Anti-blocking automatic powder filling machine
By using a micro air compressor and heater to assist powder flow, combined with a mechanical vibration system, the clogging problem of traditional powder filling machines is solved, and efficient and stable filling of powder in the heat pipe is achieved.
Patent Information
- Application Number
- CN202520060654.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-10
- Publication Date
- 2025-10-21
- Estimated Expiration
- 2035-01-10
AI Technical Summary
Traditional powder filling machines are prone to clogging when filling heat pipes, resulting in poor powder filling results.
A micro air compressor is used to create a slightly positive pressure environment, combined with a heater to maintain a suitable temperature, and a mechanical vibration system is used to promote powder flow and prevent blockage.
It effectively reduces the chance of clogging and ensures smooth powder flow. It is suitable for powder materials that are easily affected by humidity and ensures long-term stable operation.
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Figure CN223457763U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to automatic powder filling technical field, specifically relates to an automatic powder filling machine of anti -block. BACKGROUND
[0002] The capillary structure of the common heat pipe can be divided into wire mesh type, groove type and sintering type, wherein the porosity of the sintering type capillary structure is generally 40-50%, and the sintering type capillary structure is sintered by a large amount of metal powder for filling, the mode is that a core rod is inserted into an unsealed heat pipe, metal powder is poured into the gap between the core rod and the heat pipe, the metal powder is attached to the inner wall of the heat pipe, and then high-temperature sintering is carried out, so that the metal powder is sintered on the inner wall of the heat pipe to form a capillary structure, and the traditional metal powder filling in the copper pipe is mostly completed by using a powder filling machine, and due to the small diameter of the heat pipe, when the powder filling machine discharging pipe carries out powder filling operation on the inner cavity of the heat pipe, the phenomenon of blockage is easy to occur, which leads to poor powder filling effect.
[0003] Therefore, an automatic powder filling machine is needed to prevent blockage, so as to realize efficient powder filling operation on the heat pipe. CONTENT OF THE UTILITY MODEL
[0004] The technical implementation scheme of the utility model is as follows: an automatic powder filling machine is provided, which comprises a powder filling bin, a plurality of discharging pipes are connected in parallel at the bottom of the powder filling bin, a plurality of miniature air compressors corresponding to the number of the discharging pipes are installed in parallel on one side wall of the powder filling bin, and the exhaust port of the miniature air compressor is connected in communication with the inner cavity of the discharging pipe through an airflow pipeline.
[0005] In a preferred embodiment of the utility model, a limiting frame is arranged in the inner cavity of the powder filling bin, and a filter screen for screening and filtering the powder is movably arranged on the limiting frame.
[0006] In a preferred embodiment of the utility model, the filter screen and the limiting frame are detachably connected.
[0007] In a preferred embodiment of the utility model, the powder filling bin is in the shape of a funnel with a wide upper part and a narrow lower part.
[0008] In a preferred embodiment of the utility model, a heater is installed on the outer wall of the powder filling bin, and a heat pipe is arranged in the airflow pipeline, so that the heater can conduct heat to the airflow pipeline through the heat pipe.
[0009] In a preferred embodiment of the utility model, the part of the heat pipe located on the outside of the airflow pipeline is sleeved with a heat preservation sleeve.
[0010] In a preferred embodiment of the utility model, connecting rods are installed on the outer walls of the symmetrical two sides of the powder filling bin, mounting plates are slidably connected to the connecting rods, springs are arranged between the connecting rods and the mounting plates, the springs are arranged around the connecting rods, and the springs are used to drive the connecting rods and the powder filling bin to reset upward.
[0011] In a preferred embodiment of the present application, a motor is installed on the mounting plate, and the output shaft of the motor is connected with a cam, and the cam is intermittently pressed with a contact plate installed on the outer wall of the powder filling bin.
[0012] Compared with the prior art, the present application has the following advantages: 1. The micro air compressor injects compressed air into the discharge pipe to form a slight positive pressure environment, helping the powder to overcome gravity and maintain smooth movement. This airflow assistance mechanism ensures that the powder can pass smoothly even in a small discharge pipe, greatly reducing the probability of blockage.
[0013] 2. The heater installed on the outer wall transmits heat to the airflow pipe through the heat pipe, maintaining a suitable working temperature to prevent the powder from caking due to moisture or low temperature. This design is particularly suitable for processing powder materials that are easily affected by humidity, ensuring long-term stable operation.
[0014] 3. The unique mechanical vibration system is driven by the motor to rotate the cam, and cooperates with the spring to realize the up-down reciprocating motion of the powder filling bin. This periodic vibration breaks the static friction between the powders, promoting their loose and uniform flow, further enhancing the anti-blocking performance. BRIEF DESCRIPTION OF DRAWINGS
[0015] Figure 1 It is a perspective structural schematic view of the first visual angle of the present application.
[0016] Figure 2 It is a perspective structural schematic view of the micro air compressor, flow pipe, heater and heat preservation sleeve of the present application.
[0017] Figure 3 It is a perspective structural schematic view of the heater, heat preservation sleeve and heat pipe of the present application.
[0018] Figure 4 It is a perspective structural schematic view of the second visual angle of the present application.
[0019] Figure 5 It is a perspective structural schematic view of the powder filling bin, limiting frame and filter screen of the present application.
[0020] Figure 6 It is a perspective structural schematic view of the limiting frame and filter screen in a separated state of the present application.
[0021] Meaning of reference numerals in the drawing: 1, powder filling bin, 101, connecting rod, 2, discharge pipe, 3, valve, 4, micro air compressor, 5, airflow pipe, 6, heater, 7, heat preservation sleeve, 8, heat pipe, 9, mounting plate, 10, spring, 11, motor, 12, cam, 13, contact plate, 14, limiting frame, 15, filter screen. DETAILED DESCRIPTION
[0022] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.
[0023] Embodiment: A kind of anti-clogging automatic powder filling machine, as shown in Figure 1 And Figure 2 It includes powder filling bin 1, and multiple discharge pipes 2 are communicated with the bottom of powder filling bin 1 in parallel, and powder filling bin 1 is funnel-shaped structure with wide top and narrow bottom, which helps powder to flow into multiple discharge pipes 2 below smoothly, and a plurality of miniature air compressors 4 corresponding to the number of discharge pipes 2 are installed on the side wall of powder filling bin 1 in parallel, and the exhaust port of miniature air compressor 4 is communicated with the inner cavity of discharge pipe 2 through airflow duct 5, and the compressed air generated by miniature air compressor 4 directly acts on the inner cavity of corresponding discharge pipe 2 through airflow duct 5 to assist powder flow, and miniature air compressor 4 continuously injects appropriate amount of compressed air into discharge pipe 2 to form a slight positive pressure environment to push powder to flow forward, and airflow not only helps powder to overcome the influence of gravity, but also can clean the residues on the wall of discharge pipe 2 to a certain extent to ensure that the channel is unobstructed, and valve 3 is arranged on discharge pipe 2 to control the inner cavity of discharge pipe 2, and valve 3 is used to control the flow of powder, and valve 3 is arranged below the communication position of discharge pipe 2 and airflow duct 5, which ensures that gas and powder do not interfere with each other.
[0024] As shown in Figure 5 And Figure 6 Limiting frame 14 is arranged in the inner cavity of powder filling bin 1, and filter screen 15 for screening and filtering powder is movably arranged on limiting frame 14, and filter screen 15 is used to preliminarily screen the powder entering powder filling bin 1 to remove large particle substances and reduce the risk of blockage, and filter screen 15 is detachably connected with limiting frame 14, which facilitates replacement or cleaning of filter screen 15 to realize convenient maintenance.
[0025] As shown in Figures 1-3 Heater 6 is installed on the outer wall of powder filling bin 1, and heat pipe 8 is arranged in airflow duct 5, and heater 6 conducts heat to airflow duct 5 through heat pipe 8 to maintain the internal temperature of discharge pipe 2 appropriate to prevent powder from caking due to moisture or low temperature, thereby reducing the possibility of blockage, and the part of heat pipe 8 located outside airflow duct 5 is sleeved with heat preservation sleeve 7 to improve heat efficiency and reduce heat loss.
[0026] As shown in Figure 4As shown, the outer wall of the powder filling bin 1 is symmetrically provided with a connecting rod 101, and the connecting rod 101 is slidably connected with a mounting plate 9, and the mounting plate 9 is connected with a support for supporting the powder filling bin 1, and a spring 10 is arranged between the connecting rod 101 and the mounting plate 9, and the spring 10 is arranged around the connecting rod 101, and the spring 10 is used for driving the connecting rod 101 and the powder filling bin 1 to reset upward.
[0027] As shown in the drawings, Figure 4 The mounting plate 9 is provided with a motor 11, and the output shaft of the motor 11 is connected with a cam 12, and the cam 12 is intermittently pressed with a contact plate 13 arranged on the outer wall of the powder filling bin 1, and the motor 11 drives the cam 12 to rotate, and when the cam 12 presses the contact plate 13, the contact plate 13 is pressed to drive the powder filling bin 1 to move downward, and the spring 10 is compressed, and when the cam 12 stops pressing the contact plate 13, the powder filling bin 1 and the contact plate 13 reset upward under the action of the spring 10, and the cam 12 knocks and presses the contact plate 13 to realize the up-and-down reciprocating movement of the powder filling bin 1, so as to achieve the effect of vibrating the powder filling bin 1 and the discharge pipe 2, and avoid the powder from blocking the discharge pipe 2.
[0028] In use, first, the powder entering the powder filling bin 1 is preliminarily screened through the filter screen 15 to remove large-particle substances and reduce the risk of blockage; after the powder in the powder filling bin 1 falls into the discharge pipe 2, the micro air compressor 4 works to directly act on the inner cavity of the corresponding discharge pipe 2 through the airflow pipeline 5 to assist the powder to flow in the discharge pipe 2, and the powder in the discharge pipe 2 is pressurized to help the powder to flow smoothly, thereby avoiding the blockage of the discharge pipe 2; the heater 6 generates heat and transfers the heat to the airflow pipeline 5 through the heat conduction pipe 8 to heat the gas in the airflow pipeline 5, and the heated gas enters the discharge pipe 2 to increase the temperature inside the discharge pipe 2, thereby preventing the powder from caking due to moisture or low temperature, and reducing the possibility of blockage of the discharge pipe 2; finally, the motor 11 drives the cam 12 to rotate, and whenever the cam 12 presses the contact plate 13, the powder filling bin 1 moves downward and compresses the spring 10, and when the cam 12 is separated from the contact plate 13, the powder filling bin 1 and the contact plate 13 quickly reset upward under the action of the spring 10, and the periodic up-and-down movement effectively breaks the static friction between the powders, promotes the powders to flow loosely and uniformly, and further prevents the blockage in the discharge pipe 2.
[0029] Although the present disclosure has been described only with respect to a limited number of embodiments, those skilled in the art who benefit from the present disclosure will understand that various other embodiments can be designed without departing from the scope of the present disclosure. Therefore, the scope of the present disclosure should be limited only by the appended claims.
Claims
1. An automatic powder filling machine with anti-blocking function, comprising a powder filling bin (1), and a plurality of discharge pipes (2) are connected to the bottom of the powder filling bin (1) in parallel, characterized in that, The side wall of the powder filling bin (1) is provided with micro air compressors (4) in parallel, and the number of the micro air compressors (4) is adapted to the number of the discharge pipes (2). The exhaust port of the micro air compressor (4) is connected with the inner cavity of the discharge pipe (2) through the airflow pipeline (5).
2. An anti-jamming automatic filler as claimed in claim 1, wherein, The inner cavity of the powder filling bin (1) is provided with a limiting frame (14), and the limiting frame (14) is movably provided with a filter screen (15) for screening and filtering the powder.
3. An anti-jamming automatic filler as defined in claim 2, wherein The filter screen (15) is detachably connected with the limiting frame (14).
4. An anti-jamming automatic filler as defined in claim 3, wherein The powder filling bin (1) is funnel-shaped with the upper part being wide and the lower part being narrow.
5. An anti-jamming automatic filler as defined in claim 4, wherein The outer wall of the powder filling bin (1) is provided with a heater (6), and the airflow pipeline (5) is provided with a heat conduction pipe (8). The heater (6) conducts heat to the airflow pipeline (5) through the heat conduction pipe (8).
6. An anti-jamming automatic filler according to claim 5, wherein The part of the heat conduction pipe (8) located outside the airflow pipeline (5) is sleeved with a heat preservation sleeve (7).
7. An anti-jamming automatic filler according to claim 6, wherein The outer wall of the powder filling bin (1) is provided with connecting rods (101) on the symmetrical two sides. The connecting rods (101) are slidably connected with mounting plates (9), and springs (10) are arranged between the connecting rods (101) and the mounting plates (9). The springs (10) are arranged around the connecting rods (101) and are used for driving the connecting rods (101) and the powder filling bin (1) to reset upward.
8. An anti-jamming automatic filler according to claim 7, wherein The mounting plates (9) are provided with motors (11), and the output shafts of the motors (11) are connected with cams (12). The cams (12) are intermittently pressed and matched with contact plates (13) mounted on the outer wall of the powder filling bin (1).