Self-cleaning anti-scaling ball valve
The turbine fan drives the scraper to scrape off the scale and combines heating and ultrasonic descaling methods to solve the problem of scale accumulation on the inner wall of the ball valve and maintain a stable water flow.
Patent Information
- Application Number
- CN202422477465.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-14
- Publication Date
- 2025-10-21
- Estimated Expiration
- 2034-10-14
AI Technical Summary
When the existing ball valve is used for a long time, scale is easily attached to the inner wall, which is difficult to clean and causes a decrease in water flow.
A turbo fan is used to drive the rotating block and scraper to remove scale, combined with a heating plate to accelerate scale dissolution and ultrasonic vibration to remove scale.
Effectively reduce scale adhesion, maintain water flow, and prevent scale accumulation inside the ball valve.
Smart Images

Figure CN223459935U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to ball valve technical field, especially a kind of self-cleaning anti-fouling ball valve. BACKGROUND
[0002] Ball valve, opening and closing member (ball) is driven by valve stem, and rotates around the axis of ball valve. It can also be used for flow regulation and control, wherein hard sealing V-shaped ball valve has strong shearing force between V-shaped ball core and hardfacing hard metal valve seat, and it is particularly suitable for medium containing fibers, micro solid particles and the like. The multi-way ball valve can not only flexibly control the flow combination, flow distribution and flow direction switching in the pipeline, but also can close any channel to connect the other two channels. The valve should be generally installed horizontally in the pipeline.
[0003] The existing ball valve is easy to adhere a large amount of scale on the inner wall of the ball valve when used for a long time, which is inconvenient to clean, resulting in reduced water flow in the ball valve.
[0004] Therefore, a self-cleaning anti-fouling ball valve is provided. SUMMARY
[0005] Therefore, the embodiments of the utility model hope to provide a self-cleaning anti-fouling ball valve to solve or alleviate the technical problems existing in the prior art, and at least provide a beneficial choice.
[0006] The technical scheme of the embodiments of the utility model is implemented as follows: a self-cleaning anti-fouling ball valve, comprising a main body mechanism and a working mechanism arranged inside the main body mechanism, the working mechanism comprising: a mounting plate, a fixed block arranged at one end of the mounting plate, a hollow groove arranged inside the mounting plate, a turbine fan arranged at one side of the fixed block, a rotating rod arranged at one side of the turbine fan, a rotating block arranged at one end of the rotating rod, an alloy lightweight rod arranged on the outer wall of the rotating block, and a scraper arranged at one end of the alloy lightweight rod.
[0007] In some embodiments, the main body mechanism comprises a long tube arranged at one end of the mounting plate, and a flow-through groove arranged inside the long tube.
[0008] In some embodiments, the long tube is provided with a valve body at one end, and the valve body is provided with a handle at the top.
[0009] In some embodiments, the valve body is provided with a short tube at one end, the short tube is provided with a first docking assembly at one end, and the first docking assembly comprises a docking ring arranged at one end of the short tube and a rubber sheet arranged at one side of the docking ring.
[0010] In some embodiments, the main body mechanism further comprises a second docking assembly, which has the same structure as the first docking assembly.
[0011] In some embodiments, the bottom of the long tube is provided with a heating plate, and the top of the heating plate is provided with a heat-conducting plate.
[0012] In some embodiments, the top of the long tube is provided with an ultrasonic transducer, and the top of the ultrasonic transducer is provided with an ultrasonic generator.
[0013] The embodiments of the utility model have the following advantages due to the adoption of the above technical scheme:
[0014] 1. A self-cleaning anti-fouling ball valve, when in use, the water flow drives the turbine to rotate, the turbine drives the rotating block at one end of the rotating rod to rotate, so that the scraper at one end of the alloy lightweight rod at one end of the rotating block scrapes off the scale on the inner wall, reduces the scale attached to the inside of the ball valve, causes the water flow to reduce, meets the actual use required.
[0015] 2. A self-cleaning anti-fouling ball valve, when in use, the heating plate at the bottom of the long tube heats the water in the long tube through the heat-conducting plate, accelerates the dissolution of the scale, facilitates subsequent scraping, and the ultrasonic generator and the ultrasonic transducer cooperate with each other to vibrate the scale on the inner wall of the long tube by ultrasonic waves, preventing the scale inside from adhering to the surface of the long tube.
[0016] The above summary is only for the purpose of the description and is not intended to limit in any way. In addition to the above-described illustrative aspects, embodiments, and features, further aspects, embodiments, and features of the utility model will be readily apparent from the drawings and the following detailed description, by referring to which no further aspects, embodiments, and features of the utility model will be readily apparent. BRIEF DESCRIPTION OF DRAWINGS
[0017] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the drawings needed to be used in the embodiments or the prior art description will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the present application, and those skilled in the art can also obtain other drawings according to these drawings without any creative effort.
[0018] Fig. 1 It is the overall structure diagram of the utility model;
[0019] Fig. 2 It is the main body mechanism cross-sectional structure diagram of the utility model;
[0020] Fig. 3 It is the working mechanism structure diagram of the utility model.
[0021] Reference signs:
[0022] 100, main body mechanism; 101, long tube; 102, flow-through groove; 103, valve body; 104, handle; 105, short tube; 106, first docking assembly; 106a, docking ring; 106b, rubber sheet; 107, second docking assembly; 108, heating plate; 109, heat-conducting plate; 110, ultrasonic transducer; 111, ultrasonic generator; 200, working mechanism; 201, mounting plate; 202, fixed block; 203, hollow groove; 204, turbine fan; 205, rotating rod; 206, rotating block; 207, alloy lightweight rod; 208, scraper. DETAILED DESCRIPTION
[0023] Hereinafter, only certain exemplary embodiments are simply described. As those skilled in the art can recognize, the described embodiments can be modified in various different ways without departing from the spirit or scope of the present application. Therefore, the drawings and the description are considered to be essentially exemplary rather than limiting.
[0024] In the present application, unless otherwise explicitly specified and limited, the "on" or "under" of the first feature to the second feature can include that the first and second features are in direct contact, or can include that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, the "on", "above" and "on" of the first feature to the second feature include that the first feature is directly above and obliquely above the second feature, or only indicates that the horizontal height of the first feature is higher than that of the second feature. The "under", "below" and "under" of the first feature to the second feature include that the first feature is directly above and obliquely above the second feature, or only indicates that the horizontal height of the first feature is less than that of the second feature.
[0025] The embodiments of the present application will be described in detail below with reference to the accompanying drawings.
[0026] Embodiment 1
[0027] As Figs. 1-3As shown, a self-cleaning anti-fouling ball valve, comprising a main mechanism 100, and a working mechanism 200 fixedly installed inside the main mechanism 100, the working mechanism 200 comprising: a mounting plate 201, a fixed block 202 fixedly installed at one end of the mounting plate 201, a hollow groove 203 opened in the inside of the mounting plate 201, a turbine fan 204 rotatably connected to one side of the fixed block 202, a rotating rod 205 fixedly installed at one side of the turbine fan 204, a rotating block 206 fixedly installed at one end of the rotating rod 205, an alloy lightweight rod 207 fixedly installed on the outer wall of the rotating block 206, and a scraper 208 fixedly installed at one end of the alloy lightweight rod 207, the water flow drives the turbine fan 204 to rotate, and the turbine fan 204 drives the rotating block 206 at one end of the rotating rod 205 to rotate, so that the scraper 208 at one end of the alloy lightweight rod 207 at one end of the rotating block 206 scrapes off the scale on the inner wall.
[0028] In this embodiment, the main mechanism 100 comprises a long tube 101 fixedly installed at one end of the mounting plate 201, and a flow-through groove 102 opened in the inside of the long tube 101, and the long tube 101 is welded with a valve body 103 at one end, the valve body 103 is rotatably connected with a handle 104 at the top, the valve body 103 is welded with a short tube 105 at one end, the short tube 105 is welded with a first docking assembly 106 at one end, the first docking assembly 106 comprises a docking ring 106a welded at one end of the short tube 105, and a rubber sheet 106b bonded at one side of the docking ring 106a, which is the main structure of the ball valve.
[0029] In this embodiment, the main mechanism 100 further comprises a second docking assembly 107, which has the same structure as the first docking assembly 106.
[0030] In this embodiment, the long tube 101 is fixedly installed with a heating plate 108 at the bottom, and the heating plate 108 is fixedly installed with a heat-conducting plate 109 at the top, and the heating plate 108 at the bottom of the long tube 101 heats the water in the inside of the long tube 101 through the heat-conducting plate 109.
[0031] In this embodiment, the long tube 101 is fixedly installed with an ultrasonic transducer 110 at the top, and the ultrasonic transducer 110 is fixedly installed with an ultrasonic generator 111 at the top, and the ultrasonic generator 111 cooperates with the ultrasonic transducer 110 to ultrasonically vibrate the scale on the inner wall of the long tube 101.
[0032] In the embodiment: in use, the water flow drives the turbine fan 204 to rotate, the turbine fan 204 drives the rotating block 206 at one end of the rotating rod 205 to rotate, so that the scraper 208 at one end of the alloy light weight rod 207 at one end of the rotating block 206 scrapes the scale on the inner wall, reduces the scale attached to the inside of the ball valve, causes the water flow to reduce, meets the actual use required, the heating plate 108 at the bottom of the long pipe 101 heats the water in the long pipe 101 through the heat conducting plate 109, accelerates the dissolution of the scale, facilitates subsequent scraping, and meanwhile the ultrasonic generator 111 and the ultrasonic transducer 110 cooperate with each other to vibrate and remove the scale on the inner wall of the long pipe 101 through ultrasonic waves, preventing the scale in the inside from being attached to the surface of the long pipe.
[0033] The above merely illustrates the specific implementation of the present application, but the protection scope of the present application is not limited to this. Any skilled person in the art can easily think of various changes or replacements within the technical range disclosed by the present application, and these should be covered within the protection scope of the present application. Therefore, the protection scope of the present application should be subject to the protection scope of the claims.
Claims
1. A self-cleaning anti-fouling ball valve, comprising a main body mechanism (100), and a working mechanism (200) arranged inside the main body mechanism (100), characterized in that: The utility model provides a work mechanism (200), it includes: mounting plate (201), fixed block (202) of setting in one end of mounting plate (201), hollow slot (203) of setting in inside mounting plate (201), turbine fan (204) of setting in one side of fixed block (202), rotating rod (205) of setting in one side of turbine fan (204), rotating block (206) of setting in one end of rotating rod (205), alloy lightweight rod (207) of setting in the outer wall of rotating block (206) and scraper (208) of setting in one end of alloy lightweight rod (207).
2. A self-cleaning anti-fouling ball valve according to claim 1, characterized in that: The main body mechanism (100) includes a long tube (101) disposed at one end of the mounting plate (201), and a flow-through groove (102) disposed inside the long tube (101).
3. A self-cleaning anti-fouling ball valve according to claim 2, characterized in that: One end of the long tube (101) is provided with a valve body (103), and a handle (104) is disposed on the top of the valve body (103).
4. A self-cleaning anti-fouling ball valve according to claim 3, characterized in that: One end of the valve body (103) is provided with a short tube (105), and a first docking assembly (106) is disposed at one end of the short tube (105), the first docking assembly (106) includes a docking ring (106a) disposed at one end of the short tube (105), and a rubber sheet (106b) disposed on one side of the docking ring (106a).
5. A self-cleaning anti-fouling ball valve according to claim 1, characterized in that: The main body mechanism (100) further includes a second docking assembly (107), which has the same structure as the first docking assembly (106).
6. A self-cleaning anti-fouling ball valve according to claim 3, characterized in that: The bottom of the long tube (101) is provided with a heating plate (108), and a heat-conducting plate (109) is disposed on the top of the heating plate (108).
7. A self-cleaning anti-fouling ball valve according to claim 6, characterized in that: The top of the long tube (101) is provided with an ultrasonic transducer (110), and an ultrasonic generator (111) is disposed on the top of the ultrasonic transducer (110).