Lead arranging machine
By designing a wire sorting machine, a combination of a feeding chute, a conveying chute, and a collection trough, along with an electric push rod and a detection device, automated wire sorting is achieved, solving the problem of low efficiency in manual sorting and improving production efficiency and product quality.
Patent Information
- Application Number
- CN202422823002.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-19
- Publication Date
- 2025-10-17
- Estimated Expiration
- 2034-11-19
AI Technical Summary
In existing technologies, lead wire finishing mainly relies on manual operation, resulting in low finishing efficiency and affecting production efficiency.
Design a lead wire sorting machine, comprising a conveying system consisting of a feeding chute, multiple conveying chutes, and a collection trough. Combined with a potential resistance smoothness tester, push rods, and electric push rods, it realizes automated sorting and inspection of workpieces. Lead cutting and bending are achieved through cutters and pressure blocks, lead flipping is performed by push rods, and sliding sleeves and waste discharge ports ensure the cleanliness of the equipment.
It achieves fully automated lead wire sorting, improves production efficiency and product quality, ensures the accuracy and stability of equipment operation, and reduces the impact of waste on the equipment.
Smart Images
Figure CN223452314U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of lead arrangement, specifically is a lead arrangement machine. BACKGROUND
[0002] In modern electronic manufacturing industry, the types and quantities of electronic components are increasing. A large number of integrated circuits, chips, resistors, capacitors and other components directly affect the efficiency and quality of subsequent installation, welding and other processes in the production process. If the lead position is not correct, it may cause the component to be unable to be inserted into the circuit board correctly, or the problems such as virtual welding and short circuit may occur in the welding process, which seriously affects the performance and reliability of electronic products.
[0003] Based on the above, the present inventor found that there are the following problems: at present, the leads are mostly arranged manually by the staff during arrangement, which leads to low arrangement efficiency and affects production efficiency.
[0004] Therefore, in view of the above, the existing structure and defects are improved, and a lead arrangement machine is provided to achieve the purpose of having more practical value. CONTENT OF THE UTILITY MODEL
[0005] The utility model aims at providing a lead arrangement machine to solve the problem that the leads are mostly arranged manually by the staff during arrangement, which leads to low arrangement efficiency and affects production efficiency as mentioned in the background.
[0006] In view of the above problems, the technical scheme provided by the utility model is:
[0007] The utility model provides a lead arrangement machine, including workbench, work piece and potential resistance smoothness tester, the top one side of workbench is equipped with the feeding slide, one end of feeding slide is fixedly connected with first conveying slide, one end of first conveying slide is connected with second conveying slide, one end of second conveying slide is connected with third conveying slide, one end of third conveying slide is connected with fourth conveying slide, one end of fourth conveying slide is equipped with the collecting groove, the top one side of second conveying slide is equipped with the cutting foot mechanism, the top of fourth conveying slide is equipped with the pressure material mechanism, one side of fourth conveying slide is equipped with the pushing foot mechanism, the top one side of first conveying slide is equipped with the first socket, the inboard slide of first socket is connected with first push rod, the top of workbench is installed first electric push rod, the output of first electric push rod is connected with one end of first push rod, the top of workbench is installed first electric screw rod translation mechanism, the top one side of second conveying slide is equipped with the second socket, the inboard slide of second socket is connected with second push rod, the output of first electric screw rod translation mechanism is connected with one end of second push rod, one side of second conveying slide is equipped with the insertion slot, the inboard slide of insertion slot is connected with the insertion block, the top of workbench is installed second electric push rod, the output of second electric push rod is fixedly connected with one side of insertion block, the top one side of third conveying slide is equipped with the third socket, the inboard slide of third socket is connected with third push rod, the top of workbench is installed third electric push rod, the output of third electric push rod is connected with one end of third push rod, the top one side of fourth conveying slide is equipped with the fourth socket, the inboard slide of fourth socket is connected with fourth push rod, the top of workbench is installed second electric screw rod translation mechanism, the moving end of second electric screw rod translation mechanism is connected with one end of fourth push rod, the top of workbench is installed third electric screw rod translation mechanism, the moving end of third electric screw rod translation mechanism is installed connecting rod, one end of connecting rod is fixedly connected with one side of collecting groove.
[0008] Further, the cutting foot mechanism includes a first fixed frame, the bottom end of the first fixed frame is fixedly connected with the top end of the workbench, the top end of the first fixed frame is installed with a fourth electric push rod, the output end of the fourth electric push rod is installed with a pressing block, both ends of one side of the pressing block are installed with cutting knives, the top end of the second conveying slide is provided with a flow guide groove matched with the position of the cutting knives.
[0009] The beneficial effects of the above further scheme are that the fourth electric push rod, the pressing block and the cutting knives are provided to realize the cutting of the leads on both sides of the workpiece, and the flow guide groove matched with the position of the cutting knives is provided at the top end of the second conveying slide to realize the flow guide of the waste leads after cutting.
[0010] Further, the pressing mechanism comprises a second fixing frame, the bottom end of the second fixing frame is fixedly connected with the top end of the workbench, and the top end of the second fixing frame is provided with a fifth electric push rod.
[0011] The beneficial effect of the above further scheme is that the fifth electric push rod is installed at the top end of the second fixing frame, thereby realizing workpiece pressing and facilitating the bending of the pins in the middle of the workpiece.
[0012] Further, the top end of the fourth conveying slide is provided with a groove matched with the position of the pressing mechanism, the inside bottom end of the groove is provided with a spring, and the top end of the spring is provided with a supporting plate.
[0013] The beneficial effect of the above further scheme is that when the fifth electric push rod presses the workpiece, the workpiece enters the groove through the supporting plate, so that the pins in the middle are bent.
[0014] Further, the pushing mechanism comprises a sixth electric push rod, the bottom end of the sixth electric push rod is fixedly connected with the top end of the workbench, and the output end of the sixth electric push rod is provided with a pushing rod.
[0015] The beneficial effect of the above further scheme is that the pushing rod can arrange the pins and other parts of the workpiece, so as to realize the folding of the pins of the workpiece and improve the efficiency and quality of the arrangement.
[0016] Further, the bottom end of the collecting groove is provided with a sliding sleeve on both sides, the inside of the sliding sleeve is slidably connected with a sliding rail, and the bottom end of the sliding rail is fixedly connected with the top end of the workbench.
[0017] The beneficial effect of the above further scheme is that the inside of the sliding sleeve is slidably connected with the sliding rail, thereby improving the movement stability of the collecting groove.
[0018] Further, the top end of the workbench is provided with a first waste discharge opening matched with the position of the plug, and the top end of the workbench is provided with a second waste discharge opening matched with the position of the flow guide groove.
[0019] The beneficial effect of the above further scheme is that the first waste discharge opening and the second waste discharge opening are arranged, so that the plug and the flow guide groove can timely discharge waste, keep the workbench clean, and reduce the influence of waste on the operation of the equipment.
[0020] Further, the potential resistance smoothness tester is located on the side of the second conveying slide close to the first conveying slide, and the bottom end of the potential resistance smoothness tester is fixedly connected with the top end of the workbench.
[0021] Compared with the prior art, the lead arrangement machine has the advantages that the conveying system composed of the feeding chute, the plurality of conveying chutes and the collecting groove can orderly guide the workpieces to perform an arrangement process, the potential resistance smoothness tester can detect the workpieces during the arrangement process, the product quality is ensured, the cooperation of the plurality of push rods and the electric push rod can accurately push the workpieces to move between different conveying chutes, automatic arrangement is realized, the electric lead screw translation mechanism can realize accurate linear motion control, the operation precision of the equipment is improved, the collecting groove can conveniently collect the arranged workpieces, the fourth electric push rod, the pressing block and the cutter are arranged to realize the pin cutting function of the two sides of the workpiece, the guide groove matched with the position of the cutter is arranged at the top of the second conveying chute to realize the guide of the cut-off waste pins, the fifth electric push rod is installed at the top of the second fixing frame to realize the pressing of the workpiece, the pins in the middle of the workpiece are conveniently bent, the fifth electric push rod presses the workpiece, the workpiece enters the groove through the support plate, and the pins in the middle are bent, the push pin rod is installed at the output end of the sixth electric push rod to realize the arrangement of the pins and other parts of the workpiece, the pins of the workpiece are folded, the arrangement efficiency and quality are improved, the slide rail is slidly connected to the inner side of the sliding sleeve to improve the movement stability of the collecting groove, the insertion block and the guide groove can timely discharge waste materials through the arrangement of the first waste discharge port and the second waste discharge port, the workbench is kept clean, the influence of the waste materials on the operation of the equipment is reduced, the lead arrangement machine can effectively realize full-automatic lead arrangement, the production efficiency is improved, and the lead arrangement machine has high practical value. BRIEF DESCRIPTION OF DRAWINGS
[0022] Figure 1 Fig. 1 is a schematic diagram of a three-dimensional structure according to an embodiment of the present application;
[0023] Figure 2 Fig. 2 is a schematic diagram of another three-dimensional structure according to an embodiment of the present application;
[0024] Figure 3 Fig. 3 is a schematic diagram of a disassembled three-dimensional structure according to an embodiment of the present application;
[0025] Figure 4 Fig. 4 is a structure amplification schematic diagram of a middle A structure according to an embodiment of the present application; Figure 1 Fig. 5 is a structure amplification schematic diagram of a middle B structure according to an embodiment of the present application;
[0026] Figure 5 Fig. 6 is a structure amplification schematic diagram of a middle C structure according to an embodiment of the present application; Figure 2 Fig. 7 is a structure amplification schematic diagram of a middle D structure according to an embodiment of the present application;
[0027] Figure 6 Fig. 8 is a structure amplification schematic diagram of a middle E structure according to an embodiment of the present application; Figure 3 Fig. 9 is a structure amplification schematic diagram of a middle F structure according to an embodiment of the present application;
[0028] Figure 7 The utility model discloses a disassembled three -dimensional structure schematic diagram no.
[0029] In the drawing: 100, workbench, 101, feeding slide, 102, first conveying slide, 10201, first socket, 103, second conveying slide, 10301, second socket, 10302, slot, 10303, insert block, 10304, flow guide groove, 104, third conveying slide, 10401, third socket, 105, fourth conveying slide, 10501, fourth socket, 10502, recess, 10503, spring, 10504, support plate, 106, collection groove, 107, first electric push rod, 108, first push rod, 109, first electric screw translation mechanism, 110, second push rod, 111, second electric push rod, 112, third electric push rod, 113, third push rod, 114, potential resistance smoothness tester, 115, cutting foot mechanism, 11501, first fixed frame, 11502, fourth electric push rod, 11503, pressing block, 11504, cutter, 116, pressing mechanism, 11601, second fixed frame, 11602, fifth electric push rod, 117, push foot mechanism, 11701, sixth electric push rod, 11702, push foot rod, 118, workpiece, 119, second electric screw translation mechanism, 120, fourth push rod, 121, sliding sleeve, 122, slide rail, 123, third electric screw translation mechanism, 124, connecting rod. DETAILED DESCRIPTION
[0030] The technical scheme in the embodiments of the utility model will be described clearly and completely below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all the other embodiments obtained by the ordinary skilled in the art without creative work belong to the range of protection of the utility model.
[0031] Please refer to Figures 1-7The utility model provides a kind of technical scheme: a lead arrangement machine, including workbench 100, workpiece 118 and potential resistance smoothness tester 114, the top end side of workbench 100 is equipped with feeding chute 101, one end of feeding chute 101 is fixedly connected with first conveying chute 102, one end of first conveying chute 102 is connected with second conveying chute 103, one end of second conveying chute 103 is connected with third conveying chute 104, one end of third conveying chute 104 is connected with fourth conveying chute 105, one end of fourth conveying chute 105 is equipped with collecting groove 106, the top end side of second conveying chute 103 is equipped with cutting foot mechanism 115, the top end of fourth conveying chute 105 is equipped with pressure material mechanism 116, one side of fourth conveying chute 105 is equipped with push foot mechanism 117, the top end side of first conveying chute 102 is equipped with first socket 10201, first socket 10201 is slidably connected with first push rod 108, the top end of workbench 100 is equipped with first electric push rod 107, the output end of first electric push rod 107 is connected with one end of first push rod 108, the top end of workbench 100 is equipped with first electric lead screw translation mechanism 109, the top end side of second conveying chute 103 is equipped with second socket 10301, second socket 10301 is slidably connected with second push rod 110, the output end of first electric lead screw translation mechanism 109 is connected with one end of second push rod 110, one side of second conveying chute 103 is equipped with slot 10302, slot 10302 is slidably connected with plug 10303, the top end of workbench 100 is equipped with second electric push rod 111, the output end of second electric push rod 111 is fixedly connected with one side of plug 10303, the top end side of third conveying chute 104 is equipped with third socket 10401, third socket 10401 is slidably connected with third push rod 113, the top end of workbench 100 is equipped with third electric push rod 112, the output end of third electric push rod 112 is connected with one end of third push rod 113, the top end side of fourth conveying chute 105 is equipped with fourth socket 10501, fourth socket 10501 is slidably connected with fourth push rod 120, the top end of workbench 100 is equipped with second electric lead screw translation mechanism 119, the moving end of second electric lead screw translation mechanism 119 is connected with one end of fourth push rod 120, the top end of workbench 100 is equipped with third electric lead screw translation mechanism 123, the moving end of third electric lead screw translation mechanism 123 is equipped with connecting rod 124, one end of connecting rod 124 is fixedly connected with one side of collecting groove 106, the conveying system formed by feeding chute 101, multiple conveying chutes and collecting groove 106 can orderly guide workpiece 118 to carry out arrangement process, the cooperation of each push rod and electric push rod can accurately push workpiece 118 to move between different conveying chutes, realizes automatic arrangement, electric lead screw translation mechanism can realize accurate linear motion control, improves the operation precision of equipment,The collecting groove 106 can conveniently collect the workpiece 118 arranged in order.
[0032] With reference to the drawings of the embodiments of the present application, the technical solutions in the embodiments of the present application will be clearly and completely described. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.
[0033] Please refer to Figures 1-7 The cutting leg mechanism 115 comprises a first fixed frame 11501, the bottom end of the first fixed frame 11501 is fixedly connected with the top end of the workbench 100, the top end of the first fixed frame 11501 is provided with a fourth electric push rod 11502, the output end of the fourth electric push rod 11502 is provided with a pressing block 11503, both ends of one side of the pressing block 11503 are provided with cutting knives 11504, the top end of the second conveying slide 103 is provided with a flow guide groove 10304 matched with the position of the cutting knife 11504, the pressing mechanism 116 comprises a second fixed frame 11601, the bottom end of the second fixed frame 11601 is fixedly connected with the top end of the workbench 100, the top end of the second fixed frame 11601 is provided with a fifth electric push rod 11602, the top end of the fourth conveying slide 105 is provided with a groove 10502 matched with the position of the pressing mechanism 116, the inner bottom end of the groove 10502 is provided with a spring 10503, the top end of the spring 10503 is provided with a supporting plate 10504, through the setting of the fourth electric push rod 11502, the pressing block 11503 and the cutting knife 11504, the function of cutting off the legs on both sides of the workpiece 118 is realized, through the top end of the second conveying slide 103 being provided with the flow guide groove 10304 matched with the position of the cutting knife 11504, the flow guide of the waste legs after cutting off is realized, through the top end of the second fixed frame 11601 being provided with the fifth electric push rod 11602, the workpiece 118 is pressed, so that the legs in the middle part of the workpiece 118 are bent, through the cooperation of the groove 10502, the spring 10503 and the supporting plate 10504, when the fifth electric push rod 11602 presses the workpiece 118, the workpiece 118 will enter the groove 10502 through the supporting plate 10504, so that the legs in the middle part are bent.
[0034] With reference to the drawings of the embodiments of the present application, the technical solutions in the embodiments of the present application will be clearly and completely described. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.
[0035] Please refer to Figures 1-7 The pushing foot mechanism 117 comprises a sixth electric push rod 11701, the bottom end of the sixth electric push rod 11701 is fixedly connected with the top end of the workbench 100, the output end of the sixth electric push rod 11701 is provided with a pushing foot rod 11702, the bottom end of the collecting groove 106 is provided with a sliding sleeve 121 on both sides, the inner side of the sliding sleeve 121 is slidably connected with a sliding rail 122, the bottom end of the sliding rail 122 is fixedly connected with the top end of the workbench 100, the top end of the workbench 100 is provided with a first waste discharge port which is matched with the position of the plug block 10303, the top end of the workbench 100 is provided with a second waste discharge port which is matched with the position of the flow guide groove 10304, the potential resistance smoothness tester 114 is located on the side of the second conveying slide 103 close to the first conveying slide 102, the bottom end of the potential resistance smoothness tester 114 is fixedly connected with the top end of the workbench 100, the pushing foot rod 11702 is installed at the output end of the sixth electric push rod 11701, so that the pushing foot rod 11702 can arrange the pin and other parts of the workpiece 118, thereby realizing the folding of the pin of the workpiece 118 and improving the efficiency and quality of the arrangement, the sliding rail 122 is slidably connected with the inner side of the sliding sleeve 121, thereby improving the moving stability of the collecting groove 106, the setting of the first waste discharge port and the second waste discharge port enables the plug block and the flow guide groove to timely discharge waste, keeps the workbench clean, reduces the influence of waste on the operation of the equipment, and the setting of the potential resistance smoothness tester 114 can detect the workpiece 118 during the arrangement process, thereby ensuring the product quality.
[0036] Specifically, the working principle of the lead arrangement machine is as follows: when in use, the three-pin workpiece 118 is placed at the feeding chute 101, and the workpiece 118 is orderly guided to the arrangement process through the conveying system composed of the feeding chute 101, the plurality of conveying chutes and the collecting groove 106; the potential resistance smoothness tester 114 can detect the workpiece 118 during the arrangement process to ensure product quality; the cooperation of the various push rods and the electric push rod can accurately push the workpiece 118 to move between different conveying chutes, realize automatic arrangement, the electric screw rod translation mechanism can realize accurate linear motion control, improve the operation precision of the equipment, the collecting groove 106 can conveniently collect the arranged workpiece 118, the fourth electric push rod 11502, the pressing block 11503 and the cutter 11504 are arranged to realize the cutting function of the leads on both sides of the workpiece 118, the top of the second conveying chute 103 is provided with a flow guide groove 10304 matched with the position of the cutter 11504 to realize the flow guide of the cut-off waste leads, the fifth electric push rod 11602 is installed at the top of the second fixing frame 11601 to realize the downward pressing of the workpiece 118, facilitate the folding of the leads in the middle of the workpiece 118, the cooperation of the groove 10502, the spring 10503 and the supporting plate 10504 realizes that when the fifth electric push rod 11602 presses the workpiece 118 downward, the workpiece 118 enters the groove 10502 through the supporting plate 10504, so that the leads in the middle are folded, the push rod 11702 is installed at the output end of the sixth electric push rod 11701 to realize that the push rod 11702 can arrange the leads and other parts of the workpiece 118, so as to realize the folding of the leads of the workpiece 118 and improve the arrangement efficiency and quality, the slide rail 122 is slidably connected to the inner side of the sliding sleeve 121 to improve the movement stability of the collecting groove 106, the first waste outlet and the second waste outlet are arranged to make the plug and the flow guide groove can timely discharge waste, keep the workbench clean, reduce the influence of waste on the operation of the equipment, the lead arrangement machine can effectively realize full-automatic lead arrangement, improve production efficiency and has high practical value.
Claims
1. A wire finishing machine, characterized in that: The invention comprises a workbench (100), a workpiece (118) and a potential resistance smoothness tester (114), wherein a feeding slide (101) is installed on one side of the top of the workbench (100), one end of the feeding slide (101) is fixedly connected to a first conveying slide (102), one end of the first conveying slide (102) is connected to a second conveying slide (103), one end of the second conveying slide (103) is connected to a third conveying slide (104), one end of the third conveying slide (104) is connected to a fourth conveying slide (105), one end of the fourth conveying slide (105) is provided with a collecting trough (106), and one side of the top of the second conveying slide (103) is provided with a foot cutting mechanism (115). ), a material pressing mechanism (116) is provided at the top of the fourth conveying slide (105), a foot pushing mechanism (117) is provided on one side of the fourth conveying slide (105), a first socket (10201) is provided on one side of the top of the first conveying slide (102), a first push rod (108) is slidably connected to the inner side of the first socket (10201), a first electric push rod (107) is installed at the top of the workbench (100), an output end of the first electric push rod (107) is connected to one end of the first push rod (108), a first electric lead screw translation mechanism (109) is installed at the top of the workbench (100), a second socket (10201) is provided on one side of the top of the second conveying slide (103), 0301), the inner side of the second socket (10301) is slidably connected to a second push rod (110), the output end of the first electric screw translation mechanism (109) is connected to one end of the second push rod (110), a slot (10302) is provided on one side of the second conveying slide (103), the inner side of the slot (10302) is slidably connected to an insert block (10303), a second electric push rod (111) is installed on the top of the workbench (100), the output end of the second electric push rod (111) is fixedly connected to one side of the insert block (10303), a third socket (10401) is provided on one side of the top of the third conveying slide (104), the third socket (10401) is provided on the A third push rod (113) is slidably connected on the inner side, a third electric push rod (112) is installed on the top of the workbench (100), the output end of the third electric push rod (112) is connected to one end of the third push rod (113), a fourth socket (10501) is opened on one side of the top of the fourth conveying slide (105), a fourth push rod (120) is slidably connected on the inner side of the fourth socket (10501), a second electric lead screw translation mechanism (119) is installed on the top of the workbench (100), the moving end of the second electric lead screw translation mechanism (119) is connected to one end of the fourth push rod (120), and a third electric lead screw translation mechanism (123) is installed on the top of the workbench (100).The movable end of the third electric screw translation mechanism (123) is provided with a connecting rod (124), one end of which is fixedly connected to one side of the collecting tank (106).
2. A wire finishing machine according to claim 1, characterized in that: The foot cutting mechanism (115) includes a first fixed frame (11501), the bottom end of the first fixed frame (11501) is fixedly connected to the top end of the workbench (100), a fourth electric push rod (11502) is installed at the top end of the first fixed frame (11501), a pressure block (11503) is installed at the output end of the fourth electric push rod (11502), and cutters (11504) are installed at both ends of one side of the pressure block (11503), and a guide groove (10304) adapted to the position of the cutter (11504) is opened at the top end of the second conveying slide (103).
3. A wire finishing machine according to claim 1, characterized in that: The pressing mechanism (116) includes a second fixed frame (11601), the bottom end of the second fixed frame (11601) is fixedly connected to the top end of the workbench (100), and a fifth electric push rod (11602) is installed on the top end of the second fixed frame (11601).
4. A wire finishing machine according to claim 1, characterized in that: A groove (10502) adapted to the position of the pressing mechanism (116) is provided on one side of the top end of the fourth conveying slide (105), a spring (10503) is installed at the bottom end of the groove (10502), and a support plate (10504) is installed at the top end of the spring (10503).
5. A wire finishing machine according to claim 1, characterized in that: The foot-pushing mechanism (117) includes a sixth electric push rod (11701), the bottom end of the sixth electric push rod (11701) is fixedly connected to the top end of the workbench (100), and the output end of the sixth electric push rod (11701) is equipped with a foot-pushing rod (11702).
6. A wire finishing machine according to claim 1, characterized in that: Slide sleeves (121) are installed on both sides of the bottom end of the collecting trough (106), and the inner side of the slide sleeve (121) is slidably connected to a slide rail (122), and the bottom end of the slide rail (122) is fixedly connected to the top end of the workbench (100).
7. A wire finishing machine according to claim 2, characterized in that: The top of the workbench (100) is provided with a first row of waste outlets adapted to the position of the insert block (10303), and the top of the workbench (100) is provided with a second row of waste outlets adapted to the position of the guide groove (10304).
8. A wire arranging machine according to claim 2, characterized in that: The potential resistance smoothness tester (114) is located on a side of the second conveying slide (103) close to the first conveying slide (102), and the bottom end of the potential resistance smoothness tester (114) is fixedly connected to the top end of the workbench (100).