Prefabricated part surface leveling device

By introducing an angle adjustment component and an adjustable number of leveling plates into the precast component leveling device, the problems of non-adjustable angle and fixed area in the prior art are solved, and an efficient and flexible leveling process is achieved.

CN223466461UActive Publication Date: 2025-10-24SHANGHAI FUTIELONG HOUSING IND DEV CO LTD
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Patent Information

Application Number
CN202422947738.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-02
Publication Date
2025-10-24
Estimated Expiration
2034-12-02

AI Technical Summary

Technical Problem

Existing precast component leveling devices cannot adjust the leveling angle and have a fixed leveling plate area, resulting in low efficiency and the need for multiple leveling operations.

Method used

A leveling device with an angle adjustment component and an actuator was designed. The leveling angle can be changed by driving a rotating disk with a motor, and the number of leveling plates can be adjusted to adapt to precast panels of different areas. The device achieves efficient leveling by combining a vibration motor and a spring structure.

Benefits of technology

It enables flexible adjustment of the leveling angle and quantity without changing the position of the precast components, improving leveling efficiency, adapting to precast panels of different sizes, and reducing the number of leveling operations and energy consumption.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a prefabricated part surface leveling device, which belongs to the field of prefabricated parts and comprises a rack, and a leveling device is arranged in the middle of the rack. In the leveling process, the first motor provides power to drive the rotating disc to rotate, so that the connecting base and the connecting frame integrally drive the executing mechanism below to rotate, the leveling angle is changed, the leveling angle can be changed under the condition that the position of a prefabricated part is not changed, and the operation efficiency is improved; and meanwhile, for the prefabricated slabs with different areas, the appropriate number of leveling plates can be selected to be installed on the fixing frame, when the small area is leveled, the small number of leveling plates are selected to be installed, the overall weight during leveling can be reduced, the energy utilization rate is increased, and meanwhile more leveling plates can be selected to be suitable for leveling the prefabricated slabs with larger areas.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the prefabricated component field, specifically, relate to a prefabricated component surface leveling device. BACKGROUND

[0002] The surface flatness of the prefabricated component is one of important indexes for measuring its quality, through the surface leveling device, can ensure that the component surface reaches the specified flatness requirement, reduces the surface defects, such as uneven, crack etc., thereby promotes the overall quality of component.

[0003] Through the search, in the prior art, patent announcement No. CN215202530U Chinese patent discloses "a troweling device for concrete prefabricated component, this utility model, through the sliding bar in the first sliding groove sliding, so that the overall device can move, through the motor makes the vibrating rod can operate, and then through the fan blade for the blowing action of concrete, so that the bubbles in the concrete are blown away, through the connecting rod makes the abrasive disc can stably install, so that the abrasive disc can trowel the concrete, and then through the scraper troweling effect, so that the concrete can be troweled, and then reaches the purpose of not needing manual work, greatly improves the work efficiency", but still has the following defects:

[0004] (1) in the process of leveling prefabricated component, the angle of leveling cannot be adjusted, greatly reduces the leveling efficiency;

[0005] (2) at the same time, the area of the leveling plate in contact with the prefabricated part is fixed, for different sizes of prefabricated plate, needs multiple leveling, is more cumbersome.

[0006] Therefore we make improvement, propose a prefabricated component surface leveling device. UTILITY MODEL CONTENTS

[0007] The utility model aims at: in view of the present existence in the process of leveling prefabricated component, the angle of leveling cannot be adjusted, and the area of the leveling plate in contact with the prefabricated part is fixed, for different sizes of prefabricated plate, needs multiple leveling.

[0008] In order to realize the above-mentioned utility model purposes, the utility model provides the following technical scheme:

[0009] The prefabricated component surface leveling device is to improve the above-mentioned problems.

[0010] The utility model is as follows:

[0011] Including the frame, the frame, the middle part of the frame is provided with leveling device.

[0012] The leveling device comprises an angle adjusting assembly and an executing mechanism, the angle adjusting assembly comprises a top guard plate, a first motor, a rotating disc, a connecting seat and a connecting frame, both ends of the top guard plate are fixedly arranged between two side frames, the first motor is fixedly arranged at a middle position on a surface of the top guard plate, the rotating disc is located below the top guard plate and is connected with an output end of the first motor, the connecting seat is fixedly arranged at a bottom of the rotating disc, and the connecting frame is fixedly arranged on the connecting seat.

[0013] As the preferred technical scheme of the present application, the executing mechanism comprises a fixing frame, a first spring, a vibration motor and a leveling plate, the fixing frame is arranged below the connecting frame, both ends of the first spring are fixedly arranged between the connecting frame and the fixing frame, and the first spring is vertically arranged, the vibration motor is fixedly arranged on the fixing frame, and the leveling plate is installed at a bottom of the fixing frame by means of bolts.

[0014] As the preferred technical scheme of the present application, the leveling plate comprises a leveling base, a combination plate and a second spring, the leveling base is installed below the fixing frame, there is a gap between an upper surface of the combination plate and a bottom surface of the leveling base, and the second spring is fixedly arranged between the leveling base and the combination plate to connect the leveling base and the combination plate with each other.

[0015] As the preferred technical scheme of the present application, a bottom of the frame is fixedly provided with an operation platform, and the operation platform is located directly below the leveling device.

[0016] As the preferred technical scheme of the present application, the number of the leveling plates is multiple groups, and the leveling plates of all groups have the same horizontal height when installed.

[0017] As the preferred technical scheme of the present application, one side of the top guard plate is fixedly provided with a lighting lamp, and the lighting lamp is powered by an external fixed power supply.

[0018] As the preferred technical scheme of the present application, the combination plate is made of stainless steel plate, and one side of the combination plate in contact with the concrete is coated with a paraffin coating.

[0019] Compared with the prior art, the present application has the following beneficial effects:

[0020] In the scheme of the present application:

[0021] 1. By arranging the angle adjusting assembly, in the leveling process, the first motor provides power to drive the rotating disc to rotate, so as to drive the executing mechanism below the connecting seat and the connecting frame to rotate as a whole, thereby changing the leveling angle, so that the leveling angle can be changed without changing the position of the prefabricated part, and the operation efficiency is improved.

[0022] 2. At the same time, for different areas of the prefabricated plate, a proper number of leveling plates can be selected to be installed on the fixed frame when leveling, and when leveling a smaller area, a smaller number of leveling plates are selected to be installed, which can reduce the overall weight during leveling and improve energy utilization, and more leveling plates can be selected to be suitable for larger area prefabricated plate leveling. BRIEF DESCRIPTION OF DRAWINGS

[0023] Figure 1 A structure schematic view of the prefabricated component surface leveling device is provided in the utility model.

[0024] Figure 2 A leveling device structure schematic view of the prefabricated component surface leveling device is provided in the utility model.

[0025] Figure 3 An angle adjusting assembly and an actuating mechanism structure schematic view of the prefabricated component surface leveling device is provided in the utility model.

[0026] Figure 4 A leveling plate structure schematic view of the prefabricated component surface leveling device is provided in the utility model.

[0027] Figure 5 A leveling plate local structure schematic view of the prefabricated component surface leveling device is provided in the utility model.

[0028] Indicated in the drawing:

[0029] 1, rack; 2, leveling device; 201, angle adjusting assembly; 2011, top guard plate; 2012, first motor; 2013, rotating disc; 2014, connecting seat; 2015, connecting frame; 202, actuating mechanism; 2021, fixed frame; 2022, first spring; 2023, vibration motor; 2024, leveling plate; 20241, leveling base; 20242, combined plate; 20243, second spring; 3, operation platform; 4, illuminating lamp. DETAILED DESCRIPTION

[0030] In order to make the purpose, technical scheme and advantages of the embodiments of the utility model clearer, the technical scheme in the embodiments of the utility model will be described clearly and completely in combination with the drawings. Obviously, the described embodiments are part of the embodiments of the utility model, rather than all the embodiments.

[0031] Therefore, the following detailed description of the embodiments of the utility model is not intended to limit the scope of the claimed utility model, but only represents some embodiments of the utility model. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor belong to the scope of protection of the utility model.

[0032] It should be noted that the embodiments in the utility model and the features and technical solutions in the embodiments can be combined with each other without conflict.

[0033] It should be noted that: similar signs and letters represent similar items in the following drawings, so once an item is defined in one drawing, it does not need to be further defined and explained in subsequent drawings.

[0034] As Figures 1-5 shown, the present embodiment proposes a prefabricated component surface leveling device, comprising a rack 1, characterized in that the rack 1, the middle part of the rack 1 is provided with a leveling device 2.

[0035] As Figure 3 shown, the leveling device comprises an angle adjusting assembly 201 and an actuator 202, the angle adjusting assembly 201 comprises a top guard plate 2011, a first motor 2012, a rotating disc 2013, a connecting seat 2014 and a connecting frame 2015, both ends of the top guard plate 2011 are fixedly arranged between the two side racks 1, the first motor 2012 is fixedly arranged at the middle position of the surface of the top guard plate 2011, the rotating disc 2013 is located below the top guard plate 2011, and the rotating disc 2013 is connected with the output end of the first motor 2012, the connecting seat 2014 is fixedly arranged at the bottom of the rotating disc 2013, and the connecting frame 2015 is fixedly arranged on the connecting seat 2014, the actuator 202 is located below the angle adjusting assembly 201, and the actuator 202 is connected with the connecting frame 2015. The first motor 2012 provides power to drive the rotating disc 2013 to rotate, the rotating disc 2013 drives the connecting seat 2014 and the connecting frame 2015 to rotate, so that the actuator 202 below is rotated as a whole through the connecting seat 2014 and the connecting frame 2015, the angle of leveling is changed, so that the angle of leveling can be changed without changing the position of the prefabricated component.

[0036] As Figure 3 shown, the actuator 202 comprises a fixing frame 2021, a first spring 2022, a vibration motor 2023 and a leveling plate 2024, the fixing frame 2021 is arranged below the connecting frame 2015, both ends of the first spring 2022 are fixedly arranged between the connecting frame 2015 and the fixing frame 2021, the first spring 2022 is vertically arranged, the vibration motor 2023 is fixedly arranged on the fixing frame 2021, and the leveling plate 2024 is installed at the bottom of the fixing frame 2021 through bolts. The fixing frame 2021 is connected with the connecting frame 2015 through the first spring 2022, and the fixing frame 2021 is driven to vibrate up and down as a whole through the vibration motor 2023, and the concrete below is continuously vibrated and contacted through the leveling plate 2024, so that the concrete is leveled.

[0037] like Figure 4 and Figure 5 As shown, the screed plate 2024 includes a leveling base 20241, a combination plate 20242, and a second spring 20243. The leveling base 20241 is mounted on the bottom of the fixed frame 2021, and the combination plate 20242 is located below the leveling base 20241. A gap is formed between the upper surface of the combination plate 20242 and the bottom surface of the leveling base 20241. The second spring 20243 is fixedly disposed between the leveling base 20241 and the combination plate 20242, interconnecting the leveling base 20241 and the combination plate 20242. When dealing with prefabricated components of different areas, different numbers of screed plates 2024 can be selected and installed on the fixed frame 2021. When leveling a smaller area, a smaller number of screed plates 2024 can be installed. At the same time, a larger number of screed plates 2024 can be selected to level prefabricated components of larger areas.

[0038] like Figure 1 As shown, an operating platform 3 is fixedly provided at the bottom of the frame 1, and the operating platform 3 is located directly below the leveling device 2. The operating platform 3 facilitates the processing of prefabricated components, such as Figure 2 As shown, there is enough space between the operating platform 3 and the screed plate 2024 to accommodate molds for producing prefabricated components.

[0039] like Figure 4 As shown, there are multiple groups of leveling plates 2024, and all groups of leveling plates 2024 are installed at the same level to minimize unevenness during leveling.

[0040] like Figure 1 As shown, a lighting lamp 4 is fixedly provided on one side of the top guard plate 2011, and the lighting lamp 4 adopts an external fixed power supply to be powered. Provide lighting for the operation of the entire device, and facilitate operation.

[0041] like Figure 4 As shown, the composite plate 20242 is made of stainless steel, and the side of the composite plate 20242 that contacts the concrete is coated with a paraffin coating. The stainless steel plate can improve corrosion resistance, and the paraffin coating on the bottom of the composite plate 20242 can prevent the composite plate 20242 from sticking to the concrete during the continuous shaking and leveling process.

[0042] Specifically, when the prefabricated component surface leveling device 2 is working: when facing prefabricated components of different areas, different numbers of leveling plates 2024 are selected to be installed on the fixed frame 2021. When leveling a smaller area, a smaller number of leveling plates 2024 are selected for installation. At the same time, more leveling plates 2024 can also be selected for leveling prefabricated panels with larger areas. The prefabricated component is located on the operating platform 3. The first motor 2012 provides power to drive the rotating disk 2013 to rotate, thereby driving the actuator 202 below to rotate as a whole through the connecting seat 2014 and the connecting frame 2015 to change the leveling angle. The vibration motor 2023 works to drive the fixed frame 2021 to shake up and down as a whole, and the concrete is leveled through the continuous vibration contact between the leveling plate 2024 and the concrete below.

[0043] All technical features in this embodiment can be freely combined according to actual needs.

[0044] The above embodiments are preferred implementation schemes of the present invention. In addition, the present invention can also be implemented in other ways. Any obvious replacement without departing from the concept of the present technical solution is within the scope of protection of the present invention.

Claims

1. A device for smoothing the surface of a prefabricated component, comprising a frame (1), characterized in that, The rack (1), the middle part of the rack (1) is provided with a leveling device (2); The leveling device (2) comprises an angle adjusting assembly (201) and an actuator (202), the angle adjusting assembly (201) comprises a top guard plate (2011), a first motor (2012), a rotating disc (2013), a connecting seat (2014) and a connecting frame (2015), both ends of the top guard plate (2011) are fixedly arranged between the two side racks (1), the first motor (2012) is fixedly arranged at the middle position of the surface of the top guard plate (2011), the rotating disc (2013) is located below the top guard plate (2011), and the rotating disc (2013) is connected with the output end of the first motor (2012), the connecting seat (2014) is fixedly arranged at the bottom of the rotating disc (2013), and the connecting frame (2015) is fixedly arranged on the connecting seat (2014), and the actuator (202) is connected with the connecting frame (2015).

2. A device for surfacing a precast construction element according to claim 1, characterized in that The actuator (202) comprises a fixing frame (2021), a first spring (2022), a vibration motor (2023) and a leveling plate (2024), the fixing frame (2021) is arranged below the connecting frame (2015), the first spring (2022) is fixedly arranged between the connecting frame (2015) and the fixing frame (2021), and the first spring (2022) is vertically arranged, the vibration motor (2023) is fixedly arranged on the fixing frame (2021), and the leveling plate (2024) is installed at the bottom of the fixing frame (2021) through bolts.

3. A precast construction element surface leveller according to claim 2, characterised in that The leveling plate (2024) comprises a leveling base (20241), a combination plate (20242) and a second spring (20243), the leveling base (20241) is installed below the fixing frame (2021), the combination plate (20242) has a gap between the upper surface and the bottom surface of the leveling base (20241), and the second spring (20243) is fixedly arranged between the leveling base (20241) and the combination plate (20242), and the leveling base (20241) and the combination plate (20242) are connected with each other.

4. A device for surfacing a precast member according to claim 1, wherein The bottom of the rack (1) is fixedly provided with an operation platform (3), and the operation platform (3) is located directly below the leveling device (2).

5. A device for surfacing a precast member according to claim 2, wherein The number of the leveling plates (2024) is multiple groups, and the leveling plates (2024) of all groups have the same horizontal height during installation.

6. A device for surfacing a precast member according to claim 1, wherein, One side of the top guard plate (2011) is fixedly provided with a lighting lamp (4), and the lighting lamp (4) is powered by an external fixed power supply.

7. A device for surfacing a precast member according to claim 3, wherein The combination plate (20242) is made of stainless steel plate, and one side of the combination plate (20242) in contact with the concrete is coated with a paraffin coating.

Citation Information

Patent Citations

  • A smoothing device for precast concrete components

    CN215202530U