Screw type air compressor with good heat dissipation effect
By introducing cooling and temperature reduction mechanisms into the screw air compressor and utilizing the heat exchange and circulating cooling system of components such as U-tubes and air pumps, the problem of increased burden on the cooling system in high temperature environments is solved, achieving better heat dissipation effects and stable operation of the air compressor.
Patent Information
- Application Number
- CN202423133317.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-18
- Publication Date
- 2025-10-21
- Estimated Expiration
- 2034-12-18
AI Technical Summary
In high-temperature environments, the cooling system of the screw air compressor is burdened with increased cooling effects, which affects the heat dissipation efficiency. Especially in high-temperature environments such as summer or outdoor construction sites, the compressed air discharged from the air compressor is at a high temperature, resulting in an increased heat load.
The cooling mechanism and temperature-reducing mechanism are used to reduce the air temperature inside the box through heat exchange between the U-tube and the air duct, and the air pump and exhaust fan are used to maintain air circulation. The water pump and coil are combined to reduce the intake air temperature, and low-temperature items such as ice bags are used to further reduce the temperature, forming a circulating cooling system.
Effectively reduce the heat load of the air compressor, improve the heat dissipation effect, reduce the temperature rise of compressed air, enhance the heat dissipation capacity of the cooling system, and ensure the stable operation of the air compressor in high temperature environment.
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Figure CN223459555U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to air compressor technology field, concretely is a screw air compressor with good heat dissipation effect. BACKGROUND
[0002] The screw air compressor is a positive displacement compressor, when the compressor is running, the gas is sucked from the air inlet, the two screws and the shell form a closed space, then the closed compression cavity of V shape is formed along with the rotation of the rotor, the compressed gas is discharged from the exhaust port, generally, when the screw air compressor is used, a large amount of heat is generated in the compression work engineering of the air compressor, so a cooling system or device is arranged on the screw compressor, the cooling system composed of the radiator, the fan and the cooling liquid and other components is used to maintain the normal working temperature of the machine, and the air compressor is cooled;
[0003] However, in hot weather such as summer, the air temperature in the external environment is high, when the air compressor is used in the outdoor environment such as the construction site, the cooling system of the air compressor is greatly burdened due to the high external temperature, the cooling system of the air compressor needs to increase the operation frequency or power to dissipate heat, which easily leads to the increase of the cooling system loss or even the damage of the cooling system, thereby indirectly affecting the heat dissipation of the air compressor, especially some air compressors using the circulating water cooling mode, the heat exchange between the circulating water and the external air leads to the small temperature reduction of the circulating water, thereby affecting the cooling effect, which is inconvenient.
[0004] In addition, the higher the air inlet temperature of the air compressor is, the higher the temperature of the compressed air will be, because in the compression process, the air absorbs the heat energy converted by the electric energy, leading to the temperature rise of the compressed air, when the external air temperature is high, the temperature of the compressed air discharged from the air compressor is also high, leading to the high thermal load of the air compressor, thereby affecting the heat dissipation of the air compressor cooling system. UTILITY MODEL CONTENTS
[0005] The utility model aims at providing a screw air compressor with good heat dissipation effect to solve the problems in the above background technology.
[0006] To achieve the above object, the utility model provides the following technical scheme:
[0007] A screw air compressor with good heat dissipation effect comprises:
[0008] The body, the box body, the cooling mechanism capable of reducing the ambient temperature near the body, and the cooling mechanism capable of reducing the temperature of the gas entering the inside of the body, the air inlet pipe fixedly connected to the air inlet end of the body, and the air outlet pipe fixedly connected to the air outlet end, the box body is an open-top structure, the top opening of the box body is detachably connected to the cover plate, and the bottom surface of the box body is fixedly connected to the chassis, the body is located inside the box body, and the air inlet pipe and the air outlet pipe penetrate through the two ends of the box body inside, the cooling mechanism is located inside the box body, the cooling mechanism comprises a plurality of U-shaped pipes, and the plurality of U-shaped pipes are vertically arranged in sequence, a connecting box is arranged between the plurality of U-shaped pipes, and the two ends of the plurality of U-shaped pipes are fixedly connected to the opposite sides of the connecting box, the inside of each of the plurality of U-shaped pipes is in communication with the inside of the connecting box, one end of the box body inside is fixedly connected to a placing box, and one side of the placing box is in contact with the outside wall of the plurality of U-shaped pipes and one side of the connecting box, and the cooling mechanism is fixedly connected to one end of the box body.
[0009] Further, the inside of the pipe body is fixedly connected to the bottom surface of the box body, and the outside wall of the pipe body is fixedly connected to a plurality of air guide pipes, the plurality of air guide pipes correspond to the plurality of U-shaped pipes one by one, the inside of each of the plurality of air guide pipes is in communication with the inside of the pipe body, one end of each of the plurality of air guide pipes penetrates through one side of the connecting box, and the plurality of air guide pipes are located inside the corresponding U-shaped pipes, and one end of each of the plurality of air guide pipes penetrates through the outside wall of the corresponding U-shaped pipe and is in communication with the inside of the box body.
[0010] Further, a plurality of circular holes are formed in one side of the box body, and a plurality of exhaust fans are fixedly connected to one side of the box body, the plurality of exhaust fans correspond to the plurality of circular holes one by one, and the inside of any exhaust fan is in communication with the inside of the corresponding circular hole.
[0011] Further, the top surface of the cover plate is fixedly connected to a gas pump box, and a gas pump is arranged in the gas pump box, the gas outlet end of the gas pump is fixedly connected to a connecting pipe, and one end of the connecting pipe penetrates through the cover plate and is detachably connected to the top end of the pipe body.
[0012] Further, the cooling mechanism comprises:
[0013] A fixing box, a collecting box, and a plurality of coil pipes, one side of the fixing box is fixedly connected to one end of the box body, the collecting box is fixedly sleeved in the inside of the fixing box, one end of the air inlet pipe penetrates through one side of the fixing box and is fixedly connected to one side of the collecting box, the inside of the air inlet pipe is in communication with the inside of the collecting box, one end of each of the plurality of coil pipes is fixedly connected to the other side of the collecting box, the inside of each of the plurality of coil pipes is in communication with the inside of the collecting box, and the other end of each of the plurality of coil pipes is fixedly connected to the other side of the fixing box, a plurality of air inlet holes are formed in the other side of the fixing box, the plurality of air inlet holes correspond to the plurality of coil pipes one by one, and the inside of each of the plurality of coil pipes is in communication with the inside of the corresponding air inlet hole.
[0014] Further in: the fixed box top is provided with a water pump box, and a water pump is arranged in the water pump box, the water outlet of the water pump is fixedly connected with the top surface of the fixed box through a pipeline, and the bottom surface of the fixed box is fixedly connected with the water inlet of the water pump through a water guide pipe, one end of the two water guide pipes penetrates the top surface of the cover plate and the bottom surface of the box body respectively, and one end of the two water guide pipes is fixedly connected with the top and bottom of the connecting box respectively, the connecting box, the two water guide pipes and the inside of the fixed box are connected in communication, a baffle is arranged below any U-shaped pipe, the baffle is fixedly sleeved in the connecting box, a communication hole is formed in the top surface of any baffle, a hose is fixedly connected in any communication hole, and one end of any hose is fixedly connected with one end of the U-shaped pipe above the adjacent baffle.
[0015] Further in: the box body is fixedly connected with a plurality of square tubes on one side, and the plurality of square tubes correspond to the plurality of exhaust fans one by one.
[0016] Compared with the prior art, the air compressor cooling device has the advantages that:
[0017] By placing the machine body into the box body and covering the cover plate, the cover plate and the box body isolate the air in the box body from the outside air, then by placing ice bags and other low-temperature objects in the placing box, and by injecting water into the plurality of U-shaped pipes and the fixed box, the water flow is cooled by heat exchange with the objects in the placing box, and the water flow can be heat-exchanged with the air in the box body through the U-shaped pipes to reduce the temperature of the air in the box body, and by starting the air pump, the outside air flow is heat-exchanged with the water flow in the U-shaped pipes to reduce the temperature of the air flow, and then the air flow enters the box body, so that the temperature of the air in the box body is relatively low, and when the cooling device on the machine body is cooled, the air in the box body is heat-exchanged with the air in the box body, so that the heat dissipation effect of the air compressor is improved, and when the machine body sucks the outside air, the air enters the machine body through the coil pipe and the air inlet pipe, and the air is heat-exchanged with the water flow in the fixed box in the coil pipe to reduce the temperature of the air, so that the temperature increase of the compressed air is relatively reduced, which helps to reduce the generation of heat, thereby improving the heat dissipation effect, and by starting the water pump, the water flow can circulate between the plurality of U-shaped pipes and the fixed box, the heat exchange frequency between the water flow and the low-temperature objects in the placing box is improved, the overall temperature of the water flow is kept low, and the air in the box body can be exhausted through the exhaust fan to keep the air in the box body circulating. BRIEF DESCRIPTION OF DRAWINGS
[0018] Figure 1 It is a whole structure schematic view of the utility model;
[0019] Figure 2 It is a box body internal structure schematic view in the utility model;
[0020] Figure 3 It is a cooling mechanism structure schematic view in the utility model;
[0021] Figure 4 is the cooling mechanism structure explosion map in the utility model;
[0022] Figure 5 is the fixed box internal section structure schematic view in the utility model.
[0023] In the drawing: 100, machine body;110, air inlet pipe;120, air outlet pipe;200, box body;210, chassis;220, cover plate;300, cooling mechanism;310, U-shaped pipe;320, connecting box;321, partition;330, pipe body;331, air guide pipe;340, placing box;350, air pump box;351, connecting pipe;360, exhaust fan;361, square tube;400, cooling mechanism;401, water guide pipe;410, fixed box;420, collection box;430, coil pipe;440, water pump box. DETAILED DESCRIPTION
[0024] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.
[0025] Please refer to Figures 1-5 In the embodiments of the utility model, a screw rod type air compressor with good heat dissipation effect comprises:
[0026] The machine body 100, the box body 200, the cooling mechanism 300 capable of reducing the ambient temperature near the machine body 100 and the cooling mechanism 400 capable of reducing the temperature of the gas entering the inside of the machine body 100, the air inlet pipe 110 is fixedly connected to the air inlet end of the machine body 100, the air outlet pipe 120 is fixedly connected to the air outlet end, the box body 200 is of a top opening structure, the cover plate 220 is detachably connected to the top opening of the box body 200, the chassis 210 is fixedly connected to the bottom surface of the box body 200, the machine body 100 is located inside the box body 200, one end of the air inlet pipe 110 and the air outlet pipe 120 respectively penetrate the two ends inside the box body 200, the cooling mechanism 300 is located inside the box body 200, the cooling mechanism 300 comprises a plurality of U-shaped pipes 310, the plurality of U-shaped pipes 310 are vertically arranged in sequence, the connecting box 320 is arranged between the plurality of U-shaped pipes 310, the two ends of the plurality of U-shaped pipes 310 are fixedly connected to the opposite sides of the connecting box 320 respectively, the inside of the plurality of U-shaped pipes 310 is in communication with the inside of the connecting box 320, the placing box 340 is fixedly connected to one end inside the box body 200, one side of the placing box 340 is in contact with the outer side wall of the plurality of U-shaped pipes 310 and one side of the connecting box 320 respectively, and the cooling mechanism 400 is fixedly connected to one end of the box body 200.
[0027] Specifically, by placing the body 100 into the box body 200 and installing the cover 220 on the top of the box body 200, the box body 200 and the cover 220 isolate the body 100 from the outside world. The cover 220 and the box body 200 are both covered with insulation materials such as foam. When in use, low-temperature items such as ice bags are placed inside the placement box 340, and water is injected into the connecting box 320 and multiple U-shaped tubes 310. The U-shaped tube 310, the placement box 340 and the connecting box 320 are all made of metal materials with good thermal conductivity such as copper, so that the water flow is cooled by the low-temperature items in the placement box 340, and the water flow with lower temperature inside the multiple U-shaped tubes 310 is heat-exchanged with the air inside the box body 200, thereby reducing the internal ambient temperature of the box body 200. The cooling device of the body 100 can cool down by heat exchange with the air inside the box body 200, thereby improving the heat dissipation efficiency of the air compressor.
[0028] Example 1
[0029] like Figures 1-4 As shown, in this embodiment, the bottom surface of the box body 200 is fixedly connected to the tube body 330, and the outer wall of the tube body 330 is fixedly connected to a plurality of air guide tubes 331, the plurality of air guide tubes 331 correspond to the plurality of U-shaped tubes 310 one by one, and the interiors of the plurality of air guide tubes 331 are all connected to the interior of the tube body 330, one end of the plurality of air guide tubes 331 passes through one side of the connection box 320, and the plurality of air guide tubes 331 are all located inside the corresponding U-shaped tube 310, one end of the plurality of air guide tubes 331 passes through the outer wall of the corresponding U-shaped tube 310 and is connected to the box The interior of the box body 200 is connected, and a plurality of circular holes are opened on one side of the box body 200, and a plurality of exhaust fans 360 are fixedly connected to one side of the box body 200, and the plurality of exhaust fans 360 correspond to the plurality of circular holes one by one. The interior of any exhaust fan 360 is connected to the interior of the corresponding circular hole, and the top surface of the cover plate 220 is fixedly connected to the air pump box 350, and an air pump is provided inside the air pump box 350, and the air outlet end of the air pump is fixedly connected to a connecting pipe 351, and one end of the connecting pipe 351 passes through the cover plate 220 and is detachably connected to the top end of the tube body 330.
[0030] In this embodiment, the connecting pipe 351 is connected to the tube body 330 so that the airflow formed by the external air can be continuously injected into the multiple air guide tubes 331 through the air pump and the connecting pipe 351. The external airflow inside the multiple air guide tubes 331 can exchange heat with the water flow with lower temperature inside the multiple U-shaped tubes 310 to reduce the temperature, and then be discharged from one end of the multiple air guide tubes 331 to the interior of the box body 200. The air inside the box body 200 can be drawn out of the box body 200 by starting the multiple exhaust fans 360, so that the air inside the box body 200 is kept circulating and the overall temperature is low, thereby avoiding the temperature increase caused by the lack of air circulation inside the box body 200.
[0031] like Figure 2and Figure 5 As shown in the embodiment, the cooling mechanism 400 comprises:
[0032] The fixed box 410 is fixedly connected to one end of the box body 200, the collecting box 420 is fixedly sleeved in the fixed box 410, one end of the air inlet pipe 110 penetrates through one side of the fixed box 410 and is fixedly connected to one side of the collecting box 420, the inside of the air inlet pipe 110 is in communication with the inside of the collecting box 420, one end of each of the plurality of coil pipes 430 is fixedly connected to the other side of the collecting box 420, the inside of each of the plurality of coil pipes 430 is in communication with the inside of the collecting box 420, the other end of each of the plurality of coil pipes 430 is fixedly connected to the other side of the fixed box 410, a plurality of air inlet holes are formed in the other side of the fixed box 410, each of the plurality of air inlet holes corresponds to one of the plurality of coil pipes 430, the inside of each of the plurality of coil pipes 430 is in communication with the inside of the corresponding air inlet hole, the water pump box 440 is arranged on the top of the fixed box 410, a water pump is arranged in the inside of the water pump box 440, the water outlet of the water pump is fixedly connected to the top surface of the fixed box 410 through a conduit, and the bottom surface of the fixed box 410 and the water inlet of the water pump are both fixedly connected to the water guide pipe 401, one end of each of the two water guide pipes 401 penetrates through the top surface of the cover plate 220 and the bottom surface of the box body 200, and one end of each of the two water guide pipes 401 is fixedly connected to the top and bottom of the connecting box 320, the inside of the connecting box 320, the two water guide pipes 401 and the fixed box 410 are in communication, the bottom of each of the U-shaped pipes 310 is provided with the partition plate 321, each of the partition plates 321 is fixedly sleeved in the inside of the connecting box 320, the top surface of each of the partition plates 321 is provided with the through hole, the inside of each of the through holes is fixedly connected to the hose, and one end of each of the hoses is fixedly connected to one end of the U-shaped pipe 310 above the adjacent partition plate 321.
[0033] In implementation, the body 100 can draw air inside the cooling mechanism 400 through the air inlet pipe 110, because the air inside the box 200 can be heated due to heat exchange with the body 100. The water pump is started to draw water from the top of the connecting box 320 into the fixed box 410, so that the fixed box 410 is filled with water with a lower temperature. Then the body 100 can draw external air through the air inlet pipe 110, the collection box 420 and the multiple coils 430. When the external air passes through the coils 430, it can exchange heat with the water inside the fixed box 410 to reduce the temperature. Then the air enters the body 100 through the collection box 420 and the air inlet pipe 110, thereby reducing the temperature of the air entering the body 100, which helps to reduce the generation of heat and improve the cooling effect. The water drawn by the water pump from the top of the connecting box 320 flows back into the connecting box 320 from the bottom end of the connecting box 320 through the water guide pipe 401 at the bottom of the fixed box 410. Then, due to the multiple partitions 321 inside the connecting box 320, the water flowing back into the connecting box 320 flows through the hoses on the partitions 321 and the U-shaped pipes 310 on the partitions 321 in turn. After the water flows into one end of the adjacent U-shaped pipe 310 through the hose on the partition 321, it flows through the adjacent U-shaped pipe 310 and reflows into the connecting box 320 from the other end of the adjacent U-shaped pipe 310. Then the water flows into the U-shaped pipe 310 above through the partition 321 above the adjacent U-shaped pipe 310, thereby circulating the water inside the multiple U-shaped pipes 310 and the fixed box 410 and contacting the low-temperature items inside the placing box 340 to keep the overall water temperature low.
[0034] Example Two
[0035] On the basis of example one, the square duct 361 is arranged to prevent external air from entering the box 200 from the exhaust fan 360.
[0036] As shown in Figure 1 and Figure 2 In this embodiment, the box 200 is fixedly connected with multiple square ducts 361 on one side, and the multiple square ducts 361 correspond one-to-one with the multiple exhaust fans 360. The multiple exhaust fans 360 are located inside the corresponding square ducts 361.
[0037] In implementation, the square duct 361 is used to form an air duct to continuously exhaust the air drawn from the box 200 by the exhaust fan 360, so that external air is not easy to enter the box 200 from the exhaust fan 360.
[0038] It is apparent for a person skilled in the art that the present application is not limited to the details of the above-described exemplary embodiments, but that it can be implemented in other concrete forms without departing from the spirit or the essential characteristics of the present application. Therefore, the embodiments should be considered as exemplary and non-limiting, the scope of the present application being defined by the claims appended hereto rather than by the above description, and all the changes which fall within the meaning and the scope of the equivalent elements of the claims are intended to be embraced therein. Any reference signs in the claims should not be construed as limiting the claims to the figures in which the reference signs are used.
[0039] Furthermore, it should be understood that although the present specification is described in terms of embodiments, not every embodiment according to the present specification needs to exhibit each and every characteristic specified in the present specification. The specification can also be described in terms of a single preferred embodiment, it being understood that this single preferred embodiment can exhibit not every aspect or feature of the present specification. The specification can also be described in terms of a generic statement that the disclosure can include one, some, or all of a list of features. It is further understood that the specification is to be considered as a whole and not with reference to a single feature or design element alone.
Claims
1. A screw air compressor with good heat dissipation effect, characterized in that, The utility model relates to a kind of cooling device, including: Machine body (100), air inlet pipe (110) is fixedly connected with air inlet end, air outlet pipe (120) is fixedly connected with air outlet end; Box body (200), for top open structure, the box body (200) top open detachably connected with cover plate (220), and box body (200) bottom surface is fixedly connected with bottom bracket (210), the machine body (100) is located inside box body (200), and air inlet pipe (110) one end and air outlet pipe (120) are respectively through box body (200) inside two ends; Cooling mechanism (300) is located in the box body (200) inside, the cooling mechanism (300) includes multiple U-shaped tubes (310), and multiple U-shaped tubes (310) are arranged in sequence vertically, multiple the U-shaped tubes (310) between being provided with connecting box (320), and multiple U-shaped tubes (310) two ends are fixedly connected with the opposite sides of connecting box (320) respectively, multiple the U-shaped tubes (310) inside are all connected with the inside of connecting box (320), the box body (200) inside one end is fixedly connected with placing box (340), and placing box (340) one side is all contacted with multiple U-shaped tubes (310) outer side wall and connecting box (320) one side; Cooling mechanism (400) is fixedly connected with the one end of the box body (200).
2. The screw air compressor of good heat dissipation effect according to claim 1, characterized in that, The cooling mechanism (400) includes: Fixed box (410), one side is fixedly connected with the one end of the box body (200); Collecting box (420) is fixedly sleeved in the inside of the fixed box (410), the one end of the air inlet pipe (110) is through the one side of the fixed box (410) and is fixedly connected with the one side of the collecting box (420), and the inside of the air inlet pipe (110) is connected with the inside of the collecting box (420); Multiple coil pipes (430) are fixedly connected with the other side of the collecting box (420) one end, multiple the coil pipes (430) inside are all connected with the inside of the collecting box (420), and the other end of multiple coil pipes (430) is fixedly connected with the other side of the fixed box (410), multiple air inlet holes are arranged on the other side of the fixed box (410), multiple the air inlet holes are one-to-one corresponding with multiple coil pipes (430), and multiple coil pipes (430) inside are all connected with the inside of corresponding air inlet hole.
3. The screw air compressor of good heat dissipation effect according to claim 2, characterized in that, The inside of the box body (200) is fixedly connected with pipe body (330), and multiple air guide pipes (331) are fixedly connected on the outer side wall of pipe body (330), multiple the air guide pipes (331) are one-to-one corresponding with multiple U-shaped tubes (310), and multiple air guide pipes (331) inside are all connected with the inside of pipe body (330), one end of multiple the air guide pipes (331) is through the one side of connecting box (320), and multiple air guide pipes (331) are located inside corresponding U-shaped tube (310), one end of multiple the air guide pipes (331) is through the outer side wall of corresponding U-shaped tube (310) and is connected with the inside of box body (200).
4. The screw air compressor of good heat dissipation effect according to claim 3, characterized in that, The box body (200) is provided with a plurality of circular holes on one side, and a plurality of exhaust fans (360) are fixedly connected to one side of the box body (200), the plurality of exhaust fans (360) correspond to the plurality of circular holes one by one, and the inside of any exhaust fan (360) is communicated with the inside of the corresponding circular hole.
5. The screw air compressor of good heat dissipation effect according to claim 4, characterized in that, The box body (200) is provided with a plurality of square tubes (361) on one side, and the plurality of square tubes (361) correspond to the plurality of exhaust fans (360) one by one, and the plurality of exhaust fans (360) are located in the corresponding square tubes (361).
6. The screw air compressor of good heat dissipation effect according to claim 5, characterized in that, The top surface of the cover plate (220) is fixedly connected with a gas pump box (350), and the gas pump box (350) is provided with a gas pump inside, the gas outlet end of the gas pump is fixedly connected with a connecting pipe (351), and one end of the connecting pipe (351) penetrates through the cover plate (220) and is detachably connected with the top end of the pipe body (330).
7. The screw air compressor of good heat dissipation effect according to claim 2, characterized in that, The top of the fixed box (410) is provided with a water pump box (440), and the water pump box (440) is provided with a water pump inside, the water outlet end of the water pump is fixedly connected with the top surface of the fixed box (410) through a conduit, and the bottom surface of the fixed box (410) and the water inlet end of the water pump are both fixedly connected with a water guide pipe (401), one end of the two water guide pipes (401) penetrates through the top surface of the cover plate (220) and the bottom surface of the box body (200) respectively, and one end of the two water guide pipes (401) is fixedly connected with the top and bottom of the connecting box (320) respectively, the inside of the connecting box (320), the two water guide pipes (401) and the fixed box (410) are communicated, a baffle (321) is arranged below any U-shaped tube (310), any baffle (321) is fixedly sleeved in the connecting box (320), a communication hole is formed in the top surface of any baffle (321), a hose is fixedly connected in the inside of any communication hole, and one end of any hose is fixedly connected with one end of the U-shaped tube (310) above the adjacent baffle (321).