Pretreatment spraying type flushing equipment for plastic spraying assembly line
Through the design of the deflection mechanism and transmission components, the problem of uneven water pressure when traditional spray-type flushing equipment is used to remove grease from the concave and convex grooves of the workpiece is solved, and efficient cleaning of the workpiece surface on the plastic spraying line is achieved, thereby improving the adhesion of the coating.
Patent Information
- Application Number
- CN202422848407.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-21
- Publication Date
- 2025-10-21
- Estimated Expiration
- 2034-11-21
AI Technical Summary
Traditional spray-type flushing equipment is difficult to effectively remove grease from the concave and convex grooves of the workpiece, and uneven water pressure leads to poor flushing effect, affecting the adhesion of the coating.
The deflection mechanism and transmission assembly are used to control the change of the nozzle angle while keeping the water pressure constant. Through the cooperation of the deflection mechanism and the transmission assembly, the distance between the nozzle and the workpiece is ensured to remain unchanged, so as to achieve effective removal of grease on the workpiece surface.
Effectively remove grease from the concave and convex grooves on the workpiece surface, ensure uniform water pressure, improve coating adhesion, and enhance the processing quality of the plastic spraying line.
Smart Images

Figure CN223454710U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of workpiece flushing, and particularly relates to a pretreatment spray flushing equipment for a plastic spraying assembly line. BACKGROUND
[0002] A plastic spraying assembly line is a mechanized coating production line that uses electrostatic spraying technology to apply powder coating to the surface of a workpiece using a high-pressure airless sprayer. It is mainly used for protecting and beautifying the surface of objects. Its working principle is to spray the coating material through the nozzle onto the surface of the object to form a uniform protective film. This process usually requires an automated assembly line production system that can automatically transport objects from one workstation to another for processing.
[0003] Among them, the surface of the workpiece treated by plastic spraying will form a layer of thick or thin oil stains due to stamping, handling and other processes. The oil stains will isolate the workpiece and the coating, affecting the adhesion of the coating, and even causing problems such as blistering and cracking. Therefore, before electrostatic plastic spraying, a spray flushing equipment can be used to remove oil stains, oil stains and impurities on the surface of the workpiece to increase the adhesion of the coating.
[0004] Traditional spray flushing equipment generally uses a high-pressure water gun to flush the surface of the workpiece. However, it is difficult to flush the oil in the concave and convex grooves of the workpiece with a fixed water gun. Therefore, the existing spray flushing equipment selects a flushing method in which the flushing angle of the water gun can be changed. However, during the process of changing the flushing angle of the water gun, it is difficult to control the water pressure of the water gun on the surface of the workpiece, resulting in different water pressures in different areas and the possibility of incomplete flushing due to reduced local water pressure. UTILITY MODEL CONTENTS
[0005] The utility model aims to provide a pretreatment spray flushing equipment for a plastic spraying assembly line to solve the problems raised in the background.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical scheme:
[0007] A pretreatment spray flushing equipment for a plastic spraying assembly line, comprising a base and a support frame fixedly installed on the base;
[0008] Two groups of deflection mechanisms are symmetrically arranged on the support frame, and the two deflection mechanisms can rotate relative to the support frame in opposite directions.
[0009] A nozzle is installed at the end of the deflection mechanism. When the deflection mechanism deflects, the flushing angle of the nozzle on the workpiece changes, and the water pressure of the nozzle on the workpiece remains unchanged through the transmission assembly.
[0010] The pre-treatment spray flushing equipment for the plastic spraying flow line has the advantages that the two groups of support shafts are symmetrically arranged on the support frame, the support shafts are fixedly connected with the support frame, and the first gear is arranged on the support shaft.
[0011] The pre-treatment spray flushing equipment for the plastic spraying flow line has the advantages that the two groups of support shafts are symmetrically arranged on the support frame, the support shafts are fixedly connected with the support frame, and the first gear is arranged on the support shaft.
[0012] The pre-treatment spray flushing equipment for the plastic spraying flow line has the advantages that the two groups of support shafts are symmetrically arranged on the support frame, the support shafts are fixedly connected with the support frame, and the first gear is arranged on the support shaft.
[0013] The pre-treatment spray flushing equipment for the plastic spraying flow line has the advantages that the two groups of support shafts are symmetrically arranged on the support frame, the support shafts are fixedly connected with the support frame, and the first gear is arranged on the support shaft.
[0014] The pre-treatment spray flushing equipment for the plastic spraying flow line has the advantages that the two groups of support shafts are symmetrically arranged on the support frame, the support shafts are fixedly connected with the support frame, and the first gear is arranged on the support shaft.
[0015] The pre-treatment spray flushing equipment for the plastic spraying flow line has the advantages that the two groups of support shafts are symmetrically arranged on the support frame, the support shafts are fixedly connected with the support frame, and the first gear is arranged on the support shaft.
[0016] The pre-treatment spray flushing equipment for the plastic spraying flow line has the advantages that the two groups of support shafts are symmetrically arranged on the support frame, the support shafts are fixedly connected with the support frame, and the first gear is arranged on the support shaft.
[0017] The pre-treatment spray flushing equipment for the plastic spraying flow line has the advantages that the two groups of support shafts are symmetrically arranged on the support frame, the support shafts are fixedly connected with the support frame, and the first gear is arranged on the support shaft.
[0018] Compared with the prior art, the pre-treatment spray flushing equipment for the plastic spraying flow line has the advantages that the two groups of support shafts are symmetrically arranged on the support frame, the support shafts are fixedly connected with the support frame, and the first gear is arranged on the support shaft.
[0019] The two deflection mechanisms are controlled to deflect relative to the support frame while the flushing work is started, and the deflection directions of the two deflection mechanisms are opposite, so as to change the flushing angle of the spray head to the workpiece. In the process of deflection, the position of the spray head on the deflection mechanism changes under the action of the transmission assembly, so that the distance between the spray head and the workpiece remains unchanged, so as to ensure that the water pressure of the spray head to the workpiece remains unchanged when the spray head flushes the workpiece. The oil in the concave and convex grooves on the surface of the workpiece is effectively removed, and at the same time, the oil on the surface of the workpiece is washed away from the middle to the two ends along with the water flow, further accelerating the removal of the oil on the surface of the workpiece, and increasing the adhesion of the coating. BRIEF DESCRIPTION OF DRAWINGS
[0020] Figure 1 It is a structural schematic diagram of a pre-treatment spray flushing equipment for a plastic spraying flow line.
[0021] Figure 2 It is a structural schematic diagram of another angle of a pre-treatment spray flushing equipment for a plastic spraying flow line.
[0022] Figure 3 It is a structural schematic diagram of a pumping assembly and a spray head in a pre-treatment spray flushing equipment for a plastic spraying flow line.
[0023] Figure 4 It is a structural schematic diagram of a deflection mechanism in a pre-treatment spray flushing equipment for a plastic spraying flow line.
[0024] Figure 5 It is a structural schematic diagram of a receiving sleeve and an expansion rod in a pre-treatment spray flushing equipment for a plastic spraying flow line.
[0025] Figure 6 It is a structural schematic diagram of a transmission assembly in a pre-treatment spray flushing equipment for a plastic spraying flow line.
[0026] In the figure: 1, base; 2, support frame; 3, pumping mechanism; 4, electric telescopic rod; 5, support shaft; 6, receiving sleeve; 601, limiting sliding groove; 7, spray head; 8, hose; 9, first gear; 10, second gear; 11, transmission shaft; 12, expansion rod; 1201, limiting sliding block; 13, screw rod; 14, bevel gear set. DETAILED DESCRIPTION
[0027] Various exemplary embodiments, features, and aspects of the present application will be described in detail below with reference to the accompanying drawings. The same reference numerals in the drawings represent functionally the same or similar elements. Although various aspects of the embodiments are shown in the drawings, the drawings are not necessarily drawn to scale unless specifically indicated.
[0028] The word "exemplary" herein means "serving as an example, an implementation, or illustration". Any implementation described herein as "exemplary" is not necessarily to be construed as preferred or advantageous over other implementations.
[0029] In addition, in order to better illustrate the present application, numerous specific details are given in the following specific embodiments. Those skilled in the art should understand that the present application can also be implemented without certain specific details. In some examples, methods, means, elements well known to those skilled in the art are not described in detail in order to highlight the main idea of the present application.
[0030] The utility model discloses a kind of pretreatment spray type washing equipment for plastic spraying assembly line, ensure the washing effect of workpiece, change the washing angle of workpiece, and washing water pressure is always kept unchanged, specific implementation is as follows:
[0031] Please refer to Figures 1-6 In the utility model embodiment, a kind of pretreatment spray type washing equipment for plastic spraying assembly line, including base 1 and the support frame 2 of fixed installation on the base 1;
[0032] Two groups of deflection mechanisms are symmetrically arranged on the support frame 2, and the two deflection mechanisms can rotate relative to the support frame 2, and the rotating directions are opposite.
[0033] Nozzle 7 is installed at the end of the deflection mechanism, and when the deflection mechanism deflects, the washing angle of the workpiece by the nozzle 7 changes, and the water pressure of the workpiece by the nozzle 7 is kept unchanged by the transmission assembly.
[0034] In detail, when the workpiece to be washed is conveyed to the lower end of the deflection mechanism, the washing work is started, and the two deflection mechanisms are controlled to deflect relative to the support frame 2, and the deflection directions of the two deflection mechanisms are opposite, so as to change the washing angle of the workpiece by the nozzle 7. The position of the nozzle 7 on the deflection mechanism changes under the action of the transmission assembly during deflection, so that the distance between the nozzle 7 and the workpiece remains unchanged, so as to ensure that the water pressure of the workpiece by the nozzle 7 remains unchanged when washing, effectively removes the grease in the concave and convex grooves on the surface of the workpiece, and makes the grease on the surface of the workpiece flow away with the water flow from the middle to the two ends, further speeds up the removal of the grease on the surface of the workpiece, and increases the adhesion of the coating.
[0035] As a further scheme of the utility model, please refer to Figure 3 Two groups of support shafts 5 are symmetrically arranged on the support frame 2, the support shafts 5 are fixedly connected with the support frame 2, and a first gear 9 is arranged on the support shaft 5.
[0036] The deflection mechanism includes a receiving sleeve 6, one end of the receiving sleeve 6 is rotatably connected with the support shaft 5, an expansion rod 12 is slidably arranged in the other end, and one end of the expansion rod 12 away from the receiving sleeve 6 is fixed with the nozzle 7.
[0037] Further comprising an electric telescopic rod 4, which is fixedly installed on the support frame 2, and the movable end of the electric telescopic rod 4 is rotationally connected with the receiving sleeve 6.
[0038] Preferably, the receiving sleeve 6 is formed with an embedded groove, and at least one set of limiting sliding grooves 601 is formed in the embedded groove, and the expansion rod 12 is provided with a limiting sliding block 1201 which is in sliding cooperation with the limiting sliding grooves 601, and when the expansion rod 12 moves, the limiting sliding block 1201 is synchronously moved, and under the limiting action of the limiting sliding grooves 601, the sliding connection between the expansion rod 12 and the receiving sleeve 6 is realized.
[0039] In detail, when the workpiece to be washed is conveyed to the lower end of the deflection mechanism, the two electric telescopic rods 4 are started to work, the levers of the electric telescopic rods 4 are retracted and expanded, so that the receiving sleeve 6 drives the expansion rod 12 to deflect, at this time, the washing angle of the spray head 7 to the workpiece is inclined, and under the action of the transmission assembly and the threaded pushing piece, the expansion rod 12 moves relative to the receiving sleeve 6, so that the distance between the spray head 7 and the workpiece remains unchanged during the change of the washing angle of the spray head 7 to the workpiece, and the water pressure on the workpiece does not change, which can effectively remove the oil in the concave and convex grooves on the surface of the workpiece and accelerate the removal of the oil from the workpiece.
[0040] As a further scheme of the utility model, please refer to Figure 5 and Figure 6 , the expansion rod 12 is driven to move by the threaded pushing piece arranged in the embedded groove.
[0041] The threaded pushing piece comprises a screw rod 13 which is rotationally installed in the embedded groove, and the screw rod 13 is in threaded connection with the expansion rod 12.
[0042] The transmission assembly comprises a transmission shaft 11 which is rotationally installed on the receiving sleeve 6, and the transmission shaft 11 is arranged in parallel with the axis of the support shaft 5, one end of the transmission shaft 11 is provided with a second gear 10 which is in meshing cooperation with the first gear 9, and the other end of the transmission shaft 11 is provided with a taper gear set 14 which is in rotational connection with the screw rod 13.
[0043] Specifically, when the receiving sleeve 6 deflects, the second gear 10 is driven to deflect relative to the first gear 9, the second gear 10 rotates under the meshing action of the second gear 10 and the first gear 9, and the transmission ratio changes due to the size change of the first gear 9 and the second gear 10, so that the rotation frequency of the transmission shaft 11 is greater than the deflection frequency of the receiving sleeve 6, when the transmission shaft 11 rotates, the lead screw 13 is driven to rotate under the action of the bevel gear set 14, when the lead screw 13 rotates, the expansion rod 12 moves linearly along the axis direction of the lead screw 13, so that the expansion rod 12 can move relative to the receiving sleeve 6, and the length of the movement of the expansion rod 12 depends on the angle of deflection of the receiving sleeve 6, so that the distance between the spray head 7 and the workpiece remains unchanged during the change of the washing angle of the spray head 7 to the workpiece, ensuring that the water pressure on the workpiece does not change, effectively removing the grease in the concave and convex grooves on the surface of the workpiece, and accelerating the removal of the grease from the workpiece.
[0044] Preferably, the pre-treatment spray flushing equipment for the plastic spraying assembly line further comprises a pumping mechanism 3 fixedly installed on the support frame 2, and the pumping mechanism 3 is in communication with the spray head 7 through a hose 8.
[0045] It is apparent for those skilled in the art that the present application is not limited to the details of the above exemplary embodiments, and can be implemented in other specific forms without departing from the spirit or essential characteristics of the present application. Therefore, the embodiments should be regarded as exemplary and non-limiting, and the scope of the present application is defined by the appended claims rather than the above description, and it is intended to encompass all changes falling within the meaning and scope of the equivalent elements of the claims. Any reference signs in the claims should not be regarded as limiting the claims involved.
[0046] In addition, it should be understood that, although the present specification is described in terms of embodiments, not every embodiment contains only one independent technical solution, and the description of the specification is only for the sake of clarity, and those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can be properly combined to form other embodiments that those skilled in the art can understand.
Claims
1. A pre-treatment spray-type flushing device for a plastic spraying line, comprising a base (1) and a support frame (2) fixedly mounted on the base (1), characterized in that ; Two groups of deflection mechanisms are symmetrically arranged on the support frame (2), and the two deflection mechanisms can rotate relative to the support frame (2) and have opposite rotating directions. The spray head (7) is installed at the end of the deflection mechanism, and when the deflection mechanism deflects, the spray head (7) changes the washing angle of the workpiece, and the water pressure of the spray head (7) on the workpiece is kept unchanged through the transmission assembly.
2. The pre-treatment spray rinsing apparatus for a plastic spraying line according to claim 1, wherein Two groups of support shafts (5) are symmetrically arranged on the support frame (2), the support shafts (5) are fixedly connected with the support frame (2), and the support shafts (5) are provided with first gears (9).
3. The pre-treatment spray rinsing apparatus for a plastic spraying assembly according to claim 2, wherein The deflection mechanism includes a receiving sleeve (6), one end of the receiving sleeve (6) is rotatably connected with the support shaft (5), the other end is slidably provided with an expansion rod (12), and one end of the expansion rod (12) away from the receiving sleeve (6) is fixed with the spray head (7). It also includes an electric telescopic rod (4) fixedly installed on the support frame (2), and the movable end of the electric telescopic rod (4) is rotatably connected with the receiving sleeve (6).
4. The pre-treatment spray rinsing apparatus for a plastic spraying assembly according to claim 3, wherein The receiving sleeve (6) forms an embedded groove, at least one group of limiting sliding grooves (601) are formed in the embedded groove, and the expansion rod (12) is provided with a limiting sliding block (1201) slidably matched with the limiting sliding groove (601).
5. The pre-treatment spray rinsing apparatus for a plastic spraying assembly according to claim 4, wherein The expansion rod (12) is driven to move by a threaded pushing piece arranged in the embedded groove.
6. The pre-treatment spray rinsing apparatus for a plastic spraying line according to claim 5, wherein The threaded pushing piece includes a screw rod (13) rotatably installed in the embedded groove, and the screw rod (13) is threadedly connected with the expansion rod (12).
7. The pre-treatment spray rinsing apparatus for a plastic spraying assembly according to claim 6, wherein The transmission assembly includes a transmission shaft (11) rotatably installed on the receiving sleeve (6), the transmission shaft (11) is arranged in parallel with the axis of the support shaft (5), one end of the transmission shaft (11) is provided with a second gear (10) engaged with the first gear (9), and the other end is provided with a through hole penetrating the receiving sleeve (6) and rotatably connected with the screw rod (13) through a bevel gear set (14).
8. The pre-treatment spray rinsing apparatus for a plastic spraying assembly according to claim 1, wherein The pre-treatment spray type washing equipment for the plastic spraying assembly line further includes a pumping mechanism (3) fixedly installed on the support frame (2), and the pumping mechanism (3) is respectively communicated with the spray head (7) through a hose (8).