional screw rod is rotated, the connecting strip at both ends of the bidirectional screw rod moves transversely along the surface of the bidirectional screw rod, the movement of the connecting strip is manually limited by the worker, the clamps connected with the connecting strip are close to each other and clamped outside the sleeve pipe and the exhaust pipe, so that the sleeve pipe and the exhaust pipe are tightly attached, the firmness and air tightness of the connection are increased, and the practicability is improved. BRIEF DESCRIPTION OF DRAWINGS

[0015] Figure 1 It is a whole structure schematic view of the utility model;

[0016] Figure 2 It is a flue gas treatment assembly structure schematic view of the utility model;

[0017] Figure 3 It is an impurity cleaning mechanism structure schematic view of the utility model;

[0018] Figure 4 It is an air-tight assembly structure schematic view of the utility model.

[0019] [REFERENCE SIGNS]

[0020] 1, base; 2, calcination desulfurization reaction furnace; 3, exhaust pipe; 4, flue gas treatment assembly; 5, sleeve; 6, air extractor; 40, reaction box; 41, baffle; 42, atomizing spray head; 43, impurity cleaning mechanism; 44, communication pipe; 45, liquid pump; 46, liquid tank; 430, collection box; 431, cleaning box; 432, pull rod; 433, scraper; 7, air-tight assembly; 70, cover; 71, motor; 72, conveyor belt mechanism; 73, bidirectional screw; 74, connecting strip; 75, clamp. DETAILED DESCRIPTION

[0021] In order to make the technical problems, technical solutions and advantages of the utility model clearer, specific embodiments will be described in detail below with reference to the drawings.

[0022] As shown in the accompanying Figure 1 to the accompanying Figure 4 The embodiment of the utility model provides a kind of desulfurization device for carbon product raw material, comprising

[0023] Base 1, the top of base 1 is provided with calcination desulfurization reaction furnace 2, the outer surface of the bottom end of calcination desulfurization reaction furnace 2 is fixedly sleeved with exhaust pipe 3, and the right side of base 1 is placed with flue gas treatment assembly 4;

[0024] Flue gas treatment assembly 4 includes reaction box 40 and baffle 41, the inner wall of the side surface middle part of reaction box 40 is fixedly sleeved with sleeve 5, the side end of sleeve 5 is sleeved with the outer surface of exhaust pipe 3, the top of the side end of reaction box 40 away from sleeve 5 is fixedly installed with air extractor 6, and the end of air extractor 6 is fixedly sleeved with the inner wall of the side surface middle part of reaction box 40 away from sleeve 5, baffle 41 is provided with multiple, multiple baffles 41 are arranged in parallel in the inside of reaction box 40, and the surface of baffle 41 close to sleeve 5 is fixedly installed with several atomizing spray heads 42.

[0025] Among them, air-tight assembly 7 is arranged outside exhaust pipe 3.

[0026] Among them, flue gas treatment assembly 4 further includes impurity cleaning mechanism 43, communication pipe 44, liquid pump 45 and liquid tank 46, impurity cleaning mechanism 43 is arranged at the bottom of reaction box 40, the bottom end of communication pipe 44 is fixedly installed with the top of liquid pump 45, the top end of communication pipe 44 is fixedly installed with the inner surface of multiple baffles 41, and the top of liquid tank 46 is fixedly installed with the bottom of liquid pump 45.

[0027] The impurity cleaning mechanism 43 comprises a collecting box 430, a cleaning box 431 and a pull rod 432, the top of the collecting box 430 is fixedly installed at the bottom of the middle part of the reaction box 40, the top end of the cleaning box 431 is bolted to the outer wall of the bottom of the reaction box 40, the top of the cleaning box 431 is attached to the inner surface of the side end of the collecting box 430 close to the air extractor 6, the outer surface of the pull rod 432 is slidingly installed on the inner surface of the side end of the collecting box 430, the end of the pull rod 432 is fixedly installed with a scraper 433, and the outer surface of the scraper 433 is slidingly installed on the inner surface of the collecting box 430.

[0028] By arranging the impurity cleaning mechanism 43, the limestone slurry is mixed with flue gas to promote the reaction with sulfur dioxide to form calcium sulfite, and then further oxidize to form calcium sulfate, i.e., gypsum, and the solid by-product falls into the inside of the collecting box 430, the pull rod 432 can be pulled to drive the scraper 433 to move along the inner surface of the collecting box 430, so that the solid by-product is collected into the inside of the cleaning box 431, and the cleaning box 431 can be quickly collected and cleaned after being disassembled.

[0029] The airtight assembly 7 comprises a cover shell 70 and a bidirectional screw rod 73, the outer surface of the cover shell 70 is fixedly installed on the inner surface of the base 1, the inside of the cover shell 70 is fixedly installed with a motor 71, the output end of the motor 71 is fixedly sleeved with a conveying belt mechanism 72, the middle part of the bidirectional screw rod 73 is fixedly sleeved with the inner surface of the top end of the conveying belt mechanism 72, the outer surfaces of the two ends of the bidirectional screw rod 73 are both threadedly connected with a connecting strip 74, and the top end of the connecting strip 74 is fixedly installed with a clamp 75.

[0030] By arranging the conveying belt mechanism 72, the conveying belt mechanism 72 is composed of two shafts respectively sleeved with the output end of the motor 71 and the middle part of the bidirectional screw rod 73, and an external track, and the conveying belt mechanism 72 is rotated to drive the connected bidirectional screw rod 73 to rotate.

[0031] The working process of the utility model is as follows:

[0032] Before the carbon product raw material is put into the calcination desulfurization reaction furnace 2 for desulfurization treatment, the flue gas treatment assembly 4 is connected with the exhaust pipe 3 through the sleeve pipe 5, after the calcination desulfurization reaction furnace 2 starts to work, the air extractor 6 is started, the sulfur dioxide gas scattered by the carbon product raw material is sucked into the inside of the reaction box 40 along the exhaust pipe 3 and the sleeve pipe 5 for purification treatment, and is discharged to the outside by the air extractor 6 through the inside of the reaction box 40, in the process, the liquid pump 45 is started to pump the lime slurry in the liquid tank 46 into the baffle plate 41 through the connecting pipe 44, and is uniformly sprayed outside through the atomizing spray head 42, in the process of flue gas circulation, due to the parallel and up-down arranged baffle plates 41 in the inside of the reaction box 40, the flue gas circulates between the baffle plates 41, the residence reaction time of the flue gas in the reaction box 40 is increased, and the lime slurry sprayed by the atomizing spray head 42 arranged on the surface of the baffle plate 41 is fully reacted, so that the sulfur dioxide fully participates in the reaction, the completeness of the flue gas desulfurization treatment is increased, and the threat to the air quality is reduced;

[0033] In the process of connecting the flue gas treatment assembly 4 with the calcination desulfurization reaction furnace 2 through the sleeve pipe 5, the control motor 71 is started, the caterpillar belt in the conveying belt mechanism 72 drives the shaft rod connected with the bidirectional screw rod 73 to rotate, the bidirectional screw rod 73 rotates, the connecting strip 74 connected with the bidirectional screw rod 73 moves transversely along the surface of the bidirectional screw rod 73, the staff manually limits the movement, the clamps 75 connected with the connecting strip 74 are close to each other and clamped outside the sleeve pipe 5 and the exhaust pipe 3, so that the sleeve pipe 5 and the exhaust pipe 3 are tightly fitted, the firmness and the air tightness of the connection are increased, and the practicability is improved.

[0034] Finally, it should be pointed out that: first of all, in the description of the present application, it should be pointed out that, unless otherwise specified and limited, the terms "installation", "connection", "connection" should be understood broadly, which can be mechanical connection or electrical connection, or the communication between two elements, or direct connection, "up", "down", "left", "right" and the like are only used to represent the relative positional relationship, when the absolute position of the described object changes, the relative positional relationship may change;

[0035] Secondly: the utility model discloses the embodiment in the drawing, only relate to the structure involved in the embodiment of the present disclosure, other structures can refer to the usual design, under the condition of no conflict, the same embodiment and different embodiments of the utility model can be combined with each other;

[0036] Finally: the preferred embodiments of the utility model are described above, and the utility model is not limited to the preferred embodiments, and any modification, equivalent replacement, improvement, etc. within the spirit and principles of the utility model should be included in the protection scope of the utility model.

Claims

1. A desulfurization device for carbon product raw materials, characterized in that: include A base (1), a calcination desulfurization reactor (2) is provided on the top of the base (1), an exhaust pipe (3) is fixedly sleeved on the outer surface of the bottom end of the calcination desulfurization reactor (2), and a flue gas treatment component (4) is placed on the right side of the base (1); The flue gas treatment component (4) includes a reaction box (40) and a baffle (41). A sleeve (5) is fixedly sleeved on the inner wall in the middle of the side of the reaction box (40). The side end of the sleeve (5) is sleeved on the outer surface of the exhaust pipe (3). An exhaust fan (6) is fixedly installed on the top of the side end of the reaction box (40) away from the sleeve (5). The end of the exhaust fan (6) is fixedly sleeved on the inner wall in the middle of the side of the reaction box (40) away from the sleeve (5). A plurality of baffles (41) are provided. The plurality of baffles (41) are arranged in parallel inside the reaction box (40). A plurality of atomizing spray heads (42) are fixedly installed on the surface of the baffle (41) close to the sleeve (5).

2. The desulfurization device for carbon product raw materials according to claim 1, characterized in that: It also includes an airtight component (7), which is arranged outside the exhaust pipe (3).

3. The desulfurization device for carbon product raw materials according to claim 1, characterized in that: The flue gas treatment assembly (4) further includes an impurity cleaning mechanism (43), a connecting pipe (44), a liquid pump (45), and a liquid tank (46). The impurity cleaning mechanism (43) is arranged at the bottom of the reaction box (40), the bottom end of the connecting pipe (44) is fixedly mounted to the top of the liquid pump (45), the top end of the connecting pipe (44) is fixedly mounted to the inner surfaces of the plurality of baffles (41), and the top of the liquid tank (46) is fixedly mounted to the bottom of the liquid pump (45).

4. The desulfurization device for carbon product raw materials according to claim 3, characterized in that: The impurity cleaning mechanism (43) includes a collecting box (430), a cleaning box (431), and a pull rod (432). The top of the collecting box (430) is fixedly installed on the bottom of the middle part of the reaction box (40), the top of the cleaning box (431) is bolted to the outer wall of the bottom of the reaction box (40), the top of the cleaning box (431) is fitted with the inner surface of the side end of the collecting box (430) close to the vacuum pump (6), the outer surface of the pull rod (432) is slidably installed on the inner surface of the side end of the collecting box (430), and the end of the pull rod (432) is fixedly installed with a scraper (433), and the outer surface of the scraper (433) is slidably installed on the inner surface of the collecting box (430).

5. The desulfurization device for carbon product raw materials according to claim 2, characterized in that: The airtight component (7) includes a cover (70) and a bidirectional screw rod (73). The outer surface of the cover (70) is fixedly mounted on the inner surface of the base (1). A motor (71) is fixedly mounted inside the cover (70). The output end of the motor (71) is fixedly sleeved with a conveyor belt mechanism (72). The middle part of the bidirectional screw rod (73) is fixedly sleeved with the inner surface of the top end of the conveyor belt mechanism (72). The outer surfaces of both ends of the bidirectional screw rod (73) are threadedly connected with connecting strips (74), and the top end of the connecting strip (74) is fixedly mounted with a clamp (75).