Rotary laser cladding head
By designing a rotating laser cladding head driven by a support and a motor, multi-dimensional adjustment of the cladding head body is achieved, solving the problem of inflexible adjustment of existing equipment during fine cladding of large workpieces, and improving processing accuracy and efficiency.
Patent Information
- Application Number
- CN202422952258.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-02
- Publication Date
- 2025-10-21
- Estimated Expiration
- 2034-12-02
AI Technical Summary
The existing rotary laser cladding head equipment is not flexible enough to adjust when performing fine cladding on large workpieces, making it difficult to achieve large-scale fine processing.
A rotary laser cladding head consisting of a pillar and a motor drive was designed. The position of the pillar was adjusted by a hydraulic rod. Combined with a multi-motor driven turntable, screw, ring and chain transmission system, the rotation, translation and angle adjustment of the cladding head body were realized to adapt to the fine processing of workpieces of different sizes.
The multi-dimensional adjustment of the cladding head body is realized, which can adapt to workpieces of different sizes, improve the processing accuracy and range, simplify the workpiece movement process, and improve the processing efficiency.
Smart Images

Figure CN223458403U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of laser cladding heads, in particular to a rotary laser cladding head. Background Art
[0002] The laser cladding head is a key core component of the laser cladding system. It is used to connect the laser equipment with the powder feeder or wire feeder. The coating is quickly scanned by a high-energy laser beam, causing the prefabricated powder or wire to melt and solidify in an instant, forming a strong metallurgical bonding layer with the base metal, thereby significantly improving the hardness, wear resistance, corrosion resistance and other properties of the base metal.
[0003] The utility model with the authorization publication number CN221235660U provides a rotary laser cladding head, which belongs to the technical field of "laser cladding head" and the protected claim: "It includes a box body and a fixed box, a laser head is fixedly installed on the top of the box body, an adjustment mechanism is provided inside the fixed box, and a processing mechanism is provided at the bottom of the box body, the adjustment mechanism includes a rotating component and a rotation component, and the rotating component is arranged on the left side of the rotation component. The angle of the cladding head body is adjusted to change the cladding head body so that it is perpendicular to the part of the workpiece to be processed, so that the cladding head body is located at the center of the workpiece. It can also be used to adjust the laser emission direction of the cladding head body. The adjustment mechanism can be used to adjust the direction of the cladding head body in a variety of ways, and the scope of use is wider, so that the cladding head body can be rotated inside the workpiece, thereby increasing the processing range, eliminating the movement of the workpiece during processing, and preventing the cladding position from being unsatisfactory due to the movement of the workpiece, thereby improving the processing accuracy."
[0004] In this device, although the workpiece can be laser clad, the cladding head of the device can only be adjusted within the range of the main body itself, which is not conducive to mobile adjustment for fine cladding of large workpieces. For this reason, we propose a rotating laser cladding head. Utility Model Content
[0005] The purpose of the present invention is to provide a rotary laser cladding head to solve the problems raised in the above background technology.
[0006] To achieve the above objectives, the present invention provides the following technical solutions:
[0007] A rotary laser cladding head, comprising:
[0008] A pillar, one side of which is fixedly connected to a first motor, a driving end of the first motor is fixedly connected to a turntable, and a clamp is fixedly provided on the turntable;
[0009] A base is provided at the bottom of the support, one side of the base is fixedly connected to two second motors, and the driving ends of the two second motors are fixedly connected to screws;
[0010] The laser cladding assembly is arranged on one side of the base and can perform cladding.
[0011] Preferably, the laser cladding assembly comprises:
[0012] The disc body is threadedly connected outside the two screw rods, and the top of the disc body is fixedly connected with a ring body, and the inner side of the ring body is fixedly connected with a sliding bar;
[0013] The third motor is fixedly connected outside the ring body, and the driving end of the third motor extends into the ring body and is fixedly connected with a driving roller;
[0014] The driven rollers are all rotationally connected inside the ring body;
[0015] The circular ring is rotationally connected inside the ring body, a sliding groove is formed in the circular ring, the circular ring is rotationally connected with the circular ring through the sliding groove and the sliding bar, and an inner ring is fixedly connected in the circular ring;
[0016] The connecting frame is fixedly connected between the circular ring and the inner ring, the moving plate is slidingly connected in the connecting frame, one end of the moving plate is fixedly connected with a rotating joint, the rotating joint is rotationally provided with a rotating rod, the outer side of the rotating rod is fixedly connected with a rotating shaft, and the rotating rod is rotationally connected with the rotating joint through the rotating shaft;
[0017] The fourth motor is fixedly connected on the moving plate, the driving end of the fourth motor is fixedly connected with a driving wheel, the driving wheel is externally meshed with a chain, the rotating shaft extends out of the rotating joint and is fixedly connected with a driven wheel, and one end of the chain is rotationally meshed with the driven wheel;
[0018] The cladding head body is fixedly connected to the outer end of the rotating rod.
[0019] Preferably, the ring body is not completely arranged, and the positions of the driving roller and the driven rollers are consistent with the distance from the center.
[0020] Preferably, the connecting frame, the moving plate, the rotating joint, the rotating rod, the rotating shaft, the fourth motor, the driving wheel, the chain, the driven wheel and the cladding head body are arranged as four groups, and the four groups are all arranged around the central axis of the circular ring.
[0021] Preferably, two notches are formed in each of the four connecting frames, and the four moving plates are fixedly screwed with the four connecting frames through the two notches respectively.
[0022] Preferably, the support, the rotating disc, the clamp and the base are arranged as two groups, the two groups are oppositely arranged, and the two screw rods are arranged between the two bases.
[0023] Preferably: two said pillars are slidingly connected in two bases respectively, one side of two said bases is fixedly connected with hydraulic rods, the driving end of two said hydraulic rods is fixedly connected with a pillar.
[0024] Compared with the prior art, the utility model has the advantages that:
[0025] 1、start two sides hydraulic rod, drive two sides pillar to move accordingly, in order to adapt to the workpiece of different length, then the workpiece is clamped through two side clamps, and the clamps can clamp workpieces of different sizes;
[0026] 2、start first motor, first motor drives the rotation of the turntable, and then drive the workpiece to rotate, then start cladding head main part, and rotate cladding, start second motor, two second motor drives two screw rod synchronous same direction rotation, and then drive the laser cladding assembly to move, so as to feed cladding;
[0027] 3、start third motor, drive the rotation of the driving roller, and then drive the rotation of the ring under the assistance of a plurality of driven wheels, namely, four cladding head main parts can be driven to rotate a corresponding angle, then start fourth motor, fourth motor drives the driving wheel, chain and driven wheel linkage, and then drive the rotation of the rotating rod and cladding head main part, so as to adjust the angle of the cladding head main part;
[0028] 4、loosen the moving plate, then translate the moving plate and other mechanisms provided thereon as a whole, namely, the cladding head main part is translated, the position of the cladding head main part relative to the workpiece can be adjusted, so as to more finely perform cladding treatment;
[0029] In summary, the device can drive the cladding head main part to revolve around the workpiece and adjust the angle of rotation, and can translate as a whole to feed cladding, so that the cladding head main part can be adjusted in a large range, and workpieces of different sizes can be processed. BRIEF DESCRIPTION OF DRAWINGS
[0030] Figure 1 is the overall structure schematic view of the utility model;
[0031] Figure 2 is the structure schematic view of the laser cladding assembly in the utility model;
[0032] Figure 3 is the partial structure schematic view of the laser cladding assembly in the utility model;
[0033] Figure 4 is the side view of the utility model Figure 1 .
[0034] In the figure: 1. pillar; 11. first motor; 12. turntable; 13. fixture; 2. base; 21. second motor; 22. screw; 23. hydraulic rod; 3. laser cladding assembly; 31. disk body; 311. ring body; 312. slide bar; 32. third motor; 321. driving roller; 33. driven roller; 34. circular ring; 341. slide groove; 342. inner ring; 35. connecting frame; 351. moving plate; 352. rotating joint; 353. rotating rod; 354. rotating shaft; 36. fourth motor; 361. driving wheel; 362. chain; 363. driven wheel; 37. cladding head body; 38. notch. DETAILED DESCRIPTION
[0035] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0036] Example 1
[0037] like Figures 1-4 As shown, in this embodiment, a rotary laser cladding head includes: a pillar 1 and a laser cladding assembly 3, one side of the pillar 1 is fixedly connected to a first motor 11, the driving end of the first motor 11 is fixedly connected to a turntable 12, and a fixture 13 is fixedly provided on the turntable 12; the bottom of the pillar 1 is provided with a base 2, one side of the base 2 is fixedly connected to two second motors 21, and the driving ends of the two second motors 21 are fixedly connected to screws 22; the first motor 11 is started, the first motor 11 drives the turntable 12 to rotate, and then drives the workpiece to rotate, and then the cladding head body 37 is started to perform rotary cladding, and the second motors 21 are started, and the two second motors 21 drive the two screws 22 to rotate synchronously and in the same direction, thereby driving the laser cladding assembly 3 to translate, so that the cladding can be fed;
[0038] The laser cladding assembly 3 comprises a disc body 31, a third motor 32, driven rollers 33, a circular ring 34, a connecting frame 35, a fourth motor 36 and a cladding head body 37, the disc body 31 is threadedly connected outside the two screw rods 22, the top of the disc body 31 is fixedly connected with a ring body 311, the inner side of the ring body 311 is fixedly connected with a sliding strip 312; the third motor 32 is fixedly connected outside the ring body 311, the driving end of the third motor 32 extends into the ring body 311 and is fixedly connected with a driving roller 321; a plurality of driven rollers 33 are all rotationally connected inside the ring body 311; the circular ring 34 is rotationally connected inside the ring body 311, a sliding groove 341 is formed in the circular ring 34, the circular ring 34 is rotationally connected with the circular ring 34 through the sliding groove 341 and the sliding strip 312, and an inner ring 342 is fixedly connected inside the circular ring 34; the third motor 32 is started to drive the driving roller 321 to rotate, and the circular ring 34 is driven to rotate with the assistance of the plurality of driven rollers 363, that is, the four cladding head bodies 37 can be driven to rotate by a corresponding angle, then the fourth motor 36 is started, the fourth motor 36 drives the driving wheel 361, the chain 362 and the driven wheel 363 to be linked, and the rotating rod 353 and the cladding head body 37 are driven to rotate, so as to adjust the angle of the cladding head body 37.
[0039] Further, the connecting frame 35 is fixedly connected between the circular ring 34 and the inner ring 342, a moving plate 351 is slidingly connected inside the connecting frame 35, one end of the moving plate 351 is fixedly connected with a rotating joint 352, a rotating rod 353 is rotationally arranged inside the rotating joint 352, a rotating shaft 354 is fixedly connected outside the rotating rod 353, and the rotating rod 353 is rotationally connected with the rotating joint 352 through the rotating shaft 354; the fourth motor 36 is fixedly connected on the moving plate 351, the driving end of the fourth motor 36 is fixedly connected with the driving wheel 361, the driving wheel 361 is externally meshed with the chain 362, the rotating shaft 354 extends out of the rotating joint 352 and is fixedly connected with the driven wheel 363, and one end of the chain 362 is rotationally meshed with the driven wheel 363; the cladding head body 37 is fixedly connected at the outer end of the rotating rod 353; it should be noted that the cladding head body 37 and the clamp 13 are prior art and will not be described in detail, in addition, it should be noted that the transmission angle between the chain 362, the driven wheel 363 and the driving wheel 361 is between 120 degrees and 180 degrees, there are teeth meshing with each other to ensure the transmission efficiency, and the transmission angle is prior art and will not be described in detail.
[0040] In the embodiment, the ring body 311 is not completely arranged, the positions of the driving roller 321 and the plurality of driven rollers 33 are consistent with the distance from the center, that is, the third motor 32 can drive the driving roller 321 to rotate, and the circular ring 34 is driven to rotate with the assistance of the plurality of driven rollers 363, the angle of the circular ring 34 rotating inside the ring body 311 is not greater than 90 degrees, and the cable externally connected with the cladding head body 37 is prevented from being wound.
[0041] Further, two notches 38 are formed on each of the four connecting frames 35, and the four moving plates 351 are fixedly screwed with the four connecting frames 35 through the two notches 38, respectively. The moving plates 351 are loosened, and then the moving plates 351 and other mechanisms arranged thereon are translated integrally, that is, the cladding head body 37 is translated, so that the position of the cladding head body 37 relative to the workpiece is adjusted, to facilitate more precise cladding treatment.
[0042] Embodiment Two
[0043] On the basis of embodiment one, in order to realize laser cladding on workpieces of different sizes, the hydraulic rods 23, the bases 2 and the struts 1 are arranged.
[0044] As shown in the drawings, Figure 1 In this embodiment, the two struts 1 are slidingly connected in the two bases 2, respectively, and the two bases 2 are fixedly connected with the hydraulic rods 23 on one side, and the driving ends of the two hydraulic rods 23 are fixedly connected with the struts 1.
[0045] In specific implementation, the two hydraulic rods 23 on the two sides are started to drive the two struts 1 to move correspondingly, so as to adapt to workpieces of different lengths, and then the workpiece is clamped by the clamps 13 on the two sides, which can clamp workpieces of different sizes.
[0046] Working principle: first, the two hydraulic rods 23 on the two sides are started to drive the two struts 1 to move correspondingly, so as to adapt to workpieces of different lengths, and then the workpiece is clamped by the clamps 13 on the two sides, which can clamp workpieces of different sizes, then the first motor 11 is started to drive the turntable 12 to rotate, and then the workpiece is rotated, then the cladding head body 37 is started to rotate, the two second motors 21 are started to drive the two screw rods 22 to rotate synchronously and in the same direction, and then the laser cladding assembly 3 is translated, so that the cladding is fed, then the third motor 32 is started to drive the driving roller 321 to rotate, and then the circular ring 34 is rotated with the assistance of the plurality of driven wheels 363, that is, the four cladding head bodies 37 are rotated by a corresponding angle, then the fourth motor 36 is started to drive the driving wheel 361, the chain 362 and the driven wheel 363 to rotate, and then the rotating rod 353 and the cladding head body 37 are rotated, so as to adjust the angle of the cladding head body 37, in addition, the moving plate 351 can be loosened, and then the moving plate 351 and other mechanisms arranged thereon are translated integrally, that is, the cladding head body 37 is translated, so that the position of the cladding head body 37 relative to the workpiece is adjusted, to facilitate more precise cladding treatment.
[0047] It is apparent for a person skilled in the art that the present application is not limited to the details of the above-described exemplary embodiments, but that it can be implemented in other concrete forms without departing from the spirit or the essential characteristics of the present application. Therefore, the embodiments should be considered as exemplary and non-limiting, the scope of the present application being defined by the claims appended hereto rather than by the above description, and all the changes which fall within the meaning and the scope of the equivalent elements of the claims are intended to be embraced therein. Any reference signs in the claims should not be construed as limiting the claims to the figures in which the reference signs are used.
[0048] Furthermore, it should be understood that although the present specification describes exemplary embodiments, not every embodiment contains only one independent technical solution, and the present specification is described in this way only for the sake of clarity, and a person skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that a person skilled in the art can understand.
Claims
1. A rotating laser cladding head, characterized in that, Include: The one side of the support (1) is fixedly connected with a first motor (11), the driving end of the first motor (11) is fixedly connected with a rotating disc (12), and the rotating disc (12) is fixedly provided with a clamp (13); The bottom of the support (1) is provided with a base (2), one side of the base (2) is fixedly connected with two second motors (21), and the driving end of the two second motors (21) is fixedly connected with a screw rod (22); The laser cladding assembly (3) is arranged on one side of the base (2) and can be cladded.
2. The rotating laser cladding head of claim 1, wherein, The laser cladding assembly (3) comprises: The disc body (31) is threadedly connected outside the two screw rods (22), the top of the disc body (31) is fixedly connected with a ring body (311), and the inner side of the ring body (311) is fixedly connected with a sliding bar (312); The third motor (32) is fixedly connected outside the ring body (311), the driving end of the third motor (32) extends into the ring body (311) and is fixedly connected with a driving roller (321); The driven roller (33) is rotatably connected in the ring body (311); The circular ring (34) is rotatably connected in the ring body (311), the circular ring (34) is provided with a sliding groove (341) in the inside, the circular ring (34) is rotatably connected with the circular ring (34) through the sliding groove (341) and the sliding bar (312), and the circular ring (34) is fixedly connected with an inner ring (342) in the inside; The connecting frame (35) is fixedly connected between the circular ring (34) and the inner ring (342), the moving plate (351) is slidably connected in the connecting frame (35), one end of the moving plate (351) is fixedly connected with a rotating joint (352), the rotating joint (352) is rotatably provided with a rotating rod (353) in the inside, the rotating rod (353) is fixedly connected with a rotating shaft (354) outside, and the rotating rod (353) is rotatably connected with the rotating joint (352) through the rotating shaft (354); The fourth motor (36) is fixedly connected on the moving plate (351), the driving end of the fourth motor (36) is fixedly connected with a driving wheel (361), the driving wheel (361) is engaged with a chain (362) outside, the rotating shaft (354) extends out of the rotating joint (352) and is fixedly connected with a driven wheel (363), and one end of the chain (362) is rotatably engaged with the driven wheel (363); The cladding head body (37) is fixedly connected to the outer end of the rotating rod (353).
3. The rotating laser cladding head of claim 2, wherein, The ring body (311) is not completely provided, the positions of the driving roller (321) and the plurality of driven rollers (33) are consistent with the distance from the center.
4. The rotating laser cladding head of claim 2, wherein, The connecting frames (35), the moving plates (351), the rotating joints (352), the rotating rods (353), the rotating shafts (354), the fourth motors (36), the driving wheels (361), the chains (362), the driven wheels (363) and the cladding head bodies (37) are arranged in four groups, and the four groups are arranged around the central axis of the ring (34).
5. The rotating laser cladding head of claim 2, wherein, Two notches (38) are formed in each of the four connecting frames (35), and the four moving plates (351) are respectively fixedly connected with the four connecting frames (35) through the two notches (38).
6. The rotating laser cladding head of claim 1, wherein, The struts (1), the rotating discs (12), the clamps (13) and the bases (2) are arranged in two groups, and the two groups are oppositely arranged, and the two screw rods (22) are arranged between the two bases (2).
7. The rotating laser cladding head of claim 1, wherein, The two struts (1) are respectively and slidably connected in the two bases (2), one side of each of the two bases (2) is fixedly connected with a hydraulic rod (23), and the driving end of each of the two hydraulic rods (23) is fixedly connected with the strut (1).
Citation Information
Patent Citations
Rotary laser cladding head
CN221235660U