Engine cylinder sleeve production die
By introducing the design of a cooling chamber, ejector rod, elastic parts and vibrator into the engine cylinder liner production mold, the problem of strain during cylinder liner demolding is solved, stable and automatic removal of the cylinder liner is achieved, production costs are reduced and efficiency is improved.
Patent Information
- Application Number
- CN202422996722.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-05
- Publication Date
- 2025-10-24
- Estimated Expiration
- 2034-12-05
AI Technical Summary
Existing engine cylinder liner production molds easily cause damage to the cylinder liner side walls and the inner wall of the casting groove during mold removal, and require manual or external force to remove the cylinder liner, increasing production costs.
A mold structure including a cooling chamber, a top mold rod, an elastic part and a vibrator was designed. Through cooling with coolant, hydraulic pushing and high-frequency vibration, hard pulling damage between the cylinder liner and the inner wall of the casting tank was prevented, and the cylinder liner was automatically removed.
It effectively prevents hard damage to the cylinder liner and the mold groove, reduces production costs, improves preparation efficiency, and realizes stable and automatic removal of the cylinder liner.
Smart Images

Figure CN223465527U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to mould technical field, concretely is a kind of engine cylinder liner production mould. BACKGROUND
[0002] Engine cylinder liner is the center work part of engine or pump, and main function is to support the reciprocating motion of piston in it.Cylinder liner is usually made of alloy material with good wear resistance, corrosion resistance and heat conduction performance, and common materials include cast iron, copper-lead alloy and aluminum alloy etc.In the patent document with announcement number CN219724557U, a kind of engine cylinder liner production mould is disclosed, which is provided with ejector block, sliding rod, lifting frame, support column, base and cylinder, so that the user can control the cylinder to move the lifting frame upwards, at this time the lifting frame will drive the sliding rod and ejector block to move upwards to take out the engine cylinder liner after forming, which is convenient to use.
[0003] The above device and technical scheme still have some deficiencies in application, after cylinder liner is cast and formed, even if the cylinder liner is cooled, there is still a considerable contact surface and frictional resistance between the side wall and the inner wall of the column, at this time, if the cylinder liner is ejected by hard pushing, it is inevitable to cause the tensile injury of the side wall of cylinder liner and the inner cavity wall of casting groove, and after the cylinder is ejected from the casting groove, the cylinder liner still needs to be taken out from the outside of forming column by using manpower or external force, which further increases the production cost, so it is necessary to improve the existing engine cylinder liner production mould for the above problems. UTILITY MODEL CONTENT
[0004] The purpose of this section is to outline some aspects of the embodiments of the utility model and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and the abstract of the specification and the utility model name to avoid obscuring the purpose of this section, the abstract of the specification and the utility model name, and such simplifications or omissions cannot be used to limit the scope of the utility model.
[0005] Therefore, the purpose of the utility model is to provide an engine cylinder liner production mould to solve the problem that the engine cylinder liner production mould in the prior art in the background art inevitably causes the tensile injury of the side wall of cylinder liner and the inner cavity wall of casting groove when demoulding, and after the cylinder is ejected from the casting groove, the cylinder liner still needs to be taken out from the outside of forming column by using manpower or external force, which further increases the production cost.
[0006] To achieve the above object, the utility model provides the following technical scheme: An engine cylinder liner production mould, it includes lower mould, the lower mould inside central place has the cylinder, the cylinder inside has the forming post coaxial with it, the cylinder inner peripheral side and forming post outer peripheral side between have casting groove, the lower mould inside still have cooling cavity around the cylinder, the lower mould bottom has a plurality of limit guide bushings communicated with the bottom of casting groove, the limit guide bushing inboard vertical sliding matching has the top die rod, the top die rod bottom is fixed with the mounting disc, the mounting disc just below has the bottom disc, a plurality of elastic pieces are connected between the bottom disc and the mounting disc, the mounting disc still is provided with vibrator, the bottom disc is driven to move up and down by the hydraulic rod one arranged below, the lower mould just above still is equipped with the lifting frame and the upper mould arranged at the bottom of lifting frame.
[0007] As a preferred scheme of the engine cylinder liner production mould, the cooling cavity inside is also provided with a spiral cooling pipe wound on the outer peripheral side of the cylinder along the height direction thereof, and the lower mould outside is also provided with an inlet and an outlet corresponding to the two ports of the spiral cooling pipe respectively.
[0008] As a preferred scheme of the engine cylinder liner production mould, the top die rods are uniformly distributed along the bottom of the casting groove, and the elastic pieces are uniformly distributed along the bottom disc.
[0009] As a preferred scheme of the engine cylinder liner production mould, the lifting frame four corner parts are vertically slidably provided with and fixed to the guide posts on the top of the lower mould, the guide post top is fixed with the top plate, the top plate upper end is provided with the hydraulic rod two, and the hydraulic rod two bottom output shaft is connected to the top of the lifting frame.
[0010] As a preferred scheme of the engine cylinder liner production mould, the lower mould just below is also provided with a base for fixing the hydraulic rod one, the lower mould bottom periphery is provided with the fixed lug, and the base and the fixed lug are fixed with the support frame.
[0011] As a preferred scheme of the engine cylinder liner production mould, the support frame inboard is also provided with the limit support plate for horizontally supporting the bottom disc.
[0012] Compared with the prior art, the engine cylinder sleeve production mold has the beneficial effects that when the cylinder sleeve in the casting groove is formed, the cooling liquid circulating in the cooling cavity is used to timely cool the cylinder column and the cylinder sleeve, so that the surface of the cylinder sleeve is slightly shrunk, then the hydraulic rod one pushes the base plate and the top die rod to gradually rise, in this process, the top die rod forms an elastic reaction force with the formed cylinder sleeve under the cooperation of the mounting disc and the elastic element, so that the cylinder sleeve outer wall and the inner wall of the casting groove form an avoidance buffer, so as to prevent the surface from being damaged by forced pushing, at the same time, the started vibrator makes the top die rod form a vertical high-frequency vibration, so that the top die rod continuously and uniformly pushes the cylinder sleeve, so that the cylinder sleeve can continuously and stably rise until the cylinder sleeve is pushed out of the casting groove, compared with the existing mold structure, the hard damage to the cylinder sleeve and the mold groove can be effectively prevented and reduced, the cylinder sleeve can be taken out at one time, so that the production cost is reduced and the mold preparation efficiency is ensured. BRIEF DESCRIPTION OF DRAWINGS
[0013] Figure 1 It is a whole structure schematic diagram of the utility model;
[0014] Figure 2 It is a mold half sectional view structure schematic diagram of the utility model;
[0015] Figure 3 It is a utility model Figure 2 Partial detail structure schematic diagram.
[0016] In the drawing: 100, lower mold; 110, cylinder column; 120, forming column; 130, casting groove; 140, cooling cavity; 150, spiral cooling pipe; 160, limiting guide sleeve; 200, top die rod; 210, mounting disc; 220, base plate; 230, elastic element; 240, vibrator; 250, hydraulic rod one; 300, base; 310, fixed lug; 320, support frame; 330, limiting support plate; 400, lifting frame; 410, upper mold; 420, guide column; 430, top plate; 440, hydraulic rod two. DETAILED DESCRIPTION
[0017] In order to make the above-mentioned purpose, features and advantages of the utility model more obvious and easy to understand, the specific embodiments of the utility model are described in detail below with reference to the drawings.
[0018] Secondly, the utility model is described in detail in combination with the schematic diagram, in the detailed description of the utility model embodiment, for the convenience of description, the sectional view of the device structure will be partially enlarged without the general proportion, and the schematic diagram is only an example, which should not limit the scope of protection of the utility model here. In addition, the three-dimensional spatial dimensions of length, width and depth should be included in actual manufacture.
[0019] In order to make the purpose, technical scheme and advantages of the utility model more clear, the embodiments of the utility model will be described in further detail below with reference to the drawings.
[0020] Figures 1-3 The utility model discloses a whole structure schematic diagram of an engine cylinder liner production mold, please refer to Figures 1-3 The utility model discloses an engine cylinder liner production mold, including lower mould 100, the inside central part of lower mould 100 has the cylinder column 110, the inside of cylinder column 110 has the forming column 120 with its same axis, and the periphery side between cylinder column 110 and forming column 120 has the casting groove 130, and the inside of lower mould 100 still has the cooling cavity 140 that surrounds cylinder column 110, and the bottom of lower mould 100 has a plurality of limit guide bushings 160 that are communicated with the bottom of casting groove 130, and the inside of limit guide bushing 160 is vertically slidably matched with the top die bar 200, and the bottom of top die bar 200 is fixed with the mounting disc 210, and the bottom disc 220 is below the mounting disc 210, and a plurality of elastic members 230 are connected between the bottom disc 220 and the mounting disc 210, and the mounting disc 210 still is provided with vibrator 240, and the bottom disc 220 is driven to move up and down by the hydraulic rod one 250 arranged below, and the upper mould 410 that the lifting frame 400 is also matched with the upper side of lower mould 100 and is arranged at the bottom of lifting frame 400.
[0021] The utility model discloses a whole structure schematic diagram of an engine cylinder liner production mold, please refer to Figures 1-3 The inside of cooling cavity 140 still is provided with the spiral cooling pipe 150 that is wound in the periphery side of cylinder column 110 along its height direction, and the outside of lower mould 100 still has the liquid inlet and liquid outlet corresponding with the two ports of spiral cooling pipe 150 respectively, and can understand, and spiral cooling pipe 150 is connected with the refrigeration equipment such as compressor or water chiller through liquid inlet and liquid outlet, so that cooling liquid circulates, and specifically, when the engine cylinder liner mold in casting groove 130 is shaped, the cooling equipment is opened at random, and cooling liquid circulates through spiral cooling pipe 150, and the heat on cylinder column 110 and cylinder liner is taken away, plays the effect of heat exchange and cooling, is favorable to the surface microcontraction of cylinder liner and subsequent stripping.
[0022] The top die rod 200 is evenly distributed along the bottom of the casting groove 130, and the elastic member 230 is evenly distributed along the bottom plate 220. In the normal mold, the top of the top die rod 200 is flush with the bottom of the casting groove 130, and only when the mold is removed, the top die rod 200 is pushed out of the bottom of the casting groove 130. In addition, it can be understood that the elastic member 230 here can be a high-strength spring, a spring damper, a hydraulic damper, etc. The lifting frame 400 is vertically slid through the guide column 420 fixed to the top of the lower mold 100, and the guide column 420 is fixed to the top plate 430, and the hydraulic rod two 440 is arranged at the upper end of the top plate 430, and the bottom output shaft of the hydraulic rod two 440 is connected to the top of the lifting frame 400. Specifically, in this embodiment, after the cylinder liner in the casting groove 130 is formed, the cylinder column 110 and the cylinder liner are cooled in time by the cooling liquid circulating in the cooling cavity 140, so that the surface of the cylinder liner is slightly contracted, and at the same time, the upper mold 410 is lifted and separated from the top of the lower mold 100, and then the hydraulic rod one 250 pushes the bottom plate 220 and the top die rod 200 to gradually rise. During this process, the top die rod 200 forms an elastic reaction force with the formed cylinder liner under the cooperation of the mounting disc 210 and the elastic member 230, so that the cylinder liner forms an avoidance buffer between the outer wall of the cylinder liner and the inner wall of the casting groove 130, to prevent the surface from being pulled and injured by force, and at the same time, the vibrator 240 is started to make the top die rod 200 form a vertical high-frequency vibration, so that the top die rod 200 forms a continuous and uniform push to the cylinder liner, so that the cylinder liner can continuously and stably rise until the cylinder liner is pushed out of the casting groove 130. Compared with the existing mold structure, it can effectively prevent and reduce the hard pull injury to the cylinder liner and the mold groove, and the cylinder liner can be taken out at one time, thereby reducing the production cost and ensuring the mold preparation efficiency.
[0023] Further, the lower mold 100 has a base 300 for fixing and installing the hydraulic rod one 250 below, and the lower mold 100 has a fixed ear 310 around the bottom, and the base 300 and the fixed ear 310 are fixed with a support frame 320. It can be understood that the mold structure can be positioned and installed through the cooperation of the base 300, the fixed ear 310 and the support frame 320, so as to form a complete system, which is more stable in use.
[0024] Further, the support frame 320 has a limiting support plate 330 inside for horizontally supporting the bottom plate 220. The limiting support plate 330 is arranged to make the hydraulic rod one 250 drive the top die rod 200 to retract, and the top die rod 200 is flush with the bottom of the casting groove 130, which plays a limiting role.
[0025] Although the utility model has been described above with reference to the embodiments, various modifications can be made thereto, and equivalent replacements can be made to the components thereof, without departing from the scope of the utility model. In particular, as long as there is no structural conflict, each feature in the embodiments disclosed by the utility model can be combined with each other in any manner, and the combinations are not exhaustively described in the specification merely for the purpose of omitting the length and saving the resources. Therefore, the utility model is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.
Claims
1. An engine cylinder liner production mold characterized by comprising: The application relates to a lower mold (100) internally provided with a cylinder column (110) in the middle, the cylinder column (110) internally provided with a forming column (120) coaxial with the cylinder column (110), a casting groove (130) between the inner periphery of the cylinder column (110) and the outer periphery of the forming column (120), a cooling cavity (140) surrounding the cylinder column (110) in the lower mold (100), a plurality of limiting guide sleeves (160) in the bottom of the lower mold (100) and communicated with the bottom of the casting groove (130), a top mold rod (200) vertically slidingly matched with the inner side of the limiting guide sleeve (160), a mounting disc (210) fixed to the bottom of the top mold rod (200), a bottom disc (220) below the mounting disc (210), a plurality of elastic members (230) connected between the bottom disc (220) and the mounting disc (210), a vibrator (240) arranged on the mounting disc (210), and a lifting frame (400) above the lower mold (100) and an upper mold (410) arranged at the bottom of the lifting frame (400).
2. The engine cylinder liner production mold according to claim 1, characterized by: The cooling cavity (140) is internally provided with a spiral cooling pipe (150) wound on the outer periphery of the cylinder column (110) along the height direction, and the lower mold (100) is externally provided with a liquid inlet and a liquid outlet corresponding to the two ports of the spiral cooling pipe (150) respectively.
3. The engine cylinder liner production mold according to claim 1, characterized by: The top mold rod (200) is uniformly distributed along the bottom of the casting groove (130), and the elastic members (230) are uniformly distributed along the bottom disc (220).
4. The engine cylinder liner production mold of claim 1, wherein: The lifting frame (400) is vertically slidingly provided with a guide column (420) fixed to the top of the lower mold (100) at the four corner positions, the guide column (420) is fixed with a top plate (430) at the top, the top plate (430) is provided with a hydraulic rod two (440) at the upper end, and the bottom output shaft of the hydraulic rod two (440) is connected to the top of the lifting frame (400).
5. The engine cylinder liner production mold of claim 1, wherein: The lower mold (100) is further provided with a base (300) below the lower mold (100) for fixing the hydraulic rod one (250), the lower mold (100) is provided with a fixed lug (310) around the bottom, and the base (300) and the fixed lug (310) are fixed with a support frame (320).
6. The engine cylinder liner production mold according to claim 5, characterized by: The support frame (320) is internally provided with a limiting support plate (330) for horizontally supporting the bottom disc (220).
Citation Information
Patent Citations
Engine cylinder sleeve production die
CN219724557U