Gravel material mixing mechanism and batching machine
By designing a bottom-up sand and gravel mixing mechanism in the batching machine, and combining it with a flap and hydraulic system to adjust the discharge port and conveyor belt speed, the problem of the high vertical height of the existing batching machine is solved, enabling flexible use and stable conveying in underground roadways.
Patent Information
- Application Number
- CN202422896673.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-27
- Publication Date
- 2025-10-24
- Estimated Expiration
- 2034-11-27
AI Technical Summary
The existing batching machine has a high vertical mixing mechanism, which results in a large amount of work and high cost for underground tunneling construction, and it cannot be used flexibly in the tunnel.
Design a sand and gravel mixing mechanism, including a frame, a first conveyor belt, a support frame, a hopper, and a second conveyor belt, arranged sequentially from bottom to top. Combine a flap and a hydraulic system to adjust the opening of the discharge port and the speed of the conveyor belt to match the material conveying speed.
The vertical height of the mixing mechanism has been reduced, making it easier to use and relocate in underground roadways. It is suitable for hardening construction in underground roadways and ensures the stability and flexibility of material conveying.
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Figure CN223466495U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of batching machine, concretely is a sandstone material mixing mechanism and batching machine. BACKGROUND
[0002] The batching machine is a kind of equipment for mixing different raw materials according to specific proportion and conveying to target position, it is widely used in building, mining, chemical industry etc. The batching machine of existing generally conveys multiple materials to a lower hopper by multiple upper hoppers, and realizes the mixing of material in lower hopper. Among them, multiple upper hoppers need to be arranged above lower hopper, so that the vertical height of batching machine mixing mechanism is higher, therefore, the chamber that needs to be excavated in underground construction has higher height. In this way, the excavation construction quantity of chamber is larger, and the excavation construction cost is higher;And batching machine can only be used in chamber, and it is limited by roadway height when used in roadway. Therefore, it is necessary to improve the mixing mechanism of existing batching machine. SUMMARY
[0003] The utility model aims at providing a sandstone material mixing mechanism and batching machine to optimize structural design and reduce vertical height and facilitate position construction.
[0004] To achieve the above object, the utility model provides the following technical scheme:
[0005] A sandstone material mixing mechanism, including frame, first conveying belt, support frame, hopper and second conveying belt;
[0006] The lower end of the frame is provided with a plurality of wheels;
[0007] The upper end of the frame is provided with the first conveying belt, and the first conveying belt is arranged along the length direction of the frame;
[0008] The upper end of the frame is provided with a plurality of support frames, and the plurality of support frames are arranged along the length direction of the frame;
[0009] The upper end of each support frame is provided with the hopper;
[0010] The lower end of each support frame is provided with the second conveying belt;
[0011] The second conveying belt is located between the hopper and the first conveying belt, and the discharge port of the hopper is located above the tail of the second conveying belt.
[0012] Further, it further includes the lower casing, the upper end of the lower casing is connected the discharge port of the hopper, and the lower end of the lower casing is located above the tail of the second conveying belt.
[0013] Further, the blanking shell is internally rotationally connected with a flap, the flap can be swung to block the discharge port of the hopper, and can also be swung to set an angle relative to the discharge port of the hopper.
[0014] The blanking shell is provided with a turnover motor, an output rotating shaft of the turnover motor is connected with a driving shaft, and the flap is connected with the driving shaft.
[0015] Further, the first conveying belt comprises a driving roller, a passive roller, a belt, a transmission shaft, a friction wheel, a belt motor and a transmission wheel.
[0016] The driving roller and the passive roller are both rotationally connected with the upper end of the frame, and the belt is connected between the driving roller and the passive roller.
[0017] The driving roller is coaxially connected with the transmission shaft, and the transmission shaft is connected with the friction wheel.
[0018] An output rotating shaft of the belt motor is connected with the transmission wheel, and the transmission wheel frictionally contacts the friction wheel on the side surface.
[0019] Further, the transmission wheel is a conical frustum.
[0020] An external surface of the transmission shaft is provided with a spline.
[0021] A spline hole is formed at the center position of the friction wheel, the spline hole is matched with the spline, and the friction wheel can move along the axial direction of the transmission shaft relative to the transmission shaft.
[0022] Further, a pushing seat is further included, and an end surface of the pushing seat is rotationally connected with an end surface of the friction wheel.
[0023] An external force is applied to the pushing seat, so that the friction wheel can move along the axial direction of the transmission shaft relative to the transmission shaft.
[0024] Further, a driving gear, a first hydraulic cylinder, a rack and a second hydraulic cylinder are further included.
[0025] The driving shaft is connected with the driving gear.
[0026] An extension rod of the first hydraulic cylinder is connected with the rack, and the rack is engaged with the driving gear.
[0027] An extension rod of the second hydraulic cylinder is connected with the pushing seat.
[0028] A cylinder body of the first hydraulic cylinder is connected with a cylinder body of the second hydraulic cylinder through a hydraulic pipeline.
[0029] A batching machine is provided with the above-mentioned sand and stone material mixing mechanism.
[0030] Compared with the prior art, the present application has the following beneficial effects:
[0031] As described above, the present application discloses a sand and gravel mixing mechanism, which is applied to a batching machine, and the vehicle frame, the first conveying belt, the second conveying belt, the support frame and the hopper are arranged in sequence from bottom to top, so that the mixing mechanism has a low vertical height, the batching machine can be used in an underground tunnel, and is convenient to transfer and construct, and is particularly suitable for underground tunnel hardening construction. BRIEF DESCRIPTION OF DRAWINGS
[0032] Figure 1 is a perspective view of the sand and gravel mixing mechanism of the present application embodiment;
[0033] Figure 2 is a partial perspective view of the sand and gravel mixing mechanism of the present application embodiment Figure One ;
[0034] Figure 3 is a partial perspective view of the sand and gravel mixing mechanism of the present application embodiment Figure Two ;
[0035] Figure 4 is a partial perspective view of the sand and gravel mixing mechanism of the present application embodiment. DETAILED DESCRIPTION
[0036] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application.
[0037] Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.
[0038] It should be noted that all directional indications (such as up, down, left, right, front, back, etc.) in the embodiments of the present application are only used to explain the relative positional relationship, movement condition, etc. between components in a certain specific posture (as shown in the drawings), and if the specific posture changes, the directional indications will also change accordingly.
[0039] In addition, the terms "first," "second," and so on, used in this utility model are for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Therefore, features specified as "first" or "second" may explicitly or implicitly include at least one such feature. In the description of this utility model, "plurality" means at least two, such as two, three, etc., unless otherwise specifically defined.
[0040] In this utility model, unless otherwise specified or limited, the terms "connection" and "fixation" should be understood in a broad sense. For example, "fixation" can mean fixed connection, detachable connection, or integration; mechanical connection or electrical connection; direct connection or indirect connection through an intermediate medium; internal communication between two elements or interaction between two elements, unless otherwise specified. For those skilled in the art, the specific meanings of the above terms in this utility model can be understood according to specific circumstances.
[0041] In addition, the technical solutions between the various embodiments of the present invention can be combined with each other, but it must be based on the fact that ordinary technicians in this field can implement it. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such a combination of technical solutions does not exist and is not within the scope of protection required by this utility model.
[0042] like Figures 1 to 4 As shown, this embodiment describes a sand and gravel mixing mechanism, which includes a frame 1, a first conveyor belt 2, a support frame 3, a hopper 4, a discharge shell 5 and a second conveyor belt 6.
[0043] A pair of wheels 11 are provided at the front and rear of the lower end of the frame 1. The wheels can be mine car wheels for traveling along the track laid on the tunnel.
[0044] A first conveyor belt 2 is provided at the upper end of the vehicle frame 1 and is arranged along the length direction of the vehicle frame 1 .
[0045] Three support frames 3 are provided at the upper end of the vehicle frame 1 , and the three support frames 3 are arranged at intervals along the length direction of the vehicle frame 1 .
[0046] A hopper 4 is provided at the upper end of each support frame 3 , with a feed port of the hopper 4 located at the upper end and a discharge port of the hopper located at the lower end.
[0047] A second conveyor belt 6 is provided at the lower end of each support frame 3 . The second conveyor belt 6 is located between the hopper 4 and the first conveyor belt 2 . The discharge port of the hopper 4 is located above the tail of the second conveyor belt 6 .
[0048] The upper end of the discharging shell 5 is connected with the discharging port of the hopper 4, and the lower end of the discharging shell 5 is located above the tail of the second conveying belt 6. A flap 51 is rotatably connected inside the discharging shell 5. The flap 51 can block the discharging port of the hopper 4 by swinging, and can also swing to set an angle relative to the discharging port of the hopper 4. A turnover motor is arranged on the discharging shell 5. An output rotating shaft of the turnover motor is connected with a driving shaft 71, the driving shaft 71 is rotatably connected with the discharging shell 5, and the flap 51 is connected to the driving shaft 71.
[0049] The first conveying belt 2 comprises a driving drum 21, a passive drum 22, a belt 23, a transmission shaft 24, a friction wheel 25, a belt motor 26 and a transmission wheel 27. The driving drum 21 and the passive drum 22 are both rotatably connected with the upper end of the vehicle frame 1, and the belt 23 is connected between the driving drum 21 and the passive drum 22. The driving drum 21 is coaxially connected with the transmission shaft 24, and the transmission shaft is connected with the friction wheel 25. The belt motor 26 is arranged on the vehicle frame 1, the output rotating shaft of the belt motor 26 is connected with the transmission wheel 27, and the transmission wheel 27 frictionally contacts the friction wheel 25 on the side surface.
[0050] The transmission wheel 27 is a truncated cone, and the uppermost generatrix is flush with the horizontal plane; the outer surface of the transmission shaft 24 is provided with a spline, and the center position of the friction wheel 25 is provided with a spline hole. The spline hole matches the spline, and the friction wheel 25 can move along the axial direction of the transmission shaft 24 relative to the transmission shaft 24.
[0051] The outer end surface of the pusher seat 28 is rotatably connected with the end surface of the friction wheel 25; an external force acts on the pusher seat 28 to drive the friction wheel 25 to move along the axial direction of the transmission shaft 24 relative to the transmission shaft 24.
[0052] The driving shaft 71 is connected with a driving gear 72; the telescopic rod of a first hydraulic cylinder 81 is connected with a rack 82, and the rack 82 is engaged with the driving gear 72; the telescopic rod of a second hydraulic cylinder 83 passes through a transition bracket 84 to connect the pusher seat 28; the cylinder body of the first hydraulic cylinder 81 is connected with the cylinder body of the second hydraulic cylinder 83 through a hydraulic pipeline.
[0053] A batching machine is provided with the sand and stone material mixing mechanism described above in the embodiment.
[0054] The operation process of the sand and stone material mixing mechanism described in the embodiment is as follows:
[0055] The user first puts three or two different materials into different hoppers 4. Taking the mixing of three materials as an example, the user determines the mixing ratio of the three different materials, and then the user controls the batching machine to move to the unloading position, and then the user starts the overturning motor to drive the three drive shafts 71 to rotate at different angles, the drive shafts 71 drive the turning plates 51 to rotate (the ratio of the turning angles of the three turning plates 51 is always the same as the mixing ratio of the three materials), so that the turning plates 51 lose the blocking of the discharge ports of the hoppers 4, and the materials in the hoppers 4 move downward through the downflow shell 5 to the second conveying belts 6, and the user simultaneously starts the three second conveying belts 6, which drive the materials thereon to move to the right until the materials fall downward to the first conveying belt 2, and the three materials overlap and mix on the belt 23 of the first conveying belt 2. At the same time, the user starts the belt motor 26, and the output shaft of the belt motor 26 drives the transmission wheel 27 to rotate, which drives the friction wheel 25 to rotate in a frictional manner, and the friction wheel 25 drives the transmission shaft 24 to rotate, which drives the drive drum 21 of the first conveying belt 2 to rotate. At this time, the belt 23 of the first conveying belt 2 is converted from a static state to a conveying state, and the belt 23 of the first conveying belt 2 drives the materials thereon to move to the right, and at the same time, the three materials are mixed on the belt 23 of the first conveying belt 2.
[0056] When the three drive shafts 71 rotate, taking one of the drive shafts 71 as an example, the drive shaft 71 drives the drive gear 72 thereon to rotate, which engages with the rack 82 and drives the extension rod of the first hydraulic cylinder 81 to move downward until the drive shaft 71 stops rotating, and the extension rod of the first hydraulic cylinder 81 stops moving downward. In this process, the extension rod of the first hydraulic cylinder 81 moves downward and extrudes the hydraulic oil in the first hydraulic cylinder 81 to be transmitted to the second hydraulic cylinder 83 through the hydraulic pipeline, and the hydraulic oil in the second hydraulic cylinder 83 drives the extension rod of the second hydraulic cylinder 83 to move forward, which drives the pusher seat 28 to move forward, and the pusher seat 28 drives the friction wheel 25 to move forward, thereby changing the transmission ratio between the friction wheel 25 and the transmission wheel 27 (i.e., the total amount of the three materials discharged is proportional to the conveying speed of the belt 23 of the first conveying belt 2), and the running speed of the first conveying belt 2 can match the discharging speed of the hopper 4, thereby preventing the materials on the belt 23 of the first conveying belt 2 from being too thick, avoiding the leakage of materials, and reducing the subsequent processing workload.
[0057] So far, the embodiment has been described in detail in combination with the drawings. According to the above description, those skilled in the art should have a clear understanding of the sand and stone material mixing mechanism and the batching machine of the utility model. The sand and stone material mixing mechanism is applied to the batching machine, and the trolley frame 1, the first conveying belt 2, the second conveying belt 6, the supporting frame 3 and the hopper 4 are arranged in sequence from bottom to top, so that the mixing mechanism is low in vertical height, the batching machine can be used in the underground roadway, and it is convenient to transfer the position for construction, and it is especially suitable for the underground roadway hardening construction; the swing of the flap 51 can change the opening degree of the discharge port of the hopper 4, so as to adjust the discharging speed of the hopper 4, and the running speed of the first conveying belt 2 can match the discharging speed of the hopper 4, so as to ensure the stable conveying of the sand and stone materials.
[0058] The embodiments of the utility model are only used for describing the technical scheme of the utility model and not for limiting, and for those skilled in the art, it can be understood that the embodiments can be changed, modified, replaced and changed in many ways without departing from the principles and spirits of the utility model, and the range of the utility model is defined by the appended claims and its equivalents.
Claims
1. A sand and gravel mixing plant, characterized by: The sand and gravel mixing mechanism comprises a frame, a first conveying belt, a support frame, a hopper and a second conveying belt. The lower end of the frame is provided with a plurality of wheels. The upper end of the frame is provided with the first conveying belt, which is arranged along the length direction of the frame. The upper end of the frame is provided with a plurality of support frames, which are arranged along the length direction of the frame. The upper end of each support frame is provided with the hopper. The lower end of each support frame is provided with the second conveying belt. The second conveying belt is located between the hopper and the first conveying belt, and the discharge opening of the hopper is located above the tail of the second conveying belt.
2. The sand and gravel mixing mechanism according to claim 1, further comprising a discharging shell, wherein the upper end of the discharging shell is connected to the discharge opening of the hopper, and the lower end of the discharging shell is located above the tail of the second conveying belt.
3. The sand and gravel mixing mechanism according to claim 2, wherein the discharging shell is internally rotatably connected with a flap, the flap can swing to block the discharge opening of the hopper, and can also swing to set an angle relative to the discharge opening of the hopper.
4. The sand and gravel mixing mechanism according to claim 3, wherein the first conveying belt comprises a driving roller, a passive roller, a belt, a transmission shaft, a friction wheel, a belt motor and a transmission wheel.
5. The sand and gravel mixing mechanism according to claim 4, wherein the transmission wheel is a conical frustum, the transmission shaft is externally provided with a spline, and the friction wheel is centrally provided with a spline hole matched with the spline, and the friction wheel can move along the axial direction of the transmission shaft relative to the transmission shaft.
6. The sand and gravel mixing mechanism according to claim 5, further comprising a pushing seat, wherein the end surface of the pushing seat is rotatably connected to the end surface of the friction wheel, and an external force is applied to the pushing seat to drive the friction wheel to move along the axial direction of the transmission shaft relative to the transmission shaft.
7. The sand and gravel mixing mechanism according to claim 6, further comprising a driving gear, a first hydraulic cylinder, a rack and a second hydraulic cylinder.
8. The sand and gravel mixing mechanism according to any one of claims 1 to 7, wherein the batching machine is provided with the sand and gravel mixing mechanism. 8. A batching machine, characterized in that: