Cleaning mechanism and wastewater treatment tank

The combination of the power unit and the cleaning unit solves the uneven cleaning and blind spot problems of wastewater treatment tanks using high-pressure water guns, and improves the cleaning and monitoring efficiency of wastewater treatment tanks through automated monitoring.

CN223465270UActive Publication Date: 2025-10-24CHINA WATER CONSERVANCY & HYDROPOWER NO 9 ENG BUREAU CO LTD
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Patent Information

Application Number
CN202421980792.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-15
Publication Date
2025-10-24
Estimated Expiration
2034-08-15

AI Technical Summary

Technical Problem

When high-pressure water guns are used to clean wastewater treatment tanks, there are uneven effects and blind spots in cleaning, and the lack of automated monitoring leads to low efficiency in manual inspections.

Method used

A combination of power unit, cleaning unit and positioning unit is adopted, including motor, shaft, rotating base, cleaning component, support belt, scraper and brush to ensure comprehensive cleaning; at the same time, automatic monitoring is achieved through data detection cabinet and perspective window.

Benefits of technology

It achieves comprehensive and uniform cleaning of wastewater treatment tanks, reduces cleaning blind spots, improves cleaning efficiency and monitoring efficiency, and reduces the need for manual inspection.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of wastewater treatment, and particularly discloses a cleaning mechanism and a wastewater treatment tank, comprising a power unit, a motor I, a rotating shaft arranged on the motor, a rotating base arranged on the rotating shaft, and a cleaning component I arranged on the rotating base; the cleaning unit comprises a transmission base arranged on the first cleaning assembly and a second cleaning assembly arranged on the transmission base. And the positioning unit comprises a positioning ring arranged on one side of the rotating shaft, a connecting column arranged on the positioning ring, and a limiting assembly arranged on the connecting column. The cleaning mechanism solves the problems that uneven effect and cleaning blind areas are possibly caused when a high-pressure water gun is used for cleaning a wastewater treatment tank, and the cleaning effect is affected. Meanwhile, the wastewater treatment tank solves the problem that manual inspection of the wastewater treatment tank is low in efficiency when no automatic monitoring exists.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of wastewater treatment, especially to a cleaning mechanism and wastewater treatment tank. BACKGROUND

[0002] Wastewater treatment tanks are devices used for treating and storing wastewater generated from industrial or domestic activities, and they play an important role in environmental protection and wastewater management.

[0003] Wastewater treatment tanks are mainly used for collecting, temporarily storing, and pretreating wastewater for further treatment or safe discharge. The operation of wastewater treatment tanks includes heating and adding chemical treatment agents to promote the separation and degradation of pollutants in wastewater. Cleaning of wastewater treatment tanks is an important maintenance process to ensure the effective operation of the tank and prolong its service life. During the cleaning process, high-pressure water guns or other physical cleaning tools are used to remove deposits and attachments on the inner wall of the tank.

[0004] However, high-pressure water guns may cause uneven cleaning effect during cleaning, and there may be cleaning blind spots behind complex structures or obstacles that are difficult to reach, which reduces the cleaning effect inside the wastewater treatment tank. Moreover, without automated monitoring, wastewater treatment tanks rely on manual inspection, which is not only inefficient and prone to errors, but also leads to slow discovery and response to problems, thereby affecting the wastewater treatment effect. SUMMARY

[0005] The purpose of this section is to outline some aspects of the embodiments of the utility model and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and the abstract of the specification and the utility model name to avoid obscuring the purpose of this section, the abstract of the specification and the utility model name. Such simplifications or omissions cannot be used to limit the scope of the utility model.

[0006] In view of the above-mentioned problems in the prior art that high-pressure water gun cleaning of wastewater treatment tank may cause uneven effect and cleaning blind area, affecting the cleaning effect, the utility model is proposed.

[0007] Therefore, the utility model aims to provide a cleaning mechanism, which aims to solve the problem of uneven effect and cleaning blind area caused by high-pressure water gun cleaning of wastewater treatment tank, affecting the cleaning effect.

[0008] To solve the above technical problems, the utility model provides the following technical scheme: a cleaning mechanism, comprising,

[0009] The power unit comprises a motor one, a rotating shaft arranged on the motor one, a rotating base arranged on the rotating shaft, and a cleaning assembly one arranged on the rotating base;

[0010] A cleaning unit comprising a transmission base disposed on the first cleaning component and a second cleaning component disposed on the transmission base; and

[0011] The positioning unit includes a positioning ring arranged on one side of the rotating shaft, a connecting column arranged on the positioning ring, and a limiting component arranged on the connecting column.

[0012] As a preferred solution of the cleaning mechanism described in the present invention, the cleaning component 1 includes a support belt 1 arranged on the rotating base, a scraper 1 arranged on the support belt 1, and a brush arranged on the support belt 1.

[0013] As a preferred solution of the cleaning mechanism of the present invention, the second cleaning component includes a second supporting belt arranged on the transmission base, and a second scraper arranged on the second supporting belt;

[0014] A telescopic connecting rod is provided on the rotating base, and the telescopic connecting rod is provided between the rotating base and the transmission base. A second motor is provided on the rotating base.

[0015] As a preferred solution of the cleaning mechanism described in the present invention, the limiting assembly includes a limiting groove provided on the positioning ring and a sliding block provided on the limiting groove.

[0016] As a preferred solution of the cleaning mechanism described in the present invention, a fixing ring is provided on the second support belt, a nylon rope is provided on the fixing ring, one end of the nylon rope is provided on the second motor, and a gravity ball is provided on the fixing ring.

[0017] The beneficial effects of this utility model are: through the cooperation between the power unit and the cleaning unit, it can reduce the cleaning blind area, ensure the comprehensive cleaning of the wastewater treatment tank, and improve the uniformity and thoroughness of the cleaning effect. It solves the problem that high-pressure water gun cleaning of wastewater treatment tanks may cause uneven cleaning and cleaning blind areas, which affects the cleaning effect.

[0018] In view of the problem in the above-mentioned prior art that manual inspection of wastewater treatment tanks is inefficient when there is no automated monitoring, the present utility model is proposed.

[0019] Therefore, the purpose of the present invention is to provide a wastewater treatment tank, which aims to solve the problem of low efficiency of manual inspection of wastewater treatment tanks when there is no automated monitoring.

[0020] As a preferred solution of the wastewater treatment tank described in the utility model, wherein: a wastewater treatment tank further includes:

[0021] The processing tank unit comprises a tank body arranged on one side of the cleaning assembly, a tank bottom piece arranged on the tank body, and a tank cover arranged on the tank body.

[0022] The protection unit comprises a data detection cabinet arranged on the tank cover, a cabinet door arranged on the data detection cabinet, and a see-through window arranged on the cabinet door.

[0023] As a preferred scheme of the wastewater processing tank, the tank bottom piece is provided with a water outlet hole, the caliber of the water outlet hole is larger than the diameter of the gravity ball, and the tank bottom piece is in the shape of an inverted cone.

[0024] As a preferred scheme of the wastewater processing tank, the tank bottom piece is provided with a groove, and the groove is provided with a support column.

[0025] As a preferred scheme of the wastewater processing tank, the tank cover is provided with a guardrail I, and the guardrail I is in a half-enclosing shape on the tank cover.

[0026] As a preferred scheme of the wastewater processing tank, the tank body is provided with a ladder, and the ladder is provided with a guardrail II.

[0027] The beneficial effects of the present application are as follows: through the cooperation between the processing tank unit and the protection unit, the state of the wastewater processing tank can be monitored in real time, the need for manual inspection is reduced, and the monitoring efficiency is improved. The problem of low efficiency of manual inspection of the wastewater processing tank without automatic monitoring is solved. BRIEF DESCRIPTION OF DRAWINGS

[0028] In order to more clearly illustrate the technical schemes of the embodiments of the present application, the drawings needed in the embodiment description will be briefly introduced. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creative labor. Among them:

[0029] Figure 1 It is a schematic diagram of the overall structure of the cleaning mechanism of the present application.

[0030] Figure 2 It is a schematic diagram of the cleaning assembly I structure of the cleaning mechanism of the present application.

[0031] Figure 3 It is a schematic diagram of the telescopic connecting rod structure of the cleaning mechanism of the present application.

[0032] Figure 4 It is a schematic diagram of the cleaning assembly II structure of the cleaning mechanism of the present application.

[0033] Figure 5 Figure 1 is a schematic view of a limiting assembly structure of a cleaning mechanism according to the present application.

[0034] Figure 6 Figure 2 is a schematic view of an overall structure of a wastewater treatment tank according to the present application.

[0035] Figure 7 Figure 3 is a schematic view of a tank structure of a cleaning mechanism according to the present application. DETAILED DESCRIPTION

[0036] In order to make the above objectives, features and advantages of the present application more apparent and comprehensible, the specific embodiments of the present application will be described in detail below with reference to the accompanying drawings.

[0037] In the following description, a large number of specific details are set forth in order to provide a thorough understanding of the present application, but the present application can also be implemented in other manners different from those described herein, and those skilled in the art can make similar generalizations without departing from the connotation of the present application, so the present application is not limited to the specific embodiments disclosed below.

[0038] Secondly, the "one embodiment" or "embodiment" referred to herein means that a specific feature, structure or characteristic can be included in at least one implementation of the present application. In different places in this specification, "in one embodiment" does not mean the same embodiment, nor is it an embodiment that is independent of or mutually exclusive of other embodiments.

[0039] Thirdly, the present application is described in detail in conjunction with the schematic view, and in order to facilitate the description, the cross-sectional view of the device structure will be partially enlarged without the general proportion, and the schematic view is only an example, which should not limit the scope of protection of the present application. In addition, the three-dimensional spatial dimensions of length, width and depth should be included in actual production.

[0040] Embodiment 1

[0041] Reference Figure 1 - Figure 3 The first embodiment of the present application provides a cleaning mechanism, which comprises,

[0042] The power unit 100 comprises a motor one 101, a rotating shaft 102 arranged on the motor one 101, a rotating base 103 arranged on the rotating shaft 102, and a cleaning assembly one 104 arranged on the rotating base 103. The motor one 101 serves as the power source of the entire cleaning assembly one 104 and the cleaning assembly two 202. The working of the motor one 101 drives the rotation of the rotating shaft 102, and the rotation of the rotating shaft 102 in turn drives the rotation of the rotating base 103.

[0043] The cleaning unit 200 includes a transmission base 201 arranged on the cleaning assembly 104, and a cleaning assembly 202 arranged on the transmission base 201; and the positioning unit 300 includes a positioning ring 301 arranged on one side of the rotating shaft 102, a connecting column 302 arranged on the positioning ring 301, and a limiting assembly 303 arranged on the connecting column 302. The cleaning assembly 104 mainly cleans the inner wall surface of the tank body 401, and the cleaning assembly 202 mainly cleans the inner wall surface of the tank bottom piece 402. The limiting assembly 303 is mainly used to keep the stability and firmness of the rotating base 103 during rotation. The upper end of the positioning ring 301 is arranged on the tank cover 406, which is used to fix and support the working of the positioning ring 301.

[0044] The limiting assembly 303 includes a limiting groove 303a arranged on the positioning ring 301, and a sliding block 303b arranged on the limiting groove 303a. The sliding block 303b is connected with the connecting column 302. The rotating base 103 is connected with the connecting column 302. When the rotating base 103 rotates, the sliding block 303b rotates in the limiting groove 303a, thereby limiting the rotating base 103.

[0045] The cleaning assembly 104 includes a supporting belt 104a arranged on the rotating base 103, a scraping piece 104b arranged on the supporting belt 104a, and a brush 104c arranged on the supporting belt 104a. The surface of the supporting belt 104a is provided with the scraping piece 104b and the brush 104c. The supporting belt 104a, the scraping piece 104b and the brush 104c are made of corrosion-resistant soft material.

[0046] During use, the operator regularly cleans the inside of the tank 401. First, they turn on the switch of the motor 101. The start of the motor 101 makes the rotating shaft 102 rotate, and then drives the rotating base 103 to rotate in the positioning ring 301. The arrangement of the positioning ring 301 and the connecting column 302 ensures the stability of the rotating base 103 during rotation, prevents any possible position deviation, and reduces the risk of failure of the cleaning assembly 104 and the cleaning assembly 202 during cleaning.

[0047] With the rotation of the rotating base 103, the four support belts on the rotating base 104a are also rotated. Under the action of centrifugal force, the wiper and brush 104c on the support belt can be more closely attached to the inner wall of the tank 401. This close attachment makes the cleaning effect of the impurities on the inner wall surface of the tank 401 more obvious. The rotating action ensures that the inner wall of the tank 401 can be cleaned with the same force, avoiding the difference in cleaning effect caused by uneven water flow. The impurities accumulated on the inner wall of the tank 401 for a long time are effectively removed under the action of this efficient cleaning. After cleaning, the operator will use a water gun to flush the inner wall of the tank 401. Since most of the impurities have been removed by the previous cleaning, the flushing time will be significantly shortened. This shortened flushing time not only improves the cleaning efficiency, but also reduces the damage that the high-pressure water gun flow may cause to the inner wall of the tank 401, protecting the integrity and service life of the tank 401.

[0048] Embodiment 2

[0049] Reference Figure 1 - Figure 5 For the second embodiment of the present application, which is different from the first embodiment, the cleaning assembly two 202 includes a support belt two 202a arranged on the transmission base 201, and a wiper two 202b arranged on the support belt two 202a. The wiper two 202b is used to clean the inner wall surface of the tank bottom piece 402, and the long-accumulated impurities on the inner wall surface of the tank 401 are removed by cleaning. The material of the support belt two 202a is made of corrosion-resistant soft material.

[0050] Compared with embodiment 1, further, the rotating base 103 is provided with a telescopic connecting rod, the telescopic connecting rod is arranged between the rotating base 103 and the transmission base 201, and the rotating base 103 is provided with a motor two 205. The telescopic connecting rod is used to change the distance between the rotating base 103 and the transmission base 201, and is used to connect the rotating base 103 and the transmission base 201. When the rotating base 103 rotates, it can drive the transmission base 201 to rotate at the same frequency, speed and direction. The operation of the motor two 205 can drive the extension and shortening of the nylon rope 204.

[0051] The support belt two 202a is provided with a fixed ring 203, the fixed ring 203 is provided with a nylon rope 204, one end of the nylon rope 204 is arranged on a motor two 205, and the fixed ring 203 is provided with a gravity ball 206. The diameter of the fixed ring 203 is smaller than the diameter of the transmission base 201, and the support belt two 202a connected to the surface of the fixed ring 203 forms an angle with the horizontal direction, so that the scraper two 202b on the surface of the support belt two 202a can better adhere to the inner wall surface of the inverted conical tank bottom part 402, thereby cleaning the inner wall surface of the tank bottom part 402.

[0052] In use, before the tank body 401 is cleaned, since the materials of the support belt one 104a, the support belt two 202a, the scraper one 104b, the scraper two 202b and the brush 104c are made of corrosion-resistant soft materials, the telescopic connecting rod can be telescopic, the cleaning assembly one and the cleaning assembly two are stored below the tank cover 406, and the normal use of the tank body 401 is not affected. When the inner wall surfaces of the tank body 401 and the tank bottom part 402 need to be cleaned, an operator controls the motor two 205 to control the extension distance of the nylon rope 204, and then puts the entire cleaning assembly one and the cleaning assembly two into the tank body 401. The gravity ball 206 on the fixed ring 203 falls into the water outlet hole 403, and under the action of the gravity ball 206, the scraper two 202b on the support belt two 202a cleans the water outlet hole 403, so that the mixture of impurities after cleaning can be discharged out of the tank body 401.

[0053] The rotation of the rotating base 103 drives the transmission base 201 to rotate under the action of the telescopic connecting rod, and the support belt two 202a and the scraper two 202b better adhere to the inner surface of the tank body 401 under the action of the centrifugal force, so that the impurities on the surface of the tank bottom part 402 are more effectively cleaned, and the cleaning efficiency of the inner wall surface of the tank bottom part 402 is improved.

[0054] The remaining structure is the same as that of example 1.

[0055] Example 3

[0056] Reference Figure 1 - Figure 7 The third embodiment of the utility model, which is different from the second embodiment, is a wastewater treatment tank, further comprising,

[0057] The treatment tank unit 400 comprises a tank body 401 arranged on one side of the cleaning assembly one 104, a tank bottom part 402 arranged on the tank body 401, and a tank cover 406 arranged on the tank body 401, and the entire treatment tank unit 400 is used for treating wastewater.

[0058] The protection unit 500 includes a data detection cabinet 501 installed on the tank cover 406, a cabinet door 502 installed on the data detection cabinet 501, and a transparent window 503 installed on the cabinet door 502. Through the automated data detection cabinet 501, the wastewater treatment process can be monitored in real time, reducing the dependence on manual inspection and improving monitoring efficiency.

[0059] Further, compared with embodiment 2, the tank bottom piece 402 is provided with a water outlet hole 403, the caliber of the water outlet hole 403 is larger than the diameter of the gravity ball 206, and the tank bottom piece 402 is in the shape of an inverted cone. The water outlet hole 403 is used to discharge the wastewater in the tank body 401 and the tank bottom piece 402.

[0060] The tank bottom piece 402 is provided with a groove 404, and the groove 404 is provided with a support column 405. The support column 405 is used to support the entire treatment tank unit 400. The tank cover 406 is provided with a guardrail one 504, and the guardrail one 504 is in a semi-enclosed shape on the tank cover 406. The tank body 401 is provided with a ladder 505, and the ladder 505 is provided with a guardrail two 506. The ladder 505 reduces the difficulty of the operator climbing to the top of the tank, and the guardrail one 504 and the guardrail two 506 are used to protect the workers.

[0061] In use, the wastewater treatment process begins with the introduction of wastewater, which first flows into the tank body 401 of the treatment tank unit 400. In this tank body 401, the wastewater will undergo physical, chemical, or biological treatment to remove or decompose pollutants. At the same time, the data detection cabinet 501 on the tank cover 406 monitors key indicators of the wastewater in real time, such as pH value, dissolved oxygen, and chemical oxygen demand, to ensure the efficiency and safety of the treatment process. The operator can conveniently check and maintain the monitoring equipment through the cabinet door 502 and the transparent window 503 of the data detection cabinet 501.

[0062] After the wastewater treatment is completed, the treated wastewater is discharged through the water outlet hole 403 on the tank bottom piece 402, and the inverted cone design of the tank bottom piece 402 helps to form a vortex when the wastewater is discharged, promoting the settlement of impurities. In addition, the groove 404 and the support column 405 on the tank bottom piece 402 provide the necessary stability for the entire treatment unit.

[0063] In order to ensure the safety of the operator, the tank cover 406 is provided with a semi-enclosed guardrail one 504, and the ladder 505 on the tank body 401 and the guardrail two 506 on the ladder 505 provide a safe access for the operator to climb up and down the tank top, reducing the difficulty of climbing and providing additional protection. The operator can safely reach the tank top using these facilities to check the monitoring equipment and observe the status of the wastewater treatment.

[0064] The remaining structure is the same as that of embodiment 2.

[0065] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present application and are not limiting. Although the present application has been described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that the technical solutions of the present application can be modified or replaced equivalently without departing from the spirit and scope of the technical solutions of the present application, and they should be covered in the scope of the claims of the present application.

Claims

1. A cleaning mechanism, characterized by: Including, The power unit (100) comprises a motor (101), a rotating shaft (102) arranged on the motor (101), a rotating base (103) arranged on the rotating shaft (102), and a cleaning assembly (104) arranged on the rotating base (103); The cleaning unit (200) comprises a transmission base (201) arranged on the cleaning assembly (104), and a cleaning assembly (202) arranged on the transmission base (201); and The positioning unit (300) comprises a positioning ring (301) arranged on one side of the rotating shaft (102), a connecting column (302) arranged on the positioning ring (301), and a limiting assembly (303) arranged on the connecting column (302).

2. The cleaning mechanism of claim 1, wherein: The cleaning assembly (104) comprises a support belt (104a) arranged on the rotating base (103), a scraper (104b) arranged on the support belt (104a), and a brush (104c) arranged on the support belt (104a).

3. The cleaning mechanism of claim 2, wherein: The cleaning assembly (202) comprises a support belt (202a) arranged on the transmission base (201), and a scraper (202b) arranged on the support belt (202a). The rotating base (103) is provided with a telescopic connecting rod (105), which is arranged between the rotating base (103) and the transmission base (201), and the rotating base (103) is provided with a motor (205).

4. The cleaning mechanism of claim 3, wherein: The limiting assembly (303) comprises a limiting groove (303a) arranged on the positioning ring (301), and a sliding block (303b) arranged on the limiting groove (303a).

5. The cleaning mechanism of claim 4, wherein: The support belt (202a) is provided with a fixing ring (203), the fixing ring (203) is provided with a nylon rope (204), one end of the nylon rope (204) is arranged on the motor (205), and the fixing ring (203) is provided with a gravity ball (206).

6. A wastewater treatment tank characterized by: The cleaning mechanism comprising any one of claims 1-5 further comprises, The processing tank unit (400) comprises a tank body (401) arranged on one side of the cleaning assembly (104), a tank bottom piece (402) arranged on the tank body (401), and a tank cover (406) arranged on the tank body (401); And The protection unit (500) comprises a data detection cabinet (501) arranged on the tank cover (406), a cabinet door (502) arranged on the data detection cabinet (501), and a perspective window (503) arranged on the cabinet door (502).

7. The wastewater treatment tank of claim 6, wherein: The tank bottom piece (402) is provided with a water outlet hole (403), the caliber of the water outlet hole (403) is larger than the diameter of the gravity ball (206), and the tank bottom piece (402) is in the shape of an inverted cone.

8. The wastewater treatment tank of claim 7, wherein: The tank bottom piece (402) is provided with a groove (404), and the groove (404) is provided with a support column (405).

9. The wastewater treatment tank of claim 8, wherein: A first guardrail (504) is arranged on the tank cover (406) in a semi-enclosed manner.

10. The wastewater treatment tank of claim 9, wherein: A ladder (505) is arranged on the tank body (401), and a second guardrail (506) is arranged on the ladder (505).