Porcelain tube wire drawing machine

Abstract

The utility model discloses a porcelain tube wire drawing machine, which belongs to the technical field of wire drawing machines and comprises a motor, a rack and a metal wire, the motor is mounted on the left side of the rack, and a gas protection tube, a water cooling tank, a water cooling tube and a blow-drying device are mounted at the front end of the rack; a wire guiding wheel set is arranged on the front face of the machine frame and comprises a first driving wire guiding wheel, a second driving wire guiding wheel, a third driving wire guiding wheel, three auxiliary wire guiding wheels, three auxiliary small wire guiding wheels and two wire rotating and guiding wheels. And the multi-stage cooling and blow-drying steps are adopted, so that the metal wires are uniformly heated and stably stretched in the machining process, and the uniformity and quality of products are effectively improved. Meanwhile, manual intervention is reduced through the automatic production process, and the overall production efficiency is improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to a wire drawing machine technical field especially relates to a porcelain pipe wire drawing machine. BACKGROUND

[0002] As the core equipment in the industry of mechanical manufacturing, hardware processing and wire and cable manufacturing, the importance of wire drawing machine is self-evident. It is not only a simple processing tool, but also a key link to ensure that the quality of metal wire meets the industry standard. In the production of composite metal materials such as copper-clad aluminum wire, wire drawing machine plays a crucial role. Through precise drawing process, the original metal wire is gradually refined to the required specification, and its physical and chemical properties are optimized.

[0003] In the processing of metal wire in the prior art, although the basic drawing process can be realized, there are still problems such as low efficiency, large energy consumption and unstable product quality in the key links of heating, cooling and air drying.

[0004] Therefore, the utility model provides an automatic double-disk take-up machine to solve the above problems. UTILITY MODEL CONTENTS

[0005] In view of the shortcomings of the prior art, the utility model provides an automatic double-disk take-up machine to solve the above problems.

[0006] In order to achieve the above purpose, the utility model adopts the following technical scheme: a porcelain pipe wire drawing machine, comprising a motor, a rack and a metal wire, the motor is installed on the left side of the rack, the front end of the rack is provided with a gas protection pipe, a water cooling box, a water cooling pipe and a drying device;

[0007] The front of the rack is provided with a wire guide wheel set, the wire guide wheel set comprises a driving wire guide wheel one, a driving wire guide wheel two, a driving wire guide wheel three, three auxiliary wire guide wheels, three auxiliary small wire guide wheels and two wire turning guide wheels, the motor is connected to the rear ends of the driving wire guide wheel one, the driving wire guide wheel two and the driving wire guide wheel three through a V-belt, the front of the rack is provided with a heating box, the front end of the rack is provided with a porcelain pipe, the outer surface of the porcelain pipe is sleeved with a stainless steel pipe, the outer surface of the stainless steel pipe is fixedly connected with a protective gas pipe, the outer side of the stainless steel pipe is covered with a stainless steel protective cover through screws, the stainless steel protective cover is installed on the front of the rack, the driving wire guide wheel three is installed in the water cooling box, the front of the rack is provided with a wire turning box, the two wire turning guide wheels are installed in the wire turning box, the wire turning guide wheels are used to turn the metal wire to the upper end through the drying device, the front of the rack is provided with a connecting wire guide wheel, and the front of the rack is provided with a lead wire wheel set.

[0008] Preferably, the lead wheel set comprises a lead wheel one, a lead wheel two and a lead wheel adjusting cylinder, all of which are installed on the outer surface of the frame, the lead wheel one is used for guiding and sharing the pressure of the lead wheel two, so that the metal wire enters the frame in order.

[0009] Preferably, the inner diameter of the stainless steel pipe is matched with the outer diameter of the porcelain pipe, and the inner wall of the porcelain pipe is a sliding surface, which is easy to heat and remove oxygen on the metal wire.

[0010] Preferably, the two auxiliary small wire wheels are respectively installed at the front ends of the driving wire wheels one and two, and the auxiliary small wire wheels are used for reducing the pressure of the driving wire wheels.

[0011] Preferably, the lower end of the frame is provided with a liquid receiving groove for collecting the leaked cooling water.

[0012] Preferably, the dryer comprises a ceramic positioning sleeve, a dryer seat and a gas guide cone, the dryer seat is provided with air holes for air to enter from the air holes, and the lower end of the gas guide cone is provided with a tapered compression space for guiding air downward to accelerate the drying of the metal wire.

[0013] Compared with the prior art, the porcelain pipe wire drawing machine has the following beneficial effects.

[0014] 1、The wire drawing process designed in the utility model is reasonable, including primary heating, secondary heating in the porcelain pipe and removing oxygen layer, and multi-stage cooling and drying steps, which ensures that the metal wire is uniformly heated and stably stretched in the processing process, effectively improves the uniformity and quality of the product.

[0015] 2、The protective cover, the stainless steel pipe and the porcelain pipe and other components of the utility model are made of stainless steel material, which not only improves the corrosion resistance of the equipment and prolongs the service life, but also enhances the safety during operation through reasonable layout and protection measures, and reduces the risk of accidents.

[0016] 3、The utility model designs a water cooling box and a water cooling pipe for primary and secondary cooling, which ensures that the metal wire is rapidly cooled after stretching to prevent overheating from causing deformation or damage.

[0017] 4、The utility model adopts the protective gas pipe to introduce protective gas into the porcelain pipe, which effectively prevents the metal wire from being oxidized at high temperature and reduces the scrap rate. DRAWINGS

[0018] Figure 1The utility model discloses a three-dimensional structure schematic diagram.

[0019] Figure 2 The utility model discloses a front view.

[0020] Figure 3 The utility model discloses Figure 2 A-A sectional view in the utility model.

[0021] Figure 4 The utility model discloses a three-dimensional structure schematic diagram of stainless steel pipe, porcelain pipe and protective gas pipe.

[0022] Figure 5 The utility model discloses a cross section structure schematic diagram of blow dryer.

[0023] Figure 6 The utility model discloses an explosion structure schematic diagram of blow dryer.

[0024] In the drawing,

[0025] 1, lead wheel group;2, lead wheel one;3, lead wheel two;4, lead wheel adjustment cylinder;5, wire wheel group;6, active wire wheel one;7, auxiliary wire wheel;8, auxiliary small wire wheel;9, heating box;10, active wire wheel two;11, stainless steel protective cover;12, stainless steel pipe;13, porcelain pipe;14, protective gas pipe;15, water cooling box;16, active wire wheel three;17, water cooling pipe;18, wire transfer wheel;19, wire transfer box;20, blow dryer;2001, ceramic positioning sleeve;2002, blow dryer seat;2003, gas guide cone;21, wire exit wheel;23, metal wire;24, rack;25, motor. Specific implementation

[0026] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments.

[0027] Referring to Figures 1-6 A porcelain pipe wire drawing machine, including motor 25 and rack 24 and metal wire 23, motor 25 is installed in the left side of rack 24, and motor 25 is connected in the left side of rack 24 through mounting bracket, and the front end of rack 24 is installed with gas protection pipe, water cooling box 15, water cooling pipe 17 and blow dryer 20;

[0028] The front of the rack 24 is provided with a wire wheel set 5, which includes a main drive wire wheel one 6, a main drive wire wheel two 10, a main drive wire wheel three 16, three auxiliary wire wheels 7, three auxiliary small wire wheels 8 and two wire turning wheels 18. The motor 25 is connected to the rear end of the main drive wire wheel one 6, the main drive wire wheel two 10 and the main drive wire wheel three 16 through a triangular belt respectively. The front of the rack 24 is provided with a heating box 9 for primary heating of the metal wire. The metal wire enters the heating box 9 twice, which can better heat the metal wire.

[0029] The front of the rack 24 is provided with a porcelain tube 13, the outer surface of which is sleeved with a stainless steel tube 12. The outer surface of the stainless steel tube 12 is fixedly connected with a protective gas tube 14. The outer side of the stainless steel tube 12 is covered with a stainless steel protective cover 11 through screws. The stainless steel protective cover 11 is installed on the front of the rack 24. The inner diameter of the stainless steel tube 12 is matched with the outer diameter of the porcelain tube 13. The inner wall of the porcelain tube 13 is a sliding surface, which is easy to heat and remove oxygen on the metal wire. The stainless steel material is used to avoid rusting and affecting the production quality of the metal wire 23 after long-term use.

[0030] The main drive wire wheel three 16 is installed in the water cooling box 15. The front of the rack 24 is provided with a wire turning box 19. The two wire turning wheels 18 are installed in the wire turning box 19. The wire turning wheel 18 is used to turn the metal wire 23 to the upper end through the blow dryer 20. The front of the rack 24 is provided with a connecting wire wheel 21. The front of the rack 24 is provided with a lead wheel set 1.

[0031] The lead wheel set 1 includes a lead wheel one 2, a lead wheel two 3 and a lead wheel adjusting cylinder 4. The lead wheel one 2, the lead wheel two 3 and the lead wheel adjusting cylinder 4 are installed on the outer surface of the rack 24. The lead wheel one 2 is used to guide and share the pressure of the lead wheel two 3, so that the metal wire enters the rack 24 in an orderly manner. The use of multiple lead wheels can avoid the disorder of the metal wire entering the rack 24.

[0032] The two auxiliary small wire wheels 8 are installed at the front end of the main drive wire wheel one 6 and the main drive wire wheel two 10 respectively. The auxiliary small wire wheel 8 is used to reduce the pressure of the main drive wire wheel.

[0033] The lower end of the rack 24 is provided with a liquid receiving groove for collecting leaked cooling water, avoiding the scattering of cooling liquid everywhere and being difficult to clean up.

[0034] The blow dryer 20 includes a ceramic positioning sleeve 2001, a blow dryer seat 2002 and a gas guide cone 2003. The blow dryer seat 2002 is provided with air holes for air to enter from the air holes. The gas guide cone 2003 is compressed at the lower end of the cone body to guide the air downward, which is used to accelerate the blow drying of the metal wire 23 and effectively improve the efficiency of blow drying the metal wire.

[0035] Working principle: the metal wire is turned from the active wire wheel 1 to connect the auxiliary wire wheel 7, and directly surrounds a circle in the auxiliary wire wheel 7, enters the heating box 9 twice, carries out the first heating, and then connects the active wire wheel 2 10; the metal wire enters the porcelain tube 13 after passing through the active wire wheel 2 10, the right end of the porcelain tube 13 is inserted into the metal wire from the active wire wheel 2 10, carries out the second heating in the porcelain tube 13 and removes the oxygen layer, and the metal wire 23 is stretched to form a metal wire; the metal wire 23 is inserted into the water cooling box 15 from the left end of the porcelain tube 13 to carry out the first cooling, the metal wire 23 is pulled by the active wire wheel 3 16 to turn into the air cooling pipe, the metal wire 23 is inserted into the water cooling pipe 17 from the left end to carry out the second cooling, then is connected into the wire turning box 19 from the right end of the water cooling pipe 17, and the metal wire 23 can be turned to the upper end through the blow dryer 20 by using the wire turning wheel 18 and is discharged through the wire discharge wheel 21.

[0036] The above only describes the preferred embodiment of the present application, and is not used to limit the present application, and any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application should be included in the protection scope of the present application.

Claims

1. A porcelain tube drawing machine comprising a motor (25) and a frame (24) and a wire (23), characterized in that, The motor (25) is installed on the left side of the frame (24), and the front end of the frame (24) is provided with a gas protection pipe, a water cooling box (15), a water cooling pipe (17) and a dryer (20); The front surface of the frame (24) is provided with a wire wheel set (5), the wire wheel set (5) comprises a driving wire wheel one (6), a driving wire wheel two (10), a driving wire wheel three (16), three auxiliary wire wheels (7), three auxiliary small wire wheels (8) and two wire turning wheels (18), the motor (25) is connected with the rear ends of the driving wire wheel one (6), the driving wire wheel two (10) and the driving wire wheel three (16) through a triangular belt, the front surface of the frame (24) is provided with a heating box (9), the front end of the frame (24) is provided with a porcelain pipe (13), the outer surface of the porcelain pipe (13) is sleeved with a stainless steel pipe (12), the outer surface of the stainless steel pipe (12) is fixedly connected with a protection gas pipe (14), the outer side of the stainless steel pipe (12) is covered with a stainless steel protection cover (11) through screws, the stainless steel protection cover (11) is installed on the front surface of the frame (24), the driving wire wheel three (16) is installed in the water cooling box (15), the front surface of the frame (24) is provided with a wire turning box (19), and the two wire turning wheels (18) are installed in the wire turning box (19), the wire turning wheel (18) is used for turning the metal wire (23) to the upper end to pass through the dryer (20), the front surface of the frame (24) is provided with a connecting wire wheel (21), and the front surface of the frame (24) is provided with a lead wheel set (1).

2. A porcelain tube drawing machine according to claim 1, characterized in that The lead wheel set (1) comprises a lead wheel one (2), a lead wheel two (3) and a lead wheel adjusting air cylinder (4), the lead wheel one (2), the lead wheel two (3) and the lead wheel adjusting air cylinder (4) are installed on the outer surface of the frame (24), the lead wheel one (2) is used for guiding and sharing the pressure of the lead wheel two (3), so that the metal wire enters the frame (24) in an orderly manner.

3. A porcelain tubing drawing machine as claimed in claim 1, wherein The inner diameter of the stainless steel pipe (12) is matched with the outer diameter of the porcelain pipe (13), the inner wall of the porcelain pipe (13) is a sliding surface, which is easy to heat and remove oxygen on the metal wire.

4. A porcelain tubing drawing machine according to claim 1, wherein The two auxiliary small wire wheels (8) are installed at the front ends of the driving wire wheel one (6) and the driving wire wheel two (10) respectively, and the auxiliary small wire wheel (8) is used for reducing the pressure of the driving wire wheel.

5. A porcelain tubing drawing machine as claimed in claim 1, wherein The lower end of the frame (24) is provided with a liquid receiving groove, and the liquid receiving groove is used for collecting the leaked cooling water.

6. A porcelain tubing drawing machine according to claim 1, wherein The dryer (20) comprises a ceramic positioning sleeve (2001), a dryer seat (2002) and a gas guide cone (2003), the dryer seat (2002) is provided with a gas hole for enabling air to enter from the gas hole, and the lower end of the gas guide cone (2003) is provided with a conical compression space for guiding air downward to accelerate the drying of the metal wire (23).

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