Device for automatically detecting thickness of packaging hose

By designing an automated packaging hose thickness detection device and using an ultrasonic detector and a rotating component, automated detection of packaging hoses is achieved, which solves the problems of low efficiency and human factors in the existing technology and achieves efficient and accurate detection results.

CN223449194UActive Publication Date: 2025-10-17WANZAI JUHONG PACKAGING CO LTD
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Patent Information

Application Number
CN202423102283.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-16
Publication Date
2025-10-17
Estimated Expiration
2034-12-16

AI Technical Summary

Technical Problem

The existing packaging hose thickness detection method is inefficient and easily affected by human factors. Semi-automatic detection increases operational complexity and labor intensity, making it difficult to achieve continuity and high efficiency and accuracy.

Method used

An automatic thickness detection device for packaging hoses is designed. An ultrasonic detector is combined with an automated rotation and centering component to achieve automatic loading, detection, and unloading of packaging hoses. The friction wheel drives the hose to rotate for comprehensive detection, ensuring the continuity and accuracy of the detection.

Benefits of technology

It improves detection efficiency and accuracy, reduces the labor intensity of operators, and improves overall production efficiency and product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a packaging hose thickness automatic detection device, and relates to the technical field of packaging hose thickness detection. A packaging hose thickness automatic detection device comprises a base, a fixing frame is fixedly connected to the base, a material taking wheel is rotationally connected to the fixing frame, a gear motor is fixedly connected to the fixing frame, an output shaft of the gear motor is fixedly connected with the material taking wheel, and an ultrasonic detector is fixedly connected to the top end of the fixing frame. A feeding box is fixedly connected to one side of the base, an outlet in the bottom end of the feeding box is attached to the surface of the material taking wheel, and a discharging box is fixedly connected to the other side of the base. When the material taking wheel rotates, the packaging hoses in the feeding box enter the discharging grooves one by one to rotate along with the material taking wheel, when the packaging hoses move to the uppermost portion, the thickness of the packaging hoses is detected through an ultrasonic detector, and after detection is completed, the material taking wheel rotates to continuously drive the packaging hoses to move; and the packaging hose falls into the discharging box.
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Description

TECHNICAL FIELD

[0001] The utility model relates to packaging hose thickness detection technical field especially relates to a packaging hose thickness automatic detection device. BACKGROUND

[0002] In the packaging industry, packaging hose as a common packaging material, is widely used in cosmetics, pharmaceuticals, food and other fields. In order to ensure product quality and safety, the thickness detection of packaging hose is a crucial link.

[0003] However, the existing detection method has some significant shortcomings, one is manual measurement: the traditional method is to rely on the operator to use ruler or other manual tools to measure the packaging hose, this way not only inefficient, but also vulnerable to human factors, leading to the inaccuracy and inconsistency of measurement results. The other is semi-automatic detection: although some detection equipment has introduced automation elements, such as using optical or ultrasonic sensors to measure, but these devices still need to manually move the packaging hose to be detected to the specified position, which not only increases the complexity and labor intensity of operation, but also limits the continuity and efficiency of detection. Whether it is manual measurement or semi-automatic detection, the operator needs to frequently pick up and place the packaging hose, which not only consumes time and effort, but also easily causes operation fatigue and increases the probability of error.

[0004] In order to solve the above problems, we propose a packaging hose thickness automatic detection device. The automatic detection device can automatically complete the feeding, detection and discharging operation of the packaging hose, and can realize continuous detection without manual intervention, which can greatly improve the detection efficiency and accuracy, and also reduce the labor intensity of the operator, improve the overall production efficiency and product quality. CONTENT OF THE UTILITY MODEL

[0005] In order to overcome the shortcomings of manual feeding and discharging operation if ruler measurement and instrument measurement, the utility model provides a kind of packaging hose thickness automatic detection device. The automatic detection device can automatically complete the feeding, detection and discharging operation of the packaging hose, and can realize continuous detection without manual intervention, which can greatly improve the detection efficiency and accuracy, and also reduce the labor intensity of the operator, improve the overall production efficiency and product quality.

[0006] The utility model provides a kind of packaging hose thickness automatic detection device, including base, fixedly connected with fixed frame on base, rotationally connected with material taking wheel on fixed frame, fixedly connected with speed reducer motor on fixed frame, the output shaft of speed reducer motor is fixedly connected with material taking wheel, ultrasonic detector is fixedly connected with the top of fixed frame, one side of base is fixedly connected with feeding box, and the surface of material taking wheel is attached with the outlet at the bottom end of feeding box, the other side of base is fixedly connected with discharging box, and rotating assembly for controlling packaging hose rotation is equipped on fixed frame to carry out comprehensive detection, and centering assembly for controlling packaging hose to place centrally is equipped on material taking wheel.

[0007] Further illustrate that the material taking wheel is provided with circumferentially equidistantly distributed material placing grooves.

[0008] Further illustrate that rotating assembly includes mounting frame, mounting frame is fixedly connected on fixed frame, motor is fixedly connected on mounting frame, output shaft of motor is fixedly connected with rotating shaft, rotating shaft is rotationally connected with fixed frame, and friction wheel is fixedly connected on rotating shaft.

[0009] Further illustrate that the friction wheel is of rubber material for driving packaging hose to rotate.

[0010] Further illustrate that centering assembly includes two longitudinally symmetrical sliding frames, two longitudinally symmetrical sliding frames are slidingly connected in material taking wheel, circumferentially equidistantly distributed limiting plates are fixedly connected on sliding frame, limiting plate is located in material placing groove, and two-way screw rod is rotationally connected in material taking wheel, and sliding frame is connected with two-way screw rod through thread.

[0011] Further illustrate that handle is fixedly connected on two-way screw rod.

[0012] The utility model has the advantages that when material taking wheel rotates, packaging hose in feeding box can enter material placing groove one by one and rotate with material taking wheel, packaging hose in material placing groove is limited by limiting plate, to ensure that packaging hose is located in the middle of material placing groove, so as to be detected by ultrasonic detector, when packaging hose moves to the uppermost, the thickness of packaging hose is detected by ultrasonic detector, when detecting, friction wheel rotates to drive packaging hose to rotate by friction, so as to be comprehensively detected by ultrasonic detector, after detection, material taking wheel rotates to drive packaging hose to move, so that packaging hose falls into discharging box, and continuous operation of feeding, detecting and discharging can be realized by continuous rotation of material taking wheel, without manual intervention, not only can greatly improve detection efficiency and accuracy, but also can reduce the labor intensity of operator, improve overall production efficiency and product quality. BRIEF DESCRIPTION OF DRAWINGS

[0013] Figure 1 It is the three-dimensional structure schematic diagram of the utility model.

[0014] Figure 2 It is the three-dimensional structure schematic view of base, fixing frame and material taking wheel etc.

[0015] Figure 3 It is the three-dimensional structure schematic view of material taking wheel, speed reducer and feeding box etc.

[0016] Figure 4 It is the three-dimensional structure schematic view of motor, friction wheel and rotating shaft etc.

[0017] Figure 5 It is the three-dimensional structure schematic view of sliding frame, limiting plate and bidirectional screw etc.

[0018] Markings in the drawing: 1: base, 2: fixing frame, 3: material taking wheel, 4: speed reducer, 5: ultrasonic detector, 6: feeding box, 7: discharging box, 8: mounting frame, 9: motor, 10: friction wheel, 11: rotating shaft, 12: sliding frame, 13: limiting plate, 14: bidirectional screw. DETAILED DESCRIPTION

[0019] The utility model will be described more fully below with reference to the drawings, in the drawings, the currently preferred embodiment of the utility model is shown. However, the utility model can be implemented in many different forms, and should not be interpreted as being limited to the embodiments set forth herein; rather, these embodiments are provided for thoroughness and completeness, and these embodiments fully convey the scope of the utility model to the skilled person.

[0020] Example 1: a kind of packaging hose thickness automatic detection device, as shown in Figures 1-5 It is the three-dimensional structure schematic view of base, fixing frame and material taking wheel etc. shown in the drawing, including base 1, fixing frame 2, material taking wheel 3, speed reducer 4, ultrasonic detector 5, feeding box 6, discharging box 7, rotating assembly and centering assembly, the middle part of base 1 is fixedly connected with fixing frame 2, the middle part of fixing frame 2 is rotatably connected with material taking wheel 3, material taking wheel 3 is opened with circumferentially equidistant distribution's discharging recess, the middle part of fixing frame 2 front side is fixedly connected with speed reducer 4, the output shaft of speed reducer 4 is fixedly connected with material taking wheel 3, the upper side of fixing frame 2 is fixedly connected with ultrasonic detector 5, the right part of base 1 is fixedly connected with feeding box 6, the lower side outlet of feeding box 6 is attached with the surface of material taking wheel 3, the left side of base 1 is fixedly connected with discharging box 7, rotating assembly for controlling the rotating of packaging hose and carrying out comprehensive detection is equipped on fixing frame 2, centering assembly for controlling the centering placement of packaging hose is equipped on material taking wheel 3.

[0021] In use of the device, the worker puts the packaging hose into the feeding box 6, and then controls the operation of the speed reducer 4, the output shaft of the speed reducer 4 rotates to drive the material taking wheel 3 to rotate, when the material taking wheel 3 rotates, the packaging hose in the feeding box 6 will enter the material taking groove one by one, and then be driven by the material taking wheel 3 to rotate, the worker can control the centering assembly to adjust by the length of the packaging hose, to ensure that the packaging hose is located at the middle position of the material taking groove, so as to be detected by the ultrasonic detector 5, when the packaging hose moves to the uppermost position, the thickness of the packaging hose is detected by the ultrasonic detector 5, during the detection, the rotating assembly can drive the packaging hose to rotate, so that the ultrasonic detector 5 can comprehensively detect the thickness of the packaging hose for a whole circle, after the detection is completed, the material taking wheel 3 continues to drive the packaging hose to move, when the packaging hose moves to the lower left, the packaging hose can fall into the discharging box 7, the material taking wheel 3 continuously rotates to realize the feeding, detection and discharging operations, and can realize continuous detection without manual intervention, which can greatly improve the detection efficiency and accuracy, and reduce the labor intensity of the operator, and improve the overall production efficiency and product quality.

[0022] Example 2: on the basis of example 1, as shown in Figure 1 and Figure 4 The rotating assembly comprises a mounting frame 8, a motor 9, a friction wheel 10 and a rotating shaft 11, the mounting frame 8 is fixedly connected to the front side of the fixed frame 2, the motor 9 is fixedly connected to the mounting frame 8, the output shaft of the motor 9 is fixedly connected to the rotating shaft 11, the rotating shaft 11 is rotatably connected to the fixed frame 2, and the friction wheel 10 is fixedly connected to the rear side of the rotating shaft 11, the friction wheel 10 is made of rubber and used to drive the packaging hose to rotate.

[0023] In use of the device, the worker starts the motor 9, the output shaft of the motor 9 rotates to drive the rotating shaft 11 to rotate, the rotating shaft 11 rotates to drive the friction wheel 10 to rotate, when the packaging hose moves to the uppermost position, the packaging hose will contact with the friction wheel 10, the friction wheel 10 rotates to drive the packaging hose to rotate through friction, so that the ultrasonic detector 5 can comprehensively detect the thickness of the packaging hose for a whole circle, when the device is used, the worker closes the motor 9.

[0024] As shown in Figure 1 and Figure 5 The centering assembly comprises a sliding frame 12, a limiting plate 13 and a bidirectional screw rod 14, the sliding frame 12 is slidably connected to the front and rear parts of the material taking wheel 3, the limiting plate 13 is fixedly connected to the sliding frame 12 and is circumferentially and equidistantly distributed, the limiting plate 13 is located in the material taking groove, the bidirectional screw rod 14 is rotatably connected to the left part of the material taking wheel 3, the sliding frame 12 is connected with the bidirectional screw rod 14 through threads, and the bidirectional screw rod 14 is fixedly connected with a handle at the front part.

[0025] In use of the device, after the packaging hose enters the discharging groove, the packaging hose is positioned by the limiting plates 13 on the front and back sides, so as to ensure that the packaging hose is located at the middle position of the discharging groove, so as to be detected by the ultrasonic detector 5, and the staff can also rotate the bidirectional screw rod 14 to control the sliding frame 12 to slide inward or outward, thereby driving the limiting plates 13 to move forward and backward to adjust the position, so as to adapt to packaging hoses of different lengths.

[0026] While the application has been described with reference to example embodiments, it will be understood by those skilled in the art that various changes can be made and equivalents can be substituted for elements thereof without departing from the scope of the application. In addition, many modifications can be made to adapt to a particular situation and the claims should not be construed as limited to the precise embodiments disclosed.

Claims

1. An automatic detection device for the thickness of a packaging hose, characterized by: The invention comprises a base (1), a fixed frame (2) fixedly connected to the base (1), a material taking wheel (3) rotatably connected to the fixed frame (2), a reduction motor (4) fixedly connected to the fixed frame (2), an output shaft of the reduction motor (4) fixedly connected to the material taking wheel (3), an ultrasonic detector (5) fixedly connected to the top of the fixed frame (2), a feeding box (6) fixedly connected to one side of the base (1), a bottom outlet of the feeding box (6) abutting against the surface of the material taking wheel (3), a discharge box (7) fixedly connected to the other side of the base (1), a rotating assembly for controlling the rotation of the packaging hose for comprehensive detection is provided on the fixed frame (2), and a centering assembly for controlling the centering of the packaging hose is provided on the material taking wheel (3).

2. The automatic thickness detection device for a packaging hose according to claim 1, characterized in that: The material taking wheel (3) is provided with material discharging grooves which are distributed at equal distances around the circumference.

3. The automatic thickness detection device for a packaging hose according to claim 2, characterized in that: The rotating assembly includes a mounting frame (8), the mounting frame (8) is fixedly connected to the fixing frame (2), a motor (9) is fixedly connected to the mounting frame (8), a rotating shaft (11) is fixedly connected to the output shaft of the motor (9), the rotating shaft (11) is rotatably connected to the fixing frame (2), and a friction wheel (10) is fixedly connected to the rotating shaft (11).

4. The automatic thickness detection device for a packaging hose according to claim 3, characterized in that: The friction wheel (10) is made of rubber and is used to drive the packaging hose to rotate.

5. The automatic thickness detection device for a packaging hose according to claim 4, characterized in that: The centering component includes two longitudinally symmetrical sliding frames (12), the two longitudinally symmetrical sliding frames (12) are slidably connected to the material taking wheel (3), the sliding frames (12) are fixedly connected with circumferentially equidistantly distributed limiting plates (13), the limiting plates (13) are located in the material discharging groove, and a bidirectional screw rod (14) is rotatably connected to the material taking wheel (3), and the sliding frames (12) and the bidirectional screw rod (14) are connected by threads.

6. The automatic thickness detection device for a packaging hose according to claim 5, characterized in that: A rotating handle is fixedly connected to the bidirectional screw rod (14).