Transmission precision display stand for speed reducer

By designing a transmission accuracy display stand for reducers and utilizing the coordination of probes and positioning holes, the problem of harmonic reducers being unable to intuitively demonstrate their accuracy during external exhibitions was solved, and high-precision detection and synchronization verification were achieved.

CN223461260UActive Publication Date: 2025-10-21DEMAG PRECISION TRANSMISSION (SHENZHEN) CO LTD
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Patent Information

Application Number
CN202423143776.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-18
Publication Date
2025-10-21
Estimated Expiration
2034-12-18

AI Technical Summary

Technical Problem

Existing harmonic reducer testing equipment is not suitable for external exhibitions, cannot intuitively demonstrate its high-precision performance, and has strict environmental requirements, which affects the detection accuracy.

Method used

A transmission accuracy display stand for reducers was designed, which included a slide rail, a sliding seat, a fixed seat, a motor, a reducer, a turntable, a probe and a sensing component. The transmission accuracy can be intuitively displayed through the cooperation of the probe and the positioning hole, and the sensing component can monitor the synchronization in real time.

Benefits of technology

It enables the transmission accuracy of the harmonic reducer to be intuitively demonstrated in an off-site exhibition environment, enhances the persuasiveness of the product, and ensures the accuracy and synchronization of the detection.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of transmission precision display of speed reducers, in particular to a transmission precision display stand for a speed reducer. The transmission precision display stand for the speed reducer comprises a base, sliding rails, a sliding seat, a fixed seat, a second motor, a first speed reducer, a first rotating disc, a probe, a moving assembly and a transmission assembly, the moving assembly is arranged on the left side of the top of the base, the sliding rails are symmetrically installed on the top of the base, and the sliding seat is connected between the sliding rails in a sliding mode. Through the cooperation of the probe and the positioning hole, the transmission precision of the harmonic reducer can be visually displayed, and when the two reducers operate synchronously, if the probe can enter and exit from the positioning hole smoothly, the transmission precision of the reducer meets the requirement; and if the probe is broken, the transmission precision is different, so that a customer can clearly see the actual performance of the speed reducer through the visual display mode, and the persuasion of the product is enhanced.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the transmission precision display technical field of speed reducer, especially a transmission precision display stand for speed reducer. BACKGROUND

[0002] The harmonic gear reducer makes the flexspline produce controllable elastic deformation wave through the wave generator, and realizes motion and power transmission by interaction with the rigid wheel. It has the advantages of simple structure, large transmission ratio (single stage can reach i = 30-300), stable transmission, high precision (error within 30 arc seconds) and small backlash. It is widely used in the fields of aviation, aerospace, navigation, machine tools, electronic equipment, textile machinery and medical equipment.

[0003] Although the harmonic reducer has excellent high-precision characteristics, it is difficult to fully demonstrate its performance by providing data only in market promotion. Customers need more intuitive ways to see the actual performance of the product, especially in high-tech industries, where the error range must be very small.

[0004] The existing detection method is mainly to detect the speed reducer by large detection equipment, and the output is in the form of a waveform diagram, so that people can clearly see how much the transmission error is. Since the harmonic reducer is a precision mechanical product, its transmission error is difficult to directly reflect. The existing detection method is to detect the speed reducer by large detection equipment, but this detection method is not suitable for use when going out for exhibition, because such high-precision equipment must be operated indoors, and has related requirements for temperature, humidity and other external environments. At the same time, disassembly, transportation and other factors may affect the detection accuracy, so when going out for exhibition, a device is needed to more intuitively display the precision of the speed reducer. UTILITY MODEL CONTENTS

[0005] In order to overcome the above-mentioned shortcomings, the technical problem is to provide a transmission precision display stand for speed reducer.

[0006] Technical scheme: a transmission precision display stand for speed reducer, comprising a base, a slide rail, a sliding seat, a fixed seat, a second motor, a first speed reducer, a first turntable, a probe, a moving assembly and a transmission assembly, the moving assembly is arranged on the left side of the top of the base, the slide rails are symmetrically installed on the top of the base, the sliding seat is slidably connected between the slide rails, the fixed seat is installed on the top of the sliding seat, the second motor is installed on the left side of the right end face of the fixed seat, the first speed reducer is fixed on the right side of the right end face of the fixed seat, the output end of the second motor is fixedly connected with the input end of the first speed reducer, the output end of the first speed reducer is fixedly connected with the first turntable, the four probes are evenly connected to the end face of the first turntable, and the transmission assembly is arranged on the right side of the top of the base.

[0007] As a preferred technical scheme of the utility model, the mobile assembly comprises a first motor, a shaft coupling, a support seat and a threaded rod, the first motor is installed on the left side of the top of the base, the threaded rod is connected to the output shaft of the first motor through the shaft coupling, the support seats are installed on the positions close to the two ends of the threaded rod on the top of the base, the threaded rod is rotatably connected to the two support seats, and the threaded rod is threadedly connected to the sliding seat.

[0008] As a preferred technical scheme of the utility model, the transmission assembly comprises a mounting seat, a third motor, a second speed reducer, a second turntable and a sensing assembly, the mounting seat is installed on the right side of the top of the base, the third motor is installed on the right side of the middle of the left end face of the mounting seat, the second speed reducer is arranged on the left side of the left end face of the mounting seat, the output end of the third motor is fixedly connected to the input end of the second speed reducer, the second turntable is fixedly connected to the left side of the output end of the second speed reducer, four positioning holes are arranged on the end face of the second turntable and penetrate the second turntable, the probe is insertedly connected with the positioning holes, and the sensing assembly is arranged on the first turntable and the second turntable.

[0009] As a preferred technical scheme of the utility model, the sensing assembly comprises a position sensor and a sensing block, the sensing blocks are fixedly connected to the end faces of the first turntable and the second turntable, the position sensors are arranged on the same height of the fixed seat and the mounting seat, and the position sensor and the sensing block are electrically connected.

[0010] As a preferred technical scheme of the utility model, the probe is made of a material with certain flexibility.

[0011] As a preferred technical scheme of the utility model, the first motor, the second motor and the sensing assembly are designed by adopting a standardized interface.

[0012] Beneficial effects: 1, through the cooperation of the probe and the positioning hole, the transmission precision of the harmonic reducer can be intuitively displayed, when the two reducers run synchronously, if the probe can smoothly enter and exit the positioning hole, it indicates that the transmission precision of the reducer meets the requirements, if the probe is broken, it indicates that there is a difference in transmission precision, and this intuitive display mode enables the customer to clearly see the actual performance of the reducer, and the persuasiveness of the product is enhanced.

[0013] 2, the diameter of the positioning hole is 0.02-0.05mm larger than that of the probe, which ensures that the probe can smoothly enter and exit while maintaining a certain tolerance range, guarantees the accuracy of detection, the sensing assembly monitors the relative position of the first turntable and the second turntable in real time, ensures that the two always keep synchronization, further verifies the transmission precision, and is not only suitable for repeated positioning precision test of a single reducer, but also can be used for evaluating the synchronization of two reducers. BRIEF DESCRIPTION OF DRAWINGS

[0014] Figure 1 It is a three-dimensional structure schematic view of the utility model.

[0015] Figure 2 It is a three-dimensional structural diagram of the base, the first motor, the coupling and other components of the utility model.

[0016] Figure 3 It is a three-dimensional structural diagram of the fixing seat, the second motor, the first reducer and other components of the utility model.

[0017] Figure 4 It is a schematic diagram of the three-dimensional structure of the mounting base, the third motor, the second reducer and other components of the utility model.

[0018] In the accompanying drawings: 1-base, 2-first motor, 3-coupling, 4-support seat, 5-threaded rod, 6-slide rail, 7-sliding seat, 8-fixed seat, 9-second motor, 10-first reducer, 11-first turntable, 12-probe, 13-mounting seat, 14-third motor, 15-second reducer, 16-second turntable, 17-positioning hole, 18-position sensor, 19-sensing block. DETAILED DESCRIPTION

[0019] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0020] Embodiment: A transmission precision display stand for a reducer, such as Figures 1-4 As shown, it includes a base 1, a slide rail 6, a sliding seat 7, a fixed seat 8, a second motor 9, a first reducer 10, a first turntable 11, a probe 12, a moving component and a transmission component. A moving component is provided on the left side of the top of the base 1. The slide rails 6 are symmetrically installed on the front and back of the top of the base 1. The sliding seat 7 is slidingly connected between the slide rails 6. The fixed seat 8 is installed on the top of the sliding seat 7 by bolts. The second motor 9 is installed on the left side of the right end face of the fixed seat 8 by bolts. The first reducer 10 is fixed on the right side of the right end face of the fixed seat 8. The output end of the second motor 9 is fixedly connected to the input end of the first reducer 10. The right end of the output end of the first reducer 10 is fixedly connected to the first turntable 11. Four probes 12 are evenly connected to the end face of the first turntable 11. The probes 12 are made of a material with a certain flexibility, which can not only ensure the accuracy of the detection, but also avoid damage caused by slight deviations to a certain extent. A transmission component is provided on the right side of the top of the base 1.

[0021] like Figures 1-2As shown, the moving assembly includes a first motor 2, a shaft coupling 3, a support seat 4 and a threaded rod 5, the first motor 2 is installed on the top left side of the base 1 through bolts, the threaded rod 5 is connected to the output shaft of the first motor 2 through the shaft coupling 3, the support seat 4 is installed on the top of the base 1 near the left and right ends of the threaded rod 5 through bolts, the threaded rod 5 is rotatably connected to the two support seats 4, the support seat 4 is used to provide stable support for the threaded rod 5, and the threaded rod 5 is prevented from being eccentric during operation, and the threaded rod 5 is threadedly connected with the sliding seat 7 to drive the sliding seat 7 to move left and right to adjust the position.

[0022] As shown in Figure 1 , Figure 3 and Figure 4 , the transmission assembly includes a mounting seat 13, a third motor 14, a second speed reducer 15, a second rotating disc 16 and a sensing assembly, the mounting seat 13 is installed on the top right side of the base 1 through bolts, the third motor 14 is installed on the right side of the left end face of the mounting seat 13 through bolts, the second speed reducer 15 is arranged on the left side of the left end face of the mounting seat 13, the output end of the third motor 14 is fixedly connected with the input end of the second speed reducer 15, the second rotating disc 16 is fixedly connected with the output end of the second speed reducer 15 on the left side, the second rotating disc 16 is in position correspondence with and parallel to the first rotating disc 11, the second rotating disc 16 is provided with four positioning holes 17 penetratingly arranged therein, the probe 12 is in plug-in cooperation with the positioning holes 17, and whether the probe 12 can smoothly enter the positioning holes 17 can show whether the transmission precision of the speed reducer is qualified when the display stand is running. The first rotating disc 11 and the second rotating disc 16 are provided with the sensing assembly.

[0023] As shown in Figure 3 and Figure 4 , the sensing assembly includes a position sensor 18 and a sensing block 19, the sensing block 19 is fixedly connected to the end face of the first rotating disc 11 and the second rotating disc 16, the position sensor 18 is arranged on the same height of the fixed seat 8 and the mounting seat 13, the height of the position sensor 18 is consistent with the height of the sensing block 19, and the position sensor 18 and the sensing block 19 are electrically connected, the position sensor 18 can sense the sensing block 19 when the sensing block 19 is opposite to the position sensor 18, and when both of the position sensors 18 sense the sensing block 19, it indicates that the first rotating disc 11 and the second rotating disc 16 are in the same position.

[0024] As shown in Figure 1 , Figure 3 and Figure 4 , the first motor 2, the second motor 9 and the sensing assembly are designed with standardized interfaces, which are convenient for disassembly and replacement. When a certain component fails, the user can quickly replace the corresponding module, reducing maintenance time and cost.

[0025] The base 1 serves as a fixed end and plays a role of fixing and supporting. After the first motor 2 is started, the threaded rod 5 is rotated through the shaft coupling 3, and under the action of the threaded rod 5, the whole sliding seat 7 moves left and right on the slide rail 6, so as to realize horizontal position adjustment. After the second motor 9 and the third motor 14 are started, the first speed reducer 10 and the second speed reducer 15 are driven to rotate, respectively, so as to convert high rotation speed into low speed output suitable for the operation of the first rotating disc 11 and the second rotating disc 16. Since the first rotating disc 11 and the second rotating disc 16 are connected with the output ends of the first speed reducer 10 and the second speed reducer 15, respectively, they will rotate at the same speed. Under the control of the program, the first rotating disc 11 and the second rotating disc 16 will operate at the same speed in the same direction. When the first motor 2 operates in the forward direction, the control probe 12 is inserted into the positioning hole 17. When the first motor 2 operates in the reverse direction, the control probe 12 is separated from the positioning hole 17. Although the probe 12 has a certain flexibility, the material is relatively fragile. If there is a difference in the output rotation speed of the two speed reducers, that is, the transmission accuracy is not synchronized, the probe 12 may be broken, thereby directly showing the transmission accuracy problem. When only one speed reducer operates, the other speed reducer is stationary, and the probe 12 can easily enter and exit the positioning hole 17, proving the repeated positioning accuracy of the single speed reducer. When the two speed reducers operate simultaneously, the probe 12 can smoothly enter and exit the positioning hole 17, thereby showing the transmission accuracy of the two speed reducers. The size of the positioning hole 17 is 0.02-0.05mm larger than that of the probe 12, so as to ensure that the probe 12 can smoothly enter and exit, and at the same time, ensure the detection effect. The first rotating disc 11 and the second rotating disc 16 are provided with sensing blocks 19 on the end faces. When the sensing blocks 19 are opposite to the position sensors 18, the position sensors 18 can sense the sensing blocks 19. When both of the position sensors 18 sense the sensing blocks 19, it is indicated that the first rotating disc 11 and the second rotating disc 16 are at the same position.

[0026] The above is only an embodiment of the present application, and does not limit the patent range of the present application. Any equivalent structure or equivalent process transformation, or direct or indirect application in other related technical fields, is also included in the patent protection range of the present application.

Claims

1. A transmission accuracy display stand for a reduction gear, characterized by: The utility model relates to a kind of probe automatic testing machine, including base (1), slide rail (6), sliding seat (7), fixed seat (8), second motor (9), first speed reducer (10), first rotary table (11), probe (12), moving assembly and transmission assembly, moving assembly is equipped on the top left side of base (1), the top of base (1) is symmetrically installed with slide rail (6), slidingly connected with sliding seat (7) between slide rail (6), the top of sliding seat (7) is installed with fixed seat (8), the right side end surface left side of fixed seat (8) is installed with second motor (9), the right end surface right side of fixed seat (8) is fixed with first speed reducer (10), the output end of second motor (9) is fixedly connected with the input end of first speed reducer (10), the output end right end of first speed reducer (10) is fixedly connected with first rotary table (11), and four probes (12) are uniformly connected on the end surface of first rotary table (11), and transmission assembly is equipped on the top right side of base (1).

2. A transmission accuracy display stand for a speed reducer as set forth in claim 1, characterized in that: Moving assembly includes first motor (2), shaft coupling (3), support seat (4) and threaded rod (5), and first motor (2) is installed on the top left side of base (1), and threaded rod (5) is connected on the output shaft of first motor (2) by shaft coupling (3), and support seat (4) is installed on the position of the top of base (1) close to both ends of threaded rod (5), and threaded rod (5) is rotatably connected with the two support seats (4), and threaded rod (5) is threadedly connected with sliding seat (7).

3. A transmission accuracy display station for a speed reducer as set forth in claim 2, characterized in that: Transmission assembly includes mounting seat (13), third motor (14), second speed reducer (15), second rotary table (16) and sensing assembly, and mounting seat (13) is installed on the top right side of base (1), and third motor (14) is installed on the left end surface right side of mounting seat (13), and second speed reducer (15) is equipped on the left side of left end surface of mounting seat (13), and the output end of third motor (14) is fixedly connected with the input end of second speed reducer (15), and the output end left side of second speed reducer (15) is fixedly connected with second rotary table (16), and four positioning holes (17) are equipped on the end surface of second rotary table (16), and positioning hole (17) is arranged in second rotary table (16) in a penetrating manner, and probe (12) is insertedly matched with positioning hole (17), and sensing assembly is arranged on first rotary table (11) and second rotary table (16).

4. A transmission accuracy display station for a speed reducer as set forth in claim 3, characterized in that: Sensing assembly includes position sensor (18) and sensing block (19), and sensing block (19) is fixedly connected on the end surface of first rotary table (11) and second rotary table (16), and position sensor (18) is equipped on the same height of fixed seat (8) and mounting seat (13), and position sensor (18) and sensing block (19) are electrically connected.

5. A transmission accuracy display station for a speed reducer as set forth in claim 4, characterized in that: Probe (12) is selected from material with certain flexibility.

6. A transmission accuracy display station for a speed reducer as set forth in claim 5, characterized in that: First motor (2), second motor (9) and sensing assembly are designed with standardized interface.