Sintered ore mixing device capable of uniformly mixing materials
By installing a turntable and a servo motor in the sinter mixing device, the uniform feeding of materials and the accuracy of the mixing ratio are ensured, solving the problem of difficult control of the feeding amount in the existing technology, and improving production efficiency and product quality.
Patent Information
- Application Number
- CN202422821436.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-19
- Publication Date
- 2025-10-24
- Estimated Expiration
- 2034-11-19
AI Technical Summary
Existing technologies make it difficult to achieve quantitative control of the flow during the feeding process of sintered ore, leading to errors in the raw material mixing ratio and affecting production efficiency and product quality.
The design employs a turntable and servo motor. The turntable has a circular hole aligned with the discharge port. The rotation is driven by gears, which enables quantitative feeding of materials, ensuring the uniformity of materials and the accuracy of the mixing ratio.
It achieves uniform material feeding and precise control of mixing ratio, reduces the risk of cross-contamination, and improves production efficiency and product quality.
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Figure CN223468427U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to sinter processing mixing material technical field especially, relate to a kind of sinter mixing device of material uniformity. BACKGROUND
[0002] Sinter is an important iron-making raw material, which is made of iron ore powder, fuel and flux at high temperature. Sinter has the characteristics of high strength and good reducibility, which can effectively improve the efficiency and quality of blast furnace iron-making. The production process includes mixing and sintering, and through precise control of process parameters, the performance of sinter can be stabilized. In the steel industry, the quality of sinter is crucial to the entire production process, as it not only affects the smooth operation of the blast furnace, but also relates to the quality and cost of steel products. With the continuous progress of technology, the production process of sinter is constantly optimized and improved. Sinter needs to be mixed and stirred using a mixer during smelting.
[0003] In the prior art, such as the utility model with publication number CN211069848U, specifically a mixer for improving the uniformity of sinter granulation, including mixing box, the lower end of the mixing box is fixedly connected with a plurality of supporting legs, the lower end of the mixing box is provided with a discharge port, the upper end of the mixing box is provided with a feed hopper, the sidewall of the feed hopper is provided with a rotatable cover plate, the inside of the mixing box is provided with a mixing and stirring mechanism. This technology uses first and second stirring blades to rotate in opposite directions to generate convection during material stirring, achieving the purpose of thorough mixing. The rotation of the scraper plate can also scrape off the material adhering to the inner surface of the mixing box for mixing and processing, improving the mixing effect. However, during the mixing process, most people directly pour the material into the equipment for stirring, and it is difficult to control the amount of poured material, which can lead to errors in the mixing ratio. SUMMARY
[0004] To address the difficulty in controlling the amount of material during mixing, which can lead to errors in the mixing ratio of raw materials, the utility model provides a sinter mixing device that can mix materials uniformly, control the amount of discharged material conveniently, and ensure the mixing ratio of raw materials.
[0005] To achieve the above purpose, the technical solution of the utility model is as follows:
[0006] The utility model provides a kind of sinter mixing device of mixing uniformity, including tank body and discharging device;The inner wall of the tank body is rotatably connected with stirring rod, and the top of tank body is equipped with discharging device, and lower surface is equipped with servo motor and discharge port with switch;The discharging device includes storage box, and storage box is fixedly arranged on the upper surface of tank body;Discharge port is opened in the inner wall of the storage box, and lower surface is rotatably connected with turntable, and one side of storage box is fixedly connected with driving motor, and the driving end of driving motor is fixedly connected with gear;The surface of the turntable is opened with the circular hole corresponding to discharge port, and the outer periphery of turntable is equipped with the driving tooth meshing connection with gear.
[0007] Working principle:
[0008] When using, ensure that the inside of the tank is clean and check the stirring rod and servo motor, driving motor is normal, then, the required raw material is added to the storage box, then start driving motor, rotate the turntable by gear, when the circular hole of the turntable coincides with the discharge port, the material will flow uniformly from the discharge port into the tank, at the same time, start the servo motor, make the stirring rod rotate, so that the material in the tank is fully mixed, wherein the motor speed can be adjusted to achieve the desired mixing effect during use, after mixing, turn off the servo motor, and open the switch to collect the finished product through the discharge port.
[0009] Further, the turntable is arranged on the lower surface of the discharge port, and the storage box is arranged in a rectangular shape. By arranging the turntable directly below the discharge port, the flow of material from the storage box into the tank can be more accurately controlled. When the circular hole on the turntable is aligned with the discharge port, the material can quickly and accurately fall, reducing the uneven feeding caused by positional deviation. The rectangular design of the storage box allows it to better adapt to the spatial layout of the top of the tank, while providing more storage capacity and a more stable support structure compared to circular or other shapes.
[0010] Further, a partition is installed in the middle of the storage box, which divides the storage box into two areas on the left and right, and each area has a discharge port at the bottom of the storage box. By dividing the storage box into two independent areas with a partition, two different raw materials can be stored simultaneously. This design allows independent control of different types of raw materials, ensuring that each raw material can be accurately added to the tank according to a specific ratio, thereby improving the accuracy of the ingredients. Moreover, since each area has its own discharge port, the mixing ratio is more flexible and adjustable, suitable for a variety of different sinter formulations. For some sensitive materials, the presence of the partition effectively prevents direct contact between different raw materials, reducing the risk of cross-contamination and ensuring the purity of the raw materials.
[0011] Further, the circular hole has two, and the two circular holes are arranged in mirror symmetry. The two circular holes arranged in mirror symmetry facilitate the cooperation of the discharge ports of different areas of the storage box, allowing synchronous addition of two materials and effectively improving the use effect.
[0012] Further, the center of the storage box is fixedly connected with a DC motor, and a dredging device is arranged on the surface, wherein a pull rope is sleeved with the driving end of the DC motor, and the side of the pull rope away from the DC motor is fixedly connected with a push plate; the dredging device comprises the push plate, and the push plate is slidably connected with the storage box; one side of the push plate is rotatably connected with a circular wheel.
[0013] Further, the push plate has two and is symmetrically arranged. The two symmetrically arranged push plates can more conveniently push the materials in the storage box to the discharge port position, and the discharging effect is good.
[0014] Compared with the prior art, the utility model has the following advantages and beneficial effects:
[0015] 1. The utility model discloses a rotary disc arranged below the storage box and driven by a driving motor and a gear, and a circular hole on the rotary disc is aligned with the discharge port, so that the quantitative discharging of the materials from the storage box into the tank body is realized, and the design allows the operator to adjust the discharging speed and total amount according to the needs, thereby ensuring that various raw materials can be accurately added according to the predetermined proportion; the stirring rod installed in the tank body is driven to rotate by a servo motor, so that the sufficient mixing between different kinds of materials can be effectively promoted, and through the adjustment of the speed of the servo motor, the best stirring conditions of different types of materials can also be adapted, thereby ensuring the consistency of the mixture.
[0016] The utility model discloses that the storage box adopts the rectangular design, compared with the circular or other shapes, can better adapt to the space layout of the top of the tank body, and simultaneously provides larger storage capacity and more stable support structure; the storage box is divided into two independent areas by the partition plate, and two different raw materials can be simultaneously stored, so that the mixing ratio is more flexible and adjustable, and is applicable to various different sintering ore formulas.
[0017] The utility model discloses a storage box center fixed direct current motor and is provided with dredging device, utilizes the pull rope to drive the push plate movement, and this improvement effectively prevents material blockage, improves the discharging efficiency and uniformity, reduces manual intervention, strengthens the reliability and continuous operation ability of system, and further improves the overall performance and production efficiency of sinter mixing process, and the two push plates of symmetrical arrangement can more conveniently push the material in the storage box to the discharge port position, and the discharge effect is good. BRIEF DESCRIPTION OF DRAWINGS
[0018] Figure 1 It is a kind of sinter mixing device of uniform mixing of the utility model three-dimensional structure schematic diagram.
[0019] Figure 2 It is a kind of sinter mixing device of uniform mixing of the utility model side view structure schematic diagram.
[0020] Figure 3 It is a kind of sinter mixing device of uniform mixing of the utility model storage box structure schematic diagram.
[0021] Figure 4 It is a kind of sinter mixing device of uniform mixing of the utility model Figure 3 The A place enlarged structure schematic diagram.
[0022] Figure 5 It is a kind of sinter mixing device of uniform mixing of the utility model rotary disc structure schematic diagram.
[0023] Legend: 1, tank body;2, stirring rod;3, servo motor;4, discharging device;41, storage box;42, drive motor;43, gear;44, rotary disc;45, round hole;46, discharge port;5, dredging device;51, push plate;52, round wheel;53, pull rope;54, direct current motor. DETAILED DESCRIPTION
[0024] The utility model is further described below in connection with the drawings.
[0025] Example 1: a kind of sinter mixing device of uniform mixing, including tank body 1 and discharging device 4;The inner wall of the tank body 1 is rotatably connected with stirring rod 2, and the tank body 1 top is equipped with discharging device 4, and lower surface is equipped with servo motor 3 and discharge port with switch;The discharging device 4 includes storage box 41, and the storage box 41 is fixedly arranged on the upper surface of tank body 1;The inner wall of the storage box 41 is opened with discharge port 46, and the lower surface is rotatably connected with rotary disc 44, and one side of storage box 41 is fixedly connected with drive motor 42, and the driving end of drive motor 42 is fixedly connected with gear 43;The surface of rotary disc 44 is opened with the round hole 45 corresponding with discharge port 46, and the outer periphery of rotary disc 44 is equipped with the driving tooth of meshing connection with gear 43.
[0026] Principle of use:
[0027] In use, ensure that the inside of the tank 1 is clean and check that the stirring rod 2 and the servo motor 3, the drive motor 42 are normal, then add the required raw materials to the storage box 41, then start the drive motor 42 to drive the rotating disc 44 to rotate through the gear 43, when the circular hole 45 of the rotating disc 44 coincides with the discharge port 46, the material will flow uniformly from the discharge port 46 into the tank 1; at the same time, the servo motor 3 is turned on to make the stirring rod 2 rotate, so that the material in the tank 1 is fully mixed, wherein the motor speed can be adjusted during use to achieve the desired mixing effect, after mixing is completed, the servo motor 3 is turned off, and the switch can be opened to collect the finished product through the discharge port.
[0028] Example 2: The difference from example 1 is that the rotating disc 44 is arranged on the lower surface of the discharge port 46; the storage box 41 is arranged in a rectangular shape. By arranging the rotating disc 44 directly below the discharge port 46, the flow of material from the storage box 41 into the tank 1 can be more accurately controlled. When the circular hole 45 on the rotating disc 44 is aligned with the discharge port 46, the material can be quickly and accurately dropped, reducing the uneven discharge phenomenon caused by positional deviation; the rectangular design of the storage box 41 can better adapt to the spatial layout of the top of the tank 1, while providing greater storage capacity and a more stable support structure compared to circular or other shapes.
[0029] The center of the storage box 41 is fixedly connected with a DC motor 54, and a dredging device 5 is arranged on the surface, wherein the driving end of the DC motor 54 is sleeved with a pull rope 53, and the side away from the DC motor 54 is fixedly connected with a push plate 51; the dredging device 5 comprises the push plate 51, which is slidingly connected with the storage box 41; one side of the push plate 51 is rotatably connected with a circular wheel 52. In use, the DC motor 54 pulls the pull rope 53, which drives the push plate 51 to move, and the push plate 51 extrudes the material close to the discharge port 46 in the process of moving, and the material is discharged through the discharge port 46 and enters the tank 1 at the same time; the center of the storage box 41 is fixedly connected with the DC motor 54 and is provided with the dredging device 5, which drives the push plate 51 to move by using the pull rope 53, which effectively prevents the material from being blocked, improves the discharging efficiency and uniformity, reduces manual intervention, enhances the reliability and continuous operation ability of the system, and further improves the overall performance and production efficiency of the sintering ore mixing process.
[0030] Embodiment 3: Different from embodiment 2, the middle of the storage box 41 is provided with a partition plate, the partition plate divides the storage box 41 into two areas, and each area is provided with a discharge port 45. By dividing the storage box 41 into two independent areas, two different raw materials can be stored at the same time. This design allows independent control of different kinds of raw materials, ensuring that each raw material can be accurately added to the tank 1 according to a specific ratio, thereby improving the accuracy of the ingredients. Moreover, since each area has its own discharge port 46, the mixing ratio is more flexible and adjustable, suitable for a variety of different sintering ore formulations. For some sensitive materials, the presence of the partition plate effectively prevents direct contact between different raw materials, reducing the risk of cross-contamination and ensuring the purity of the raw materials.
[0031] The two circular holes 45 are mirror-symmetrically arranged. The two mirror-symmetrically arranged circular holes 45 are convenient for matching the discharge ports 46 of different areas of the storage box 41, and can realize synchronous addition of two materials, thereby effectively improving the use effect.
[0032] The two push plates 51 are symmetrically arranged. The two symmetrically arranged push plates 51 can more conveniently push the materials in the storage box 41 to the discharge port 46 position, and have good discharging effect.
[0033] In the specification of the utility model, a large number of specific details are explained. However, it can be understood that the embodiments of the utility model can be practiced without these specific details. In some examples, well-known methods, structures and techniques are not shown in detail, so as not to obscure the understanding of the specification.
[0034] Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the utility model, and not to limit them; although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that: it can still modify the technical solutions recorded in the foregoing embodiments, or make equivalent replacement to part or all of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the utility model, and they should be covered in the scope of the claims and the specification of the utility model.
Claims
1. A sinter blend homogenizing device, characterized by: Including the tank body (1) and the discharging device (4), the inner wall of the tank body (1) is rotatably connected with the stirring rod (2), the tank body (1) is provided with the discharging device (4) on the top, and the lower surface is provided with the servo motor (3) and the discharge port with switch, the discharging device (4) includes the storage box (41), the storage box (41) is fixedly arranged on the upper surface of the tank body (1), the inner wall of the storage box (41) is provided with the discharge port (46), the lower surface is rotatably connected with the rotating disc (44), and one side of the storage box (41) is fixedly connected with the driving motor (42), and the driving end of the driving motor (42) is fixedly connected with the gear (43), the surface of the rotating disc (44) is provided with the circular hole (45) corresponding to the discharge port (46), and the outer periphery of the rotating disc (44) is provided with the driving tooth meshed with the gear (43).
2. A sinter mix homogenizing apparatus as claimed in claim 1 wherein: The rotating disc (44) is arranged on the lower surface of the discharge port (46), and the storage box (41) is arranged in a rectangular shape.
3. A sinter mix homogenizing apparatus as claimed in claim 2 wherein: The middle of the storage box (41) is provided with a partition plate, the storage box (41) is divided into two areas by the partition plate, and the bottom of each area is provided with the discharge port (46).
4. A sinter mix homogenizing apparatus as claimed in claim 3 wherein: The circular hole (45) has two, and the two circular holes (45) are arranged in mirror symmetry.
5. A sinter mix homogenizing apparatus as claimed in claim 2 wherein: The center of the storage box (41) is fixedly connected with the DC motor (54), and the surface is provided with the dredging device (5), wherein the driving end of the DC motor (54) is sleeved with the pull rope (53), and the side, away from the DC motor (54), of the pull rope (53) is fixedly connected with the push plate (51), the dredging device (5) includes the push plate (51), the push plate (51) is slidably connected with the storage box (41), and the one side of the push plate (51) is rotatably connected with the circular wheel (52).
6. A sinter mix homogenizing apparatus as claimed in claim 5 wherein: The push plate (51) has two, and is arranged in left-right symmetry.
Citation Information
Patent Citations
Mixer for improving granulation uniformity of sinter
CN211069848U