Intelligent pug mixing and pigment adding device

The intelligent clay mixing and colorant addition device uses a motor-driven stirring shaft and gear system to control the material discharge port, realizing automated colorant addition in the clay making process. This solves the problems of increased cost and intensity from manual operation, and improves efficiency and automation.

CN223464773UActive Publication Date: 2025-10-24JIANGSU FUTAOKE CERAMICS CO LTD
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Patent Information

Application Number
CN202422977370.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-04
Publication Date
2025-10-24
Estimated Expiration
2034-12-04

AI Technical Summary

Technical Problem

During the clay production process, the addition of colorants requires manual operation, which increases labor costs and work intensity.

Method used

An intelligent clay mixing and colorant adding device was designed. It uses a motor-driven stirring shaft and gear system, and controls the opening and closing of the feeding port through a swing plate to achieve intermittent feeding and stirring and mixing, reducing manual intervention.

Benefits of technology

It reduces labor costs, improves the efficiency and automation of pigment addition, and reduces the intensity of manual operation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an intelligent pug mixing and pigment adding device which comprises a box body, a motor is fixedly connected outside the box body, two stirring shafts are rotatably connected inside the box body, the two stirring shafts are symmetrically distributed, one stirring shaft is fixedly connected with the output end of the motor, a gear is rotatably connected outside the box body, and the other stirring shaft is fixedly connected with the output end of the motor. The gears are fixedly connected with the stirring shaft, and the two gears are meshed with each other. Belongs to the technical field of adding devices. According to the intelligent pug mixing and pigment adding device, a motor is started, a swing plate swings back and forth, baffles are controlled to be automatically opened and closed, the circle center of an arc-shaped plate on the swing plate is the same as that of a gear, when the circle centers of the arc-shaped plate and the gear coincide, the two baffles abut against each other, a discharging opening is closed, the gear continues to rotate, and a first sliding rod cannot extrude the inner wall of a first sliding groove; a certain time difference exists between opening and closing of the two baffles, the purpose of intermittent discharging is achieved, and therefore the labor cost can be reduced.
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Description

TECHNICAL FIELD

[0001] The utility model relates to adding device technical field, more specifically, relate to intelligent mud material mixing and color material adding device. BACKGROUND

[0002] Pottery clay, a kind of ceramic raw material. Mineral composition is complex, mainly by muscovite, kaolinite, montmorillonite, quartz and feldspar are composed of silty sand-sandy clay. Chemical composition is similar to general clay, often light gray, yellow, purple. Its water absorption, adsorption, water-plasticity medium after adding water, drying and sintering performance is good, can be used to manufacture pottery.

[0003] In the process of making pottery clay, mud material and corresponding color material need to be stirred and mixed, and the addition of color material needs manual operation, which increases labor cost on the one hand, and the work intensity of manual color material addition is relatively large on the other hand. Therefore, we provide intelligent mud material mixing and color material adding device. UTILITY MODEL CONTENT

[0004] The utility model aims at providing intelligent mud material mixing and color material adding device to solve the problems raised in the above background technology:

[0005] In the process of making pottery clay, mud material and corresponding color material need to be stirred and mixed, and the addition of color material needs manual operation, which increases labor cost on the one hand, and the work intensity of manual color material addition is relatively large on the other hand.

[0006] In order to achieve the above purpose, the utility model provides the following technical scheme:

[0007] The utility model provides an intelligent clay mixing and pigment adding device, which comprises a box body, a motor fixedly connected outside the box body, stirring shafts rotatably connected inside the box body, two stirring shafts, one of which is fixedly connected with the output end of the motor, gears rotatably connected outside the box body, the gears being fixedly connected with the stirring shafts, two gears being meshed with each other, an oscillating plate rotatably connected outside the box body and located on one side of the gears, the oscillating plate being composed of three parts, an arc plate in the middle and two strip plates distributed on both sides of the arc plate, a third sliding groove being formed in the upper strip plate, and a first sliding groove being formed in the arc plate, the center of the arc plate being the same as the center of the gear, when the centers coincide, the two baffles abut against each other, the material dropping port is closed, at this time, the gear continues to rotate, the first sliding rod will not press the inner wall of the first sliding groove, so that the opening and closing of the two baffles have a certain time difference, achieving the purpose of intermittent material dropping, a first sliding groove is formed in the oscillating plate, a first sliding rod is slidably connected in the first sliding groove, the first sliding rod is fixedly connected with the gear, a baffle is slidably connected inside the box body, a second sliding groove is formed in the box body and located on one side of the baffle, a second sliding rod is slidably connected in the second sliding groove, the second sliding rod is fixedly connected with the baffle, a third sliding groove is formed in the oscillating plate, the second sliding rod passes through the third sliding groove and extends to the other side of the oscillating plate, the second sliding rod is slidably connected with the third sliding groove, when the oscillating plate swings back and forth, the second sliding rod is pressed by the inner wall of the third sliding groove, so as to control the opening and closing of the material dropping port.

[0008] Preferably, a partition plate is fixedly connected inside the box body and located above the baffle, a material dropping port is formed in the partition plate, and the baffle can block the material dropping port; when the baffle is opened, the pigment falls downward through the material dropping port.

[0009] Preferably, a control switch is fixedly connected outside the box body, and the motor is electrically connected with the control switch; the power supply device is powered by an external power source, and the start and stop of the motor are controlled by the control switch.

[0010] Preferably, first guide plates are fixedly connected to the top of the partition plate and located on the corresponding two sides of the material dropping port, the first guide plates are used to prevent the pigment from accumulating and staying on the partition plate, and second guide plates are fixedly connected inside the box body and located below the stirring shafts, the second guide plates are used to prevent the mixed material from accumulating and staying in the box body.

[0011] Preferably, the upper surface of the baffle is attached to the lower surface of the partition plate, the baffle is slidably connected with the partition plate, the baffle is closely attached to the partition plate, the sealing property between the baffle and the partition plate can be ensured, the pigment is prevented from entering the gap between the baffle and the partition plate, and the baffle can move more stably.

[0012] Preferably, the outer side wall of the baffle is attached to the inner side wall of the box body, and the baffle can move back and forth in the box body, and the baffle is closely attached to the box body, on the one hand, the box body limits the baffle, ensures the stability of the baffle when moving back and forth, and on the other hand, the sealing between the baffle and the box body can be ensured, so that the colorant is prevented from leaking out.

[0013] Compared with the prior art, the utility model has the advantages that:

[0014] The motor is started, the stirring shaft rotates, the first sliding rod on the gear makes a circular motion, the first sliding rod extrudes the inner wall of the first sliding groove, drives the swing plate to swing back and forth, the swing plate extrudes the second sliding rod through the inner wall of the third sliding groove, the second sliding rod drives the baffle in the box body to move back and forth, when the two baffles are opened, the colorant falls downward through the dropping port and is mixed with the mud by the stirring of the stirring shaft, and the swing plate swinging back and forth is composed of three parts, the arc-shaped plate in the middle and the upper and lower strip-shaped plates, the first sliding groove is arranged in the arc-shaped plate, the center of the arc-shaped plate is same with the center of the gear, when the centers coincide, the two baffles abut against each other, the dropping port is closed, at the moment, the gear continues to rotate, the first sliding rod will not extrude the inner wall of the first sliding groove, so that the opening and closing of the two baffles exist a certain time difference, the purpose of intermittent feeding is achieved, so that the labor cost can be reduced. BRIEF DESCRIPTION OF DRAWINGS

[0015] Fig. 1 It is a structure schematic view of the swing plate of the utility model;

[0016] Fig. 2 It is a structure schematic view of the utility model as a whole;

[0017] Fig. 3 It is a cross section schematic view of the utility model as a whole;

[0018] Fig. 4 It is a structure schematic view of the stirring shaft of the utility model.

[0019] Mark number explanation in the drawing: 1, box body; 2, motor; 3, stirring shaft; 4, gear; 5, swing plate; 6, first sliding groove; 7, first sliding rod; 8, baffle; 9, second sliding groove; 10, second sliding rod; 11, third sliding groove; 12, partition; 13, dropping port; 14, control switch; 15, first guide plate; 16, second guide plate. DETAILED DESCRIPTION

[0020] With reference to the drawings of the embodiments of the present application, the technical solutions in the embodiments of the present application will be clearly and completely described. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without creative work fall within the scope of the present application.

[0021] Please refer to Figs. 1 to 4 , the intelligent clay mixing and pigment adding device comprises a box body 1, an external motor 2 fixedly connected to the box body 1, an internal stirring shaft 3 rotatably connected to the box body 1, two stirring shafts 3, one of which is fixedly connected to the output end of the motor 2, an external gear 4 rotatably connected to the box body 1, the gear 4 being fixedly connected to the stirring shaft 3, two gears 4 being meshed with each other, an oscillating plate 5 rotatably connected to one side of the gear 4, the oscillating plate 5 being composed of three parts, an arc-shaped plate in the middle and two strip-shaped plates distributed on both sides of the arc-shaped plate, wherein the third sliding groove 11 is formed in the upper strip-shaped plate, and the first sliding groove 6 is formed in the arc-shaped plate, the center of the arc-shaped plate being the same as the center of the gear 4, when the centers coincide, the two baffles 8 abut against each other, the material dropping port 13 is closed, at this time, the gear 4 continues to rotate, the first sliding rod 7 will not press the inner wall of the first sliding groove 6, so that the opening and closing of the two baffles 8 have a certain time difference, achieving the purpose of intermittent material dropping, the first sliding groove 6 is formed in the oscillating plate 5, the first sliding rod 7 is slidably connected in the first sliding groove 6, the first sliding rod 7 is fixedly connected to the gear 4, the baffle 8 is slidably connected in the box body 1, the second sliding groove 9 is formed in one side of the baffle 8 in the box body 1, the second sliding rod 10 is slidably connected in the second sliding groove 9, the second sliding rod 10 is fixedly connected to the baffle 8, the third sliding groove 11 is formed in the oscillating plate 5, the second sliding rod 10 passes through the third sliding groove 11 and extends to the other side of the oscillating plate 5, the second sliding rod 10 is slidably connected to the third sliding groove 11, when the oscillating plate 5 oscillates back and forth, the second sliding rod 10 will be pressed by the inner wall of the third sliding groove 11, thereby pushing the baffle 8 in the box body 1 to move back and forth, controlling the opening and closing of the material dropping port 13.

[0022] Further, the baffle 8 is fixedly connected to the box body 1 above the baffle 8, the material dropping port 13 is formed in the baffle 12, the baffle 8 can block the material dropping port 13, when the baffle 8 is opened, the pigment on the baffle 12 will drop down through the material dropping port 13.

[0023] Further, the control switch 14 is fixedly connected to the outside of the box body 1, the motor 2 is electrically connected to the control switch 14, the power supply device is powered by an external power supply, and the start and stop of the motor 2 is controlled by the control switch 14.

[0024] Further, the top of the partition plate 12 and the corresponding two sides of the blanking port 13 are fixedly connected with the first guide plate 15, the first guide plate 15 is used for preventing the color material from accumulating and staying on the partition plate 12, and the inside of the box body 1 and below the stirring shaft 3 is fixedly connected with the second guide plate 16, the second guide plate 16 is used for preventing the mixed material from accumulating and staying in the box body 1.

[0025] Further, the upper surface of the baffle plate 8 is attached to the lower surface of the partition plate 12, the baffle plate 8 and the partition plate 12 are slidingly connected, the baffle plate 8 and the partition plate 12 are closely attached, the sealing property between the baffle plate 8 and the partition plate 12 can be ensured, the color material is prevented from entering the gap between the baffle plate 8 and the partition plate 12, and meanwhile, the baffle plate 8 is limited by the partition plate 12, so that the baffle plate 8 can move more stably.

[0026] Further, the outer side wall of the baffle plate 8 is attached to the inner side wall of the box body 1, the baffle plate 8 can move back and forth in the box body 1, the baffle plate 8 and the box body 1 are closely attached, on the one hand, the baffle plate 8 is limited by the box body 1, so that the stability of the baffle plate 8 during back and forth movement is ensured, and on the other hand, when the baffle plate 8 and the box body 1 are closely attached, the sealing property between the baffle plate 8 and the box body 1 can be ensured, and the color material is prevented from leaking out.

[0027] The use steps of the utility model are as follows: when the intelligent mud mixing and color material adding device is used, the motor 2 is started, one of the two stirring shafts 3 is directly driven by the motor 2, and the other one is indirectly driven through the intermeshing gear 4, when the gear 4 rotates, the first sliding rod 7 is driven to make circular motion, so that the first sliding rod 7 extrudes the inner wall of the first sliding groove 6, thereby driving the swing plate 5 to swing back and forth, the swing plate 5 further extrudes the second sliding rod 10 through the inner wall of the third sliding groove 11, so that the second sliding rod 10 drives the baffle plate 8 in the box body 1 to move back and forth, when the two baffle plates 8 are opened, the color material above the partition plate 12 falls downwards through the blanking port 13 and is mixed with the mud through the stirring of the stirring shaft 3, the swing plate 5 swinging back and forth is composed of three parts, the middle arc plate and the upper and lower strip plates, the first sliding groove 6 is arranged in the arc plate, the center of the arc plate is the same as the center of the gear 4, when the centers of the two coincide, the two baffle plates 8 abut against each other, and the blanking port 13 is closed, at this time, the gear 4 continues to rotate, the first sliding rod 7 will not extrude the inner wall of the first sliding groove 6, so that the opening and closing of the two baffle plates 8 exist a certain time difference, the purpose of intermittent discharging is achieved, thereby the labor cost can be reduced.

[0028] The basic principle, main features and advantages of the present application are shown and described above. It should be understood by those skilled in the art that the present application is not limited by the above examples, and the above examples and descriptions in the specification are only preferred examples of the present application and are not intended to limit the present application. Without departing from the spirit and scope of the present application, various changes and improvements can be made to the present application, and these changes and improvements all fall within the scope of the claimed present application. The scope of protection of the present application is defined by the appended claims and their equivalents.

Claims

1. An intelligent mud material mixing and colorant adding device, comprising a housing (1), the exterior of the housing (1) being fixedly connected to a motor (2), and the interior of the housing (1) being rotatably connected to a stirring shaft (3), characterized in that: The stirring shaft (3) has two, two said stirring shaft (3) is symmetrically distributed, wherein one of said stirring shaft (3) is fixedly connected with the output end of motor (2), the outside of the box (1) is rotatably connected with gear (4), the gear (4) is fixedly connected with the stirring shaft (3), two said gear (4) is engaged with each other, the outside of the box (1) and located on one side of gear (4) rotatably connected with swing plate (5), the inside of swing plate (5) is provided with first sliding slot (6), the first sliding slot (6) is slidably connected with first sliding rod (7), the first sliding rod (7) is fixedly connected with gear (4), the inside of the box (1) is slidably connected with baffle (8), the inside of the box (1) and located on one side of baffle (8) is provided with second sliding slot (9), the second sliding slot (9) is slidably connected with second sliding rod (10), the second sliding rod (10) is fixedly connected with baffle (8), the inside of swing plate (5) is provided with third sliding slot (11), the second sliding rod (10) passes through third sliding slot (11) and extends to the other side of swing plate (5), the second sliding rod (10) is slidably connected with third sliding slot (11).

2. The intelligent clay mixing and pigment adding device as claimed in claim 1, wherein: The inside of the box (1) and located above the baffle (8) is fixedly connected with the partition (12), the inside of the partition (12) is provided with blanking opening (13).

3. The intelligent clay mixing and pigment adding device as claimed in claim 1, wherein: The outside of the box (1) is fixedly connected with control switch (14), the motor (2) is electrically connected with control switch (14).

4. The intelligent clay mixing and pigment adding device as claimed in claim 2, wherein: The top of the partition (12) and located on the corresponding two sides of blanking opening (13) is fixedly connected with first guide plate (15), the inside of the box (1) and located below the stirring shaft (3) is fixedly connected with second guide plate (16).

5. The intelligent clay mixing and pigment adding device as claimed in claim 2, wherein: The upper surface of the baffle (8) and the lower surface of the partition (12) are attached, the baffle (8) is slidably connected with the partition (12).

6. The intelligent clay mixing and pigment adding device as claimed in claim 1, wherein: The outer side wall of the baffle (8) and the inner side wall of the box (1) are attached.