Microwave regeneration device for asphalt mixture

Abstract

The utility model relates to the technical field of asphalt recovery, and provides an asphalt mixture microwave regeneration device which comprises a frame body, two material collecting bins are mounted at the top of the frame body, two batching conveying belts are mounted at the top of the inner side of the frame body, and a feeding hole is formed in the middle of the inner side wall of the frame body; the recycling mechanism is arranged at the bottom end of the inner side wall of the frame body, the recycling mechanism comprises a power motor, the power motor is installed at one end of the inner side wall of the frame body, and a double-shaft speed reducer is installed at the output end of the power motor; through the arrangement of the microwave heating system, a heated object can be heated from inside to outside, asphalt materials can be stirred more uniformly through the double-shaft stirrer, uniform transfer of heat is achieved, the microwave heater is adopted to heat the asphalt materials, and compared with a traditional heating mode, microwave heating is more efficient, saves energy and is uniform in heating; and energy consumption and environmental pollution can be reduced.

Description

TECHNICAL FIELD

[0001] The utility model relates to bitumen recycling technical field, concretely is a kind of bituminous mixture microwave regeneration device. BACKGROUND

[0002] In the traditional bituminous pavement maintenance and regeneration process, the heating treatment of waste bituminous material is a key link. The traditional heating method often adopts direct heating method, that is, by flame or high-temperature gas directly contacting with bituminous mixture to realize rapid heating. However, this heating method has many disadvantages, which seriously restricts the efficient and environmentally-friendly development of bitumen regeneration technology.

[0003] Firstly, direct heating is easy to cause the volatilization of light components in bitumen, and even cause bitumen aging, thereby reducing the performance and service life of regenerated bitumen. This is because the direct contact of open flame or high-temperature gas with bitumen will destroy the original chemical structure of bitumen, damage its active ingredients, and further affect the adhesion and durability of bitumen.

[0004] Secondly, the traditional heating method usually has low heating efficiency and high energy consumption. Due to the uneven heat transfer in the heating process, a long heating time is often needed to reach the required temperature, which not only increases the energy consumption, but also prolongs the production cycle and reduces the production efficiency.

[0005] In addition, the direct heating method also has the problem of environmental pollution. The emission of waste gas, smoke and other emissions caused by combustion has adverse effects on the surrounding environment, which does not meet the current green and environmentally-friendly sustainable development requirements.

[0006] Therefore, the skilled person in the art proposes a bituminous mixture microwave regeneration device to solve the problems raised in the background art. CONTENT OF THE UTILITY MODEL

[0007] In order to solve the above technical problems, the utility model provides a bituminous mixture microwave regeneration device, which realizes efficient and environmentally-friendly heating treatment of waste bituminous material through the design of stirring bin and preheating bin.

[0008] A bituminous mixture microwave regeneration device, comprising a frame body, two material collecting bins are installed on the top of the frame body, two material distributing conveyors are installed on the top of the inner side of the frame body, a feeding port is installed on the middle of the inner side wall of the frame body;

[0009] The recycling mechanism is arranged at the bottom end of the inner side wall of the frame body, and comprises a power motor, which is installed at one end of the inner side wall of the frame body, and the output end of the power motor is provided with a double-shaft speed reducer, and the output end of the double-shaft speed reducer is fixedly connected with a double-shaft stirrer; a plurality of outer stirring rods are fixedly connected to the outer side wall of the double-shaft stirrer; a stirring barrel is installed at the inner side wall of the bottom end of the frame body; a discharge port is installed at the bottom of the outer side wall of the frame body; and a plurality of asphalt heating bins are connected around the frame body.

[0010] The injection mechanism is arranged on one side of the inner wall of the frame body.

[0011] Preferably, the discharge port is also installed on the outer side wall of the stirring barrel, and the double-shaft stirrer is evenly installed on the outer side wall of the double-shaft stirrer.

[0012] Preferably, the outer side wall of the frame body is also provided with a whole machine control box, and the outer side wall of the whole machine control box is also provided with a generator set.

[0013] Preferably, the injection mechanism comprises an asphalt spraying system, which is installed at one end of the inner side wall of the frame body close to the power motor, and the top end of the asphalt spraying system is provided with a first microwave heater.

[0014] Preferably, the top of the stirring barrel is also provided with two electronic scales, the electronic scales are also installed on the inner side wall of the frame body, the top of the stirring barrel is also provided with a temperature sensor, and the top of the stirring barrel is also provided with a plurality of second microwave heaters.

[0015] Preferably, the second microwave heater is installed on the top of the stirring barrel for heating the stirring barrel, and the discharge port is connected with the stirring barrel for discharging the materials in the stirring barrel.

[0016] Compared with the prior art, the utility model has the advantages of the following beneficial effects:

[0017] 1. Through the setting of the microwave heating system, the heating object can be heated from inside to outside, and the asphalt material can be more uniformly stirred through the double-shaft stirrer, so that the uniform heat transfer is realized, the microwave heater is adopted to heat the asphalt material, compared with the traditional heating mode, the microwave heating is more efficient, energy-saving and uniform, which helps to reduce energy consumption and environmental pollution.

[0018] 2. The materials in the stirring barrel are weighed in real time through the electronic scale, so that the accuracy and consistency of the batching are ensured, fine production management and cost control are realized, the asphalt mixture can be uniformly matched when the weighing system is used, the traditional asphalt recycling utilization rate is 50%, and the microwave recycling can reach 100% utilization. BRIEF DESCRIPTION OF DRAWINGS

[0019] Figure 1 It is a three-dimensional structure schematic view of the utility model.

[0020] In the figure: 1, frame body; 2, aggregate bin; 3, batching conveyor belt; 4, feed inlet; 5, asphalt spraying system; 51, first microwave heater; 6, power motor; 61, double-shaft speed reducer; 62, stirring barrel; 63, double-shaft stirrer; 64, outer stirring rod; 65, discharge port; 66, second microwave heater; 67, electronic scale; 68, temperature sensor; 7, whole machine control box; 71, generator set. DETAILED DESCRIPTION

[0021] The embodiments of the utility model will be further described in detail below in combination with the drawings and examples. The following examples are used to illustrate the utility model, but cannot be used to limit the scope of the utility model.

[0022] As shown in the accompanying Figure 1 As shown in the accompanying

[0023] Example one: the utility model provides a kind of asphalt mixture microwave regeneration device, including frame body 1, the top of the frame body 1 is equipped with two aggregate bins 2, the top of the inside of the frame body 1 is equipped with two batching conveyor belts 3, the middle of the inside wall of the frame body 1 is equipped with feed inlet 4;

[0024] Recycling mechanism, the recycling mechanism is arranged at the bottom end of the inside wall of frame body 1, the recycling mechanism includes power motor 6, the power motor 6 is installed in one end of the inside wall of frame body 1, the output end of the power motor 6 is equipped with double-shaft speed reducer 61, the output end of the double-shaft speed reducer 61 is fixedly connected with double-shaft stirrer 63;The outer wall of the double-shaft stirrer 63 is fixedly connected with a plurality of outer stirring rods 64, the inside wall of the bottom end of the frame body 1 is equipped with stirring barrel 62;The bottom of the outside of the frame body 1 is equipped with discharge port 65, the frame body 1 is connected with a plurality of asphalt heating bins around, the discharge port 65 is also installed on the outer wall of stirring barrel 62, the double-shaft stirrer 63 is evenly installed on the outer wall of double-shaft stirrer 63, the outer wall of the frame body 1 is also equipped with whole machine control box 7, the outer wall of the whole machine control box 7 is also equipped with generator set 71.

[0025] Specifically, by the rotation of double-shaft stirrer 63, double-shaft stirrer 63 can rotate with outer stirring rod 64, so that outer stirring rod 64 stirs the asphalt material inside, facilitating stirring when heating.

[0026] The injection mechanism is arranged on one side of the inner wall of the frame body 1, and comprises an asphalt spraying system 5 which is installed on the inner wall of the frame body 1 and close to one end of the power motor 6, the top end of the asphalt spraying system 5 is provided with a first microwave heater 51, the top of the stirring barrel 62 is also provided with two electronic scales 67, the electronic scales 67 are also installed on the inner wall of the frame body 1, the top of the stirring barrel 62 is also provided with a temperature sensor 68, the top of the stirring barrel 62 is also provided with a plurality of second microwave heaters 66, the second microwave heaters 66 are arranged on the top of the stirring barrel 62 and used for heating the stirring barrel 62, and the discharge port 65 is connected with the stirring barrel 62 and used for discharging materials in the stirring barrel 62.

[0027] Specifically, the first microwave heater 51 is arranged to heat the asphalt in the asphalt spraying system 5, so that the asphalt in the asphalt spraying system 5 is sprayed into the stirring barrel 62 through the nozzle to add asphalt inside.

[0028] When the device needs to be used, the generator set 71 is used to supply power to the material conveying belt 3, the power motor 6, the asphalt spraying system 5, the second microwave heater 66, the temperature sensor 68 and the electronic scale 67, then the whole machine control box 7 is used to control the working of the components, then the aggregate bin 2 is transported by the material conveying belt 3 with the asphalt materials in the aggregate bin 2, then the asphalt materials on the top of the material conveying belt 3 enter the stirring barrel 62 through the feeding port 4, the power motor 6 is started to rotate the double-shaft stirring machine 63 through the double-shaft reducer 61, the double-shaft stirring machine 63 rotates with the outer stirring rod 64 to stir the asphalt materials inside, the first microwave heater 51 heats the asphalt materials of the asphalt spraying system 5, so that the asphalt inside flows out and mixes with the asphalt materials, the electronic scale 67 is used to weigh the materials inside, the second microwave heater 66 is used to heat the materials, then the temperature sensor 68 detects the temperature and transmits it to the whole machine control box 7, and the heated asphalt materials are discharged through the discharge port 65.

[0029] The standard parts used in the utility model can be purchased from the market, the special-shaped parts can be ordered according to the description and the drawings, the specific connection mode of each part adopts the conventional means such as bolts, rivets and welding in the prior art, the machinery, parts and equipment adopt the conventional types in the prior art, the circuit connection adopts the conventional connection mode in the prior art, and details are not described herein. The contents not described in detail in the description all belong to the prior art known to the person skilled in the art.

[0030] In the description of the utility model, the terms "first", "second" are only used for the purpose of description, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features limited by "first" and "second" can explicitly or implicitly include one or more of the features. The meaning of "multiple" is two or more, unless otherwise specifically limited.

[0031] In the utility model, unless otherwise specifically defined and limited, the terms "installation", "connection", "connection", "fixing" and the like should be understood broadly, for example, it can be fixed connection, or detachable connection, or integrated; it can be mechanical connection, or electrical connection; it can be directly connected, or indirectly connected through intermediate medium, or the communication or interaction relationship between two elements. For ordinary skilled in the art, the specific meaning of the above terms in the utility model can be understood according to the specific circumstances.

[0032] In the utility model, unless otherwise specifically defined and limited, the first feature is "on" or "under" the second feature, which can be direct contact between the first and second features, or indirect contact between the first and second features through intermediate medium. Moreover, the first feature "above", "above" and "above" the second feature can be directly above or obliquely above the first feature, or only indicate that the horizontal height of the first feature is higher than that of the second feature. The first feature "below", "below" and "below" the second feature can be directly below or obliquely below the first feature, or only indicate that the horizontal height of the first feature is less than that of the second feature.

[0033] In the description of the specification, the description of the terms "one embodiment", "some embodiments", "example", "specific example" or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In the specification, the illustrative description of the above terms is not necessarily for the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art can combine and combine the different embodiments or examples described in the specification and the features of different embodiments or examples without conflict

[0034] The utility model discloses the embodiment in the drawing, only relate to the structure involved in the embodiment of the disclosure, other structures can refer to the usual design, under the condition of no conflict, the same embodiment and different embodiments of the utility model can be combined mutually.

[0035] Although the utility model has been explained in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions recorded in the foregoing embodiments or make equivalent replacement to part of the technical features, and any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. An asphalt mixture microwave regeneration apparatus, characterized by: Including the frame body (1), the top of the frame body (1) is provided with two aggregate bins (2), the top of the inner side of the frame body (1) is provided with two batching conveyors (3), and the middle of the inner side wall of the frame body (1) is provided with a feeding port (4); A recycling mechanism is arranged at the bottom end of the inner side wall of the frame body (1), the recycling mechanism comprises a power motor (6), the power motor (6) is arranged at one end of the inner side wall of the frame body (1), the output end of the power motor (6) is provided with a double-shaft speed reducer (61), and the output end of the double-shaft speed reducer (61) is fixedly connected with a double-shaft mixer (63); a plurality of outer stirring rods (64) are fixedly connected to the outer side wall of the double-shaft mixer (63), the inner side wall of the bottom end of the frame body (1) is provided with a stirring barrel (62); a discharge port (65) is arranged at the bottom of the outer side of the frame body (1), and a plurality of asphalt heating bins are connected around the frame body (1); A feeding mechanism is arranged on one side of the inner wall of the frame body (1).

2. The asphalt mixture microwave regeneration device according to claim 1, characterized in that: The discharge port (65) is also arranged on the outer side wall of the stirring barrel (62), and the double-shaft mixer (63) is arranged on the outer side wall of the double-shaft mixer (63).

3. The asphalt mixture microwave regeneration device according to claim 2, characterized in that: The outer side wall of the frame body (1) is also provided with a whole machine control box (7), and the outer side wall of the whole machine control box (7) is also provided with a generator set (71).

4. The asphalt mixture microwave regeneration device according to claim 1, characterized in that: The feeding mechanism comprises an asphalt spraying system (5), the asphalt spraying system (5) is arranged at one end of the inner side wall of the frame body (1) close to the power motor (6), and the top end of the asphalt spraying system (5) is provided with a first microwave heater (51).

5. The asphalt mixture microwave regeneration device according to claim 4, characterized in that: The top of the stirring barrel (62) is also provided with two electronic scales (67), the electronic scales (67) are also arranged on the inner side wall of the frame body (1), the top of the stirring barrel (62) is also provided with a temperature sensor (68), and the top of the stirring barrel (62) is also provided with a plurality of second microwave heaters (66).

6. The asphalt mixture microwave regeneration device according to claim 5, characterized in that: The second microwave heater (66) is arranged on the top of the stirring barrel (62) for heating the stirring barrel (62), and the discharge port (65) is connected with the stirring barrel (62) for discharging materials in the stirring barrel (62).

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