Filling and cap screwing all-in-one machine for external preparations

By introducing a vision detection and electric baffle system into the capping machine, materials with uncapped caps can be automatically identified and diverted, solving the problem of manual intervention after capping failure and improving the capping success rate and work efficiency.

CN223458083UActive Publication Date: 2025-10-21HENAN LINGRUI BIOLOGICAL PHARM CO LTD
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Patent Information

Application Number
CN202423055979.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-11
Publication Date
2025-10-21
Estimated Expiration
2034-12-11

AI Technical Summary

Technical Problem

Existing capping machines cannot automatically recap after a capping failure in automated production lines, requiring frequent manual intervention from staff and increasing their workload.

Method used

A filling and capping machine for external preparations was designed. It uses visual inspection equipment and an electric baffle system to automatically detect and divert materials with improperly capped parts to a dedicated conveying mechanism for workers to recap.

Benefits of technology

It enables automatic identification and sorting of improperly capped items, reducing repetitive manual operations by staff, lowering workload, and improving capping efficiency and success rate.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223458083U_ABST
    Figure CN223458083U_ABST
Patent Text Reader

Abstract

The utility model discloses an external preparation filling and cap screwing all-in-one machine which comprises a working table, a protective cover is arranged on the working table, a cap screwing device located in the protective cover is arranged on the working table, a first conveying mechanism penetrating through the protective cover is arranged on the working table, and materials are conveyed to the cap screwing device. A second conveying mechanism extending to the outer side of the protective cover is further arranged in the protective cover, visual inspection equipment capable of ascending and descending is arranged on the side edge of the second conveying mechanism, and a third conveying mechanism is connected to the side face of the second conveying mechanism. According to the filling and cap screwing all-in-one machine for the external preparations, under the cooperation of all the components, materials with caps not screwed well can be picked out conveniently.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the field of filling technology, specifically is a filling and cap screwing all-in-one machine for external preparation. BACKGROUND

[0002] After the filling of the medicine preparation is finished, the cap needs to be screwed on the preparation packaging bottle, and currently most of the caps are installed by using a cap screwing all-in-one machine. Although the speed of cap screwing is greatly improved compared with manual operation, the success rate of cap screwing is not 100%, and since the cap screwing all-in-one machine is a flow-line operation, the bottle cannot be re-screwed after cap screwing fails. Usually, the staff needs to take the material on the conveying belt of the cap screwing all-in-one machine, manually select the cap, and manually take the material from the conveying belt. The staff needs to concentrate very much to prevent missing the bottle without screwing the cap. The staff cannot bear long-time flow-line operation under the condition of long-time concentration. In order to reduce the pressure of the staff, the application provides a cap screwing device capable of picking out the material without screwing the cap. SUMMARY

[0003] In view of the defects of the prior art, the utility model provides a filling and cap screwing all-in-one machine for external preparation, which facilitates picking out the material without screwing the cap.

[0004] To achieve the above purpose, the utility model provides the following technical scheme: a filling and cap screwing all-in-one machine for external preparation, comprising a workbench, a protective cover arranged on the workbench, a cap screwing device arranged in the protective cover, a first conveying mechanism arranged on the workbench and penetrating through the protective cover to feed the cap screwing device, a second conveying mechanism arranged in the protective cover and extending to the outside of the protective cover, a visual detection device arranged on the side of the second conveying mechanism and capable of lifting, and a third conveying mechanism connected to the side of the second conveying mechanism.

[0005] First and second guardrails are arranged on the second and third conveying mechanisms, respectively, and the first guardrail is provided with an opening at the position where the second and third conveying mechanisms contact each other, so as to facilitate the transfer of the material from the second conveying mechanism to the third conveying mechanism.

[0006] A first baffle is arranged on the first guardrail and located on the right side of the opening.

[0007] Preferably, the first, second, and third conveying mechanisms are all conveyor machines, and the conveyor belt of the conveyor machine is made of food-grade plastic material.

[0008] Preferably, the third conveying mechanism is a ring conveyor machine, one end of which is connected to the opening and the other end of which extends to the end of the second conveying mechanism.

[0009] Preferably, the first guard rail is provided with a first motor, and the shaft end of the first motor is connected with the upper side of the first baffle.

[0010] Preferably, the second guard rail is provided with a second motor, and the shaft end of the second motor is connected with the second baffle.

[0011] Preferably, the side of the visual detection equipment is provided with an electric telescopic rod.

[0012] The utility model provides a kind of filling and screwing cap all-in-one machine of external preparation, with following beneficial effects:

[0013] The filling and screwing cap all-in-one machine of external preparation, after the cap of material is screwed, the setting of electric telescopic rod and visual detection equipment can detect whether the cap of material is screwed, through first motor and first baffle, material with unscrewed cap can be transferred to third conveying mechanism, through the setting of second motor and second baffle, material transferred to third conveying mechanism can be intercepted, to facilitate staff to screw the cap again, after screwing, second baffle releases the interception to material, and material can be directly transferred to second conveying mechanism. BRIEF DESCRIPTION OF DRAWINGS

[0014] Figure 1 It is the structure schematic diagram of the utility model;

[0015] Figure 2 It is the overhead structure schematic diagram of the utility model;

[0016] Figure 3 It is the utility model Figure 2 A enlarged structure schematic diagram in the utility model.

[0017] In the drawing: 1, workbench;2, protective cover;3, first conveying mechanism;4, second conveying mechanism;5, visual detection equipment;6, third conveying mechanism;7, first guard rail;8, second guard rail;9, first baffle;10, first motor;12, second motor;13, second baffle;14, electric telescopic rod;15, horizontal plate. DETAILED DESCRIPTION

[0018] The utility model will be further described in connection with specific embodiment, as Figures 1 to 3 Shown in the drawing:

[0019] Embodiment 1: a kind of filling and screwing cap all-in-one machine of external preparation, including workbench 1, workbench 1 is provided with protective cover 2, and screwing cap device is arranged in protective cover 2 on workbench 1, and screwing cap device adopts screwing cap equipment, it is prior art, and working principle is not described here, and protective cover 2 is provided for it protection;

[0020] The first conveying mechanism 3 is arranged on the workbench 1 and penetrates the protective cover 2 to feed the cap screwing device. The second conveying mechanism 4 is arranged in the protective cover 2 and extends to the outside of the protective cover 2. The second conveying mechanism 4 can convey the material after the cap screwing to the outside of the protective cover 2. The side of the second conveying mechanism 4 is provided with the visual detection equipment 5 which can be lifted to adjust the height of the visual detection equipment 5 according to different bottle bodies. The visual detection equipment 5 can detect whether the cap on the material is well hung.

[0021] The third conveying mechanism 6 is connected to the side of the second conveying mechanism 4.

[0022] The first guardrail 7 is arranged on the second conveying mechanism 4 and the second guardrail 8 is arranged on the third conveying mechanism 6. The first guardrail 7 is provided with an opening at the position where the second conveying mechanism 4 and the third conveying mechanism 6 contact. The horizontal plate 15 is arranged on the guardrail and is arranged horizontally with the third conveying mechanism 6 and the second conveying mechanism 4. The horizontal plate 15 is located between the upside of the third conveying mechanism 6 and the upside of the second conveying mechanism 4 to facilitate the transfer of the material from the second conveying mechanism 4 to the third conveying mechanism 6.

[0023] The first baffle 9 which can be rotated is arranged on the first guardrail 7 to transfer the material with unqualified cap screwing to the third conveying mechanism 6. When the third conveying mechanism 6 has the material, the staff member re-screws the cap on the material and then places the material on the second conveying mechanism 4.

[0024] Embodiment 2: A filling and cap screwing all-in-one machine for external preparation, comprising a workbench 1. The workbench 1 is provided with a protective cover 2. The cap screwing device is arranged in the protective cover 2. The cap screwing device adopts the cap screwing equipment which is prior art and the working principle is not described here. The protective cover 2 provides protection for the cap screwing device.

[0025] The first conveying mechanism 3 is arranged on the workbench 1 and penetrates the protective cover 2 to feed the cap screwing device. The second conveying mechanism 4 is arranged in the protective cover 2 and extends to the outside of the protective cover 2. The second conveying mechanism 4 can convey the material after the cap screwing to the outside of the protective cover 2.

[0026] The side of the second conveying mechanism 4 is provided with the visual detection equipment 5 which can be lifted to adjust the height of the visual detection equipment 5 according to different bottle bodies. The side of the visual detection equipment 5 is provided with the electric telescopic rod 14 to adjust the height of the visual detection equipment 5 according to different bottle bodies. The visual detection equipment 5 can detect whether the cap on the material is well hung.

[0027] The third conveying mechanism 6 is connected to the side of the second conveying mechanism 4.

[0028] The first guardrail 7 is provided with an opening at the position where the second conveying mechanism 4 and the third conveying mechanism 6 contact, and a horizontal plate 15 is arranged on the guardrail, the horizontal plate 15 is arranged horizontally with the third conveying mechanism 6 and the second conveying mechanism 4, and the horizontal plate 15 is located between the upper side of the third conveying mechanism 6 and the upper side of the second conveying mechanism 4, so as to facilitate the transfer of the material from the second conveying mechanism 4 to the third conveying mechanism 6;

[0029] The first baffle 9 is rotatably arranged on the first guardrail 7;

[0030] The first motor 10 is arranged on the first guardrail 7, and the shaft end of the first motor 10 is connected with the upper side of the first baffle 9;

[0031] The first motor 10 is arranged on the first guardrail 7 opposite to the opening and located on the left side of the opening, so as to drive the first baffle 9 to rotate, thereby guiding the material to be transferred to the third conveying mechanism 6 through the first baffle 9;

[0032] The material with unqualified cap is transferred to the third conveying mechanism 6, and when the third conveying mechanism 6 has the material, the staff re-threads the cap on the material;

[0033] The third conveying mechanism 6 adopts a ring-shaped conveyor, one end of which is connected with the opening and the other end extends to the end of the second conveying mechanism 4, and the side of the second conveying mechanism 4 is provided with another opening, so as to facilitate the transfer of the material to the second conveying mechanism 4;

[0034] The second motor 12 is arranged on the second guardrail 8, and the shaft end of the second motor 12 is connected with the second baffle 13;

[0035] Through the arrangement of the third conveying mechanism 6, the staff re-threads the cap on the material and then places the material on the third conveying mechanism 6, so as to facilitate the material with threaded cap to be transferred to the second conveying mechanism 4 through the third conveying mechanism 6,

[0036] The first conveying mechanism 3, the second conveying mechanism 4 and the third conveying mechanism 6 all adopt conveyors, and the conveyor belt of the conveyor adopts food-grade plastic material.

[0037] Working principle:

[0038] 1. After the filling is completed, the material is conveyed to the cap threading device in the protective cover 2 through the first conveying mechanism 3, the cap threading device can thread the cap on the material, and then the material is moved to the second conveying mechanism 4 to be conveyed to the outside of the protective cover 2, through the arrangement of the electric telescopic rod 14, the height of the visual detection equipment 5 can be adjusted according to the height of the material, so as to facilitate the detection of whether the cap of the material is threaded or not, and if the cap is normally threaded, the second conveying mechanism 4 can directly convey the material to the packaging area;

[0039] 2、If the cover is not qualified rotation, the first motor 10 drives the first baffle 9 to rotate, so that the first baffle 9 intercepts the material on the second conveying mechanism 4 conveying track, and provides guidance for the material to transfer to the third conveying mechanism 6, so as to transfer the material to the third conveying mechanism 6;

[0040] 3、Through the setting of the second motor 12 and the second baffle 13, the material entering the third conveying mechanism 6 can be intercepted, and the staff only needs to occasionally observe whether there is material on the third conveying mechanism 6, so as to reduce the burden of the staff in use. After the cover on the material is re-screwed, the second motor 12 drives the second baffle 13 to rotate and release the interception of the material, so as to transfer the material to the second conveying mechanism 4.

[0041] The above is only the preferred specific implementation of the present application, but the protection scope of the present application is not limited to this. Any skilled person in the art can make equivalent replacement or change according to the technical scheme and the inventive concept of the present application within the technical range disclosed by the present application, which should be covered in the protection scope of the present application.

Claims

1. A filling and capping all-in-one machine for external preparations, characterized in that: The utility model provides a kind of cap screwing device, including workbench (1), the workbench (1) is equipped with protective cover (2), workbench (1) is equipped with in protective cover (2) cap screwing device, workbench (1) is equipped with first conveying mechanism (3) in protective cover (2), to cap screwing device feeding, protective cover (2) is further equipped with second conveying mechanism (4) extending to the outside of protective cover (2), the side of second conveying mechanism (4) is equipped with liftable visual inspection equipment (5), the side of the second conveying mechanism (4) is connected with third conveying mechanism (6); First guardrail (7) and second guardrail (8) are respectively equipped on second conveying mechanism (4) and third conveying mechanism (6), the first guardrail (7) is equipped with opening in the position where second conveying mechanism (4) and third conveying mechanism (6) contact, to facilitate material transfer from second conveying mechanism (4) to third conveying mechanism (6); Rotatable first baffle (9) is equipped on the first guardrail (7), and the first baffle (9) is located in the right side of opening.

2. The filling and capping all-in-one machine for external preparation according to claim 1, characterized in that: The first conveying mechanism (3), second conveying mechanism (4) and third conveying mechanism (6) all adopt conveyor, and the conveyor belt of conveyor adopts food-grade plastic material.

3. The filling and capping all-in-one machine for external preparation according to claim 1, characterized in that: The third conveying mechanism (6) adopts ring conveyor, and one end thereof is connected with opening, and the other end extends to the end of second conveying mechanism (4).

4. The filling and capping all-in-one machine for external preparation according to claim 1, characterized in that: The first motor (10) is equipped on the first guardrail (7), and the shaft end of the first motor (10) is connected with the upper side of first baffle (9).

5. The filling and capping all-in-one machine for external preparation according to claim 1, characterized in that: Second motor (12) is equipped on the second guardrail (8), and the shaft end of the second motor (12) is connected with second baffle (13).

6. The filling and capping all-in-one machine for external preparation according to claim 1, characterized in that: The side of visual inspection equipment (5) is equipped with electric telescopic rod (14).