Integrated film evaporator

By installing a servo motor-driven rotating rod and scraper device in the discharge pipe, the blockage problem caused by material viscosity is solved, the use effect and work efficiency of the evaporator are improved, and the service life of the equipment is extended.

CN223464438UActive Publication Date: 2025-10-24JIANGSU LIJIN RYDER SOLID WASTE COMPREHENSIVE UTILIZATION CO LTD
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Patent Information

Application Number
CN202422618942.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-29
Publication Date
2025-10-24
Estimated Expiration
2034-10-29

AI Technical Summary

Technical Problem

During the material processing process of traditional integrated thin film evaporators, the discharge pipe is blocked due to the viscosity of the material, affecting the normal discharge of the material and reducing the use effect and work efficiency.

Method used

Auxiliary devices are installed in the discharge pipe, including a rotating rod and a scraper driven by a servo motor. The scraper scrapes off the attached materials through friction with the inner wall of the discharge pipe, and reduces wear through bearings and protective sleeves. The sealing gasket and electric telescopic rod are combined to keep the conveyor belt stable and protect the servo motor from external erosion.

Benefits of technology

It effectively prevents materials from adhering to the inner wall of the discharge pipe, avoids blockage, improves material conveying efficiency, extends the service life of the equipment and ensures the normal operation of the evaporator.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides an integrated film evaporator, which relates to the technical field of integrated film evaporators and comprises an evaporator body, a motor body is arranged on the surface of one side of the evaporator body, one end of the evaporator body is communicated with a connecting pipe, and a discharge pipe is fixedly connected to the surface of the evaporator body. An auxiliary device is arranged on the surface of the discharging pipe and comprises a servo motor, a mounting frame is fixedly connected to the inner wall of the discharging pipe, a rotating rod is rotationally connected to the inner wall of the mounting frame, and a plurality of evenly-distributed scraping plates are fixedly connected to the arc face of the rotating rod. When the evaporator body is used for evaporating materials, the materials are not easy to adhere to the inner wall of the discharge pipe for a long time to cause material blockage, so that the material conveying of the discharge pipe can be better ensured, and the use effect and the working efficiency of the evaporator body are improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of integrated thin film evaporator, especially to a kind of integrated thin film evaporator. BACKGROUND

[0002] Integrated thin film evaporator is a type of evaporator, when processing material, heat transfer efficiency is high, evaporation speed is fast, material residence time is short, so it is particularly suitable for evaporation of heat-sensitive substances, and is often used for processing heat-sensitive materials.

[0003] When using traditional integrated thin film evaporator, first, the conveying equipment of material is connected with the connecting pipe of evaporator, then in the running process of evaporator, material liquid flows along the wall of heating pipe in film shape to carry out heat transfer and evaporation, and finally is output from discharge pipe, but it is found in actual use that the material processed by evaporation has certain viscosity, so material adheres to the inner wall of discharge pipe, and with the accumulation of time, more and more material residues are caused, which causes the discharge pipe to be blocked, affects the normal discharge of material, and reduces the use effect and working efficiency of thin film evaporator. SUMMARY

[0004] The utility model discloses to solve the material processed by evaporation, so it will appear material adheres to the inner wall of discharge pipe, and with the accumulation of time, more and more material residues are caused, which causes the discharge pipe to be blocked, affects the normal discharge of material, and reduces the use effect and working efficiency of thin film evaporator problem, and proposes an integrated thin film evaporator.

[0005] In order to realize the above-mentioned purpose, the utility model discloses the following technical scheme: an integrated thin film evaporator, including evaporator body, the side surface of evaporator body is provided with motor body, one end of evaporator body is connected with connecting pipe, the surface of evaporator body is fixedly connected with discharge pipe, the surface of discharge pipe is provided with auxiliary device, the auxiliary device includes servo motor, the inner wall of discharge pipe is fixedly connected with mounting bracket, the inner wall of mounting bracket is rotatably connected with rotating rod, the arc surface of rotating rod is fixedly connected with a plurality of evenly distributed scrapers, the output end of servo motor and one end of rotating rod are fixedly connected with belt pulley respectively, the surface of belt pulley is provided with conveying belt, and the surface of discharge pipe is penetrated by conveying belt.

[0006] The effect of the above-mentioned components is that: when evaporator body carries out evaporation treatment and processing of material, material is not easy to adhere to the inner wall of discharge pipe for a long time, causing material blockage, which can better ensure the material conveying of discharge pipe, and improve the use effect and working efficiency of evaporator body.

[0007] Preferably, a bearing is fixedly connected to the arc surface of the rotating rod, the inner ring of the bearing is fixedly connected to the rotating rod, and the outer ring of the bearing is fixedly connected to the mounting frame.

[0008] The effect achieved by the above components is: through the setting of the bearing, when the rotating rod rotates on the inner wall of the mounting frame, the wear caused by the rotation is reduced, the stable rotation of the rotating rod is ensured, abnormal shaking is not prone to occur, and the material attached to the inner wall of the discharge pipe can be better cleaned.

[0009] Preferably, the output end of the servo motor is provided with a protective cover, which is a sponge cover and is fixedly connected to the surface of the servo motor.

[0010] The effect achieved by the above components is that, by setting the protective cover, it is difficult for external dust and impurities to enter the interior of the servo motor when the servo motor is in use, thereby corroding and damaging its internal components, thereby extending the service life of the servo motor.

[0011] Preferably, a sealing gasket is provided through the surface of the conveyor belt, and the sealing gasket is a rubber gasket, and the sealing gasket is fixedly connected to the surface of the discharge pipe.

[0012] The effect achieved by the above components is: through the setting of the sealing gasket, the conveyor belt ensures the density of the discharge pipe when driving the rotating rod to rotate, and is unlikely to leak material liquid, which also ensures the normal use of the evaporator body.

[0013] Preferably, the arc surface of the discharge pipe is fixedly connected to an electric telescopic rod, and the electric telescopic rod

[0014] The output end is fixedly connected with a reinforcing plate, and the inner wall of the reinforcing plate is engaged with the surface of the conveyor belt.

[0015] The effect achieved by the above components is: through the setting of the electric telescopic rod and the reinforcement plate, when the conveyor belt is in use, the reinforcement plate can continuously and stably contact and squeeze the conveyor belt, so that the conveyor belt remains in a stable and taut state, thereby better driving the stable rotation of the rotating rod.

[0016] Preferably, the surface of the discharge pipe is provided with a protective device located in the auxiliary device, and the protective device includes a protective cover, and mounting grooves are respectively provided on both sides of the surface of the protective cover, and the inner wall of the mounting groove is clamped with a mounting block, and the mounting block is fixedly connected to the surface of the discharge pipe.

[0017] The effect achieved by the above components is: when the auxiliary device is assembled, the protective cover is placed on the surface of the servo motor, and then the mounting grooves on both sides of the protective cover are clamped on the mounting block surface on the surface of the discharge pipe to stabilize the position of the protective cover. At this time, when the auxiliary device is in use, it is not easy for the components to contact and collide with other external objects, thereby ensuring the normal use of the auxiliary device.

[0018] Preferably, the surface of the mounting block is inserted with a bolt, and the bolt is threadedly connected with the inner wall of the mounting groove.

[0019] The above-mentioned components achieve the effect that the mounting block and the mounting groove are connected more stably by the bolt, and are not easy to be separated, so that the protective cover is more stably covered on the surface of the auxiliary device component.

[0020] Preferably, the surface of the bolt is fixedly connected with an operation block, and the surface of the operation block is provided with a plurality of anti-skid protrusions.

[0021] The above-mentioned components achieve the effect that the bolt is more convenient and fast in use, and the protective cover is more conveniently installed and fixed.

[0022] In summary, the utility model has the beneficial effects that:

[0023] When the evaporator body is used for evaporating and processing materials, the materials are not easy to be attached to the inner wall of the discharge pipe for a long time, so that the material blockage is avoided, the material conveying of the discharge pipe is better ensured, and the use effect and working efficiency of the evaporator body are improved. BRIEF DESCRIPTION OF DRAWINGS

[0024] Fig. 1 is a schematic diagram of the three-dimensional structure of the utility model;

[0025] Fig. 2 is a schematic diagram of the three-dimensional structure of the auxiliary device of the utility model;

[0026] Fig. 3 is a schematic diagram of the three-dimensional structure of the side of Fig. 2 of the utility model;

[0027] Fig. 4 is a schematic diagram of the three-dimensional structure of the protective device of the utility model.

[0028] Legend: 1, evaporator body; 2, motor body; 3, connecting pipe; 4, discharge pipe; 5, auxiliary device; 51, servo motor; 52, mounting frame; 53, rotating rod; 54, scraper; 55, belt pulley; 56, conveyor belt; 57, bearing; 58, protective sleeve; 59, sealing gasket; 510, electric telescopic rod; 511, reinforcing plate; 6, protective device; 61, protective cover; 62, mounting groove; 63, mounting block; 64, bolt; 65, operation block. DETAILED DESCRIPTION

[0029] Reference Figure 1As shown, the embodiment discloses a one-piece thin film evaporator, including an evaporator body 1, a motor body 2 is arranged on one side surface of the evaporator body 1, a connecting pipe 3 is arranged in communication at one end of the evaporator body 1, a discharge pipe 4 is fixedly connected to the surface of the evaporator body 1, an auxiliary device 5 is arranged on the surface of the discharge pipe 4, and a protection device 6 is arranged on the surface of the auxiliary device 5.

[0030] Referring to FIG. 1, FIG. 2 and FIG. 3, the auxiliary device 5 includes a servo motor 51, the inner wall of the discharge pipe 4 is fixedly connected with a mounting bracket 52, the inner wall of the mounting bracket 52 is rotatably connected with a rotating rod 53, a plurality of uniformly distributed scrapers 54 are fixedly connected to the arc surface of the rotating rod 53, the output end of the servo motor 51 and one end of the rotating rod 53 are respectively fixedly connected with a belt pulley 55, the surface of the belt pulley 55 is provided with a conveyor belt 56, and the conveyor belt 56 is arranged in penetration with the surface of the discharge pipe 4. When the evaporator body 1 is used to evaporate and reinforce the material, first, the connecting pipe 3 on the evaporator body 1 is connected with the material output device, then the material is delivered into the evaporator body 1, and the evaporator body 1 is started to operate, and the motor body 2 is operated, so that the material is evaporated, and then the material product is discharged from the discharge pipe 4. At this time, the servo motor 51 on the discharge pipe 4 is started, because the rotating rod 53 on the mounting bracket 52 and the servo motor 51 are connected through the conveyor belt 56, so the operation of the servo motor 51 drives the rotating rod 53 to rotate, and then the scraper 54 on the rotating rod 53 rotates, so as to slide and rotate friction with the inner wall of the discharge pipe 4, and the material attached to the inner wall is scraped off. At this time, when the evaporator body 1 is used to evaporate and process the material, the material is not easy to be attached to the inner wall of the discharge pipe 4 for a long time, so as to cause the material to be blocked, the material delivery of the discharge pipe 4 can be better guaranteed, and the use effect and working efficiency of the evaporator body 1 are improved.

[0031] Referring to FIG. 1 and FIG. 2 and FIG. 3, the embodiment discloses that the arc surface of the rotating rod 53 is fixedly connected with the bearing 57, the inner ring of the bearing 57 is fixedly connected with the rotating rod 53, the outer ring of the bearing 57 is fixedly connected with the mounting frame 52, through the setting of the bearing 57, when the rotating rod 53 rotates in the inner wall of the mounting frame 52, the abrasion generated by the rotation is reduced, the stable rotation of the rotating rod 53 is ensured, abnormal shaking is not easy to occur, the material attached to the inner wall of the discharge pipe 4 can be better cleaned, the output end of the servo motor 51 is sleeved with the protective sleeve 58, the protective sleeve 58 is a sponge sleeve, the protective sleeve 58 is fixedly connected with the surface of the servo motor 51, through the setting of the protective sleeve 58, when the servo motor 51 is used, foreign dust impurities are not easy to enter the inside of the servo motor 51, the internal components are not easy to be eroded and damaged, and the service life of the servo motor 51 is prolonged.

[0032] Referring to FIG. 1 and FIG. 2 and FIG. 3, the embodiment discloses that the surface of the conveying belt 56 is provided with the sealing pad 59, the sealing pad 59 is a rubber pad, the sealing pad 59 is fixedly connected with the surface of the discharge pipe 4, through the setting of the sealing pad 59, when the conveying belt 56 drives the rotating rod 53 to rotate, the density use of the discharge pipe 4 is ensured, the leakage of the material liquid is not easy, the normal use of the evaporator body 1 is also ensured, the arc surface of the discharge pipe 4 is fixedly connected with the electric telescopic rod 510, the output end of the electric telescopic rod 510 is fixedly connected with the reinforcing plate 511, the inner wall of the reinforcing plate 511 is clamped with the surface of the conveying belt 56, through the setting of the electric telescopic rod 510 and the reinforcing plate 511, when the conveying belt 56 is used, the reinforcing plate 511 can continuously and stably contact and extrude the conveying belt 56, so that the conveying belt 56 maintains a stable and tight state, and then the stable rotation of the rotating rod 53 is better driven.

[0033] Referring to FIG. 1 and FIG. 4, the embodiment discloses that the protection device 6 comprises a protective cover 61, the surface of the protective cover 61 is provided with a mounting groove 62 on both sides, the inner wall of the mounting groove 62 is clamped with a mounting block 63, the mounting block 63 is fixedly connected with the surface of the discharge pipe 4, when the auxiliary device 5 is assembled, the protective cover 61 is covered on the surface of the servo motor 51, then the mounting grooves 62 on both sides of the protective cover 61 are clamped on the surface of the mounting block 63 on the surface of the discharge pipe 4, so that the position of the protective cover 61 is stable, at this time, when the auxiliary device 5 is used, the components are not easy to contact and collide with other objects in the outside world, and the normal use of the auxiliary device 5 is ensured.

[0034] Referring to FIG. 1 and FIG. 4, the embodiment discloses that the surface of the mounting block 63 is inserted through the bolt 64, the bolt 64 is threadedly connected with the inner wall of the mounting groove 62, the bolt 64 is arranged to make the mounting block 63 and the mounting groove 62 more stable and not easy to be loose and separated, and the protective cover 61 is more stably covered on the surface of the auxiliary device 5 part, the surface of the bolt 64 is fixedly connected with the operation block 65, the surface of the operation block 65 is provided with a plurality of anti-skid protrusions, the bolt 64 is more convenient to use through the arrangement of the operation block 65, and the protective cover 61 is more conveniently installed and fixed.

[0035] Working principle: when the evaporator body 1 is used to evaporate and consolidate the material, first, the connecting pipe 3 on the evaporator body 1 is connected with the material output device, then the material is conveyed into the evaporator body 1, and the evaporator body 1 is started to operate, and the motor body 2 is operated, so that the material is evaporated, and then the material product is discharged from the discharge pipe 4, at this time, the servo motor 51 on the discharge pipe 4 is started, because the rotating rod 53 on the mounting frame 52 is connected with the servo motor 51 through the transmission belt 56, so the operation of the servo motor 51 drives the rotation of the rotating rod 53, and then the scraper 54 on the rotating rod 53 rotates, so as to slide and rotate with the inner wall of the discharge pipe 4, and the material attached to the inner wall is scraped off, at this time, the evaporator body 1 is used to evaporate and consolidate the material, and the material is not easy to be attached to the inner wall of the discharge pipe 4 for a long time, so as to cause the material to be blocked, the material conveying of the discharge pipe 4 can be better guaranteed, and the use effect and working efficiency of the evaporator body 1 are improved.

[0036] When the auxiliary device 5 is assembled, the protective cover 61 is covered on the surface of the servo motor 51, then the mounting grooves 62 on both sides of the protective cover 61 are clamped on the surfaces of the mounting blocks 63 on the surface of the discharge pipe 4, then the operation block 65 on the bolt 64 is rotated, the bolt 64 is inserted into the mounting block 63, the bolt 64 is threadedly connected with the inner wall of the mounting groove 62, the position of the protective cover 61 is stable, at this time, the auxiliary device 5 is used, and the parts are not easy to be contacted and collided with other objects in the environment, so that the normal use of the auxiliary device 5 is guaranteed.

Claims

1. An integrated thin film evaporator comprising an evaporator body (1), characterized in that: A motor body (2) is provided on one side surface of the evaporator body (1), a connecting pipe (3) is provided at one end of the evaporator body (1), a discharge pipe (4) is fixedly connected to the surface of the evaporator body (1), an auxiliary device (5) is provided on the surface of the discharge pipe (4), and the auxiliary device (5) includes a servo motor (51), a mounting frame (52) is fixedly connected to the inner wall of the discharge pipe (4), a rotating rod (53) is rotatably connected to the inner wall of the mounting frame (52), a plurality of evenly distributed scrapers (54) are fixedly connected to the circular arc surface of the rotating rod (53), a pulley (55) is fixedly connected to the output end of the servo motor (51) and one end of the rotating rod (53), respectively, a conveyor belt (56) is provided on the surface of the pulley (55), and the conveyor belt (56) is arranged to penetrate the surface of the discharge pipe (4).

2. The integrated thin film evaporator of claim 1, wherein: A bearing (57) is fixedly connected to the arc surface of the rotating rod (53), the inner ring of the bearing (57) is fixedly connected to the rotating rod (53), and the outer ring of the bearing (57) is fixedly connected to the mounting frame (52).

3. The integrated thin film evaporator of claim 1, wherein: The output end of the servo motor (51) is provided with a protective sleeve (58), the protective sleeve (58) being a sponge sleeve, and the protective sleeve (58) is fixedly connected to the surface of the servo motor (51).

4. The integrated thin film evaporator of claim 1, wherein: A sealing gasket (59) is provided through the surface of the conveyor belt (56), wherein the sealing gasket (59) is a rubber gasket, and the sealing gasket (59) is fixedly connected to the surface of the discharge pipe (4).

5. The integrated thin film evaporator of claim 1, wherein: The arc surface of the discharge pipe (4) is fixedly connected to an electric telescopic rod (510), and the output end of the electric telescopic rod (510) is fixedly connected to a reinforcing plate (511), and the inner wall of the reinforcing plate (511) is engaged with the surface of the conveyor belt.

6. The integrated thin film evaporator of claim 1, wherein: The surface of the discharge pipe (4) is provided with a protective device (6) located on the auxiliary device (5), and the protective device (6) includes a protective cover (61). Mounting grooves (62) are respectively provided on both sides of the surface of the protective cover (61), and mounting blocks (63) are clamped on the inner walls of the mounting grooves (62). The mounting blocks (63) are fixedly connected to the surface of the discharge pipe (4).

7. An integrated thin film evaporator as claimed in claim 6, wherein: A bolt (64) is inserted through the surface of the mounting block (63), and the bolt (64) is threadedly connected to the inner wall of the mounting groove (62).

8. An integrated thin film evaporator according to claim 7, wherein: An operating block (65) is fixedly connected to the surface of the bolt (64), and a plurality of anti-slip protrusions are provided on the surface of the operating block (65).