Breathable and cool anti-UV fabric
Through special weaving and dyeing treatment of warp and weft yarns, the problems of breathability and environmental pollution of existing UV-resistant fabrics have been solved, achieving a comprehensive improvement in breathability, coolness and UV resistance.
Patent Information
- Application Number
- CN202423006849.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-06
- Publication Date
- 2025-10-24
- Estimated Expiration
- 2034-12-06
AI Technical Summary
Existing UV-resistant fabrics, while achieving breathability, have a high content of alkali-soluble fibers, leading to serious environmental pollution and problems such as frayed edges and pilling at the pores.
The warp and weft yarns are woven in a plain weave with an alternating up-down pattern. Each warp loop contains 2-3 empty reeds, and each weft loop contains 1-2 alkali-soluble yarns, with the alkali-soluble yarns accounting for no more than 10%. The warp and weft yarns are made of nylon-coated spandex yarns, which form holes and are shrunk through dyeing and finishing to improve breathability and coolness.
The use of strong alkali is reduced, environmental pollution is avoided, the holes are denser, the air permeability, cool feeling and UV resistance of the fabric are improved, and fringe and pilling are avoided.
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Figure CN223468496U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of textile fabric, especially an anti-UV fabric with air permeability and cool feeling. BACKGROUND
[0002] Sun protection clothing is necessary equipment for consumers to do outdoor sports in summer. However, with the specialization of sports, the functional requirements of consumers for products are not limited to single anti-UV function, but more functions are required, such as cool feeling, antibacterial, air permeability, water repellency, moisture absorption, elasticity, etc. Among them, cool feeling and air permeability are the two most intense consumer demands in addition to anti-UV function.
[0003] At present, most anti-UV products are still achieved by coating polyurethane on the fabric, which makes the air permeability of the fabric almost zero. Some skin clothes currently achieve air permeability through the punching process, but it is difficult to finely control the size of the holes through laser punching or mechanical punching, so it is difficult to balance between anti-UV and air permeability. Some fabrics currently use soluble fibers in the warp and weft directions, such as alkali-soluble fibers, to make the fibers dissolve by using strong alkali during dyeing and finishing. However, due to the high content of alkali-soluble fibers, the fabric is prone to have a musty edge at the hole and has serious pilling. In addition, a large amount of strong alkali is required, which not only greatly affects the strength of the fabric itself, but also increases environmental pollution.
[0004] Therefore, the utility model provides an anti-UV fabric with less alkali and cool feeling, air permeability, and elasticity in view of the problems of the existing anti-UV fabric. SUMMARY
[0005] The utility model aims at providing an anti-UV fabric with air permeability and cool feeling to solve the problems of high content of alkali-soluble fibers in the prior art, environmental pollution, musty edge at the hole, and serious pilling.
[0006] In order to achieve the above purpose, the solution of the utility model is as follows:
[0007] An anti-UV fabric with air permeability and cool feeling is woven by warp yarn and weft yarn in a plain weave with one over one, wherein each cycle of the warp yarn contains 2-3 empty reeds, so that the fabric finally presents the phenomenon of empty warp yarn. The empty reed refers to that the yarn is not inserted into the reed as in the conventional weaving. The warp yarn includes inner layer yarn and outer layer yarn, the outer layer yarn is polyamide dull yarn, and the inner layer is spandex yarn. The weft yarn includes first weft yarn and second weft yarn, the first weft yarn is the same yarn as the warp yarn, and the second weft yarn is alkali-soluble yarn. In each cycle of the weft yarn, the yarn ratio of the first weft yarn to the second weft yarn is 15-18:1-2.
[0008] Further, the warp yarn and the empty reed cycle ratio is 15-18:2-3, and no more than 10 cycles per inch, the second weft yarn is 1-2 strips per cycle, and no more than 8 strips per inch.
[0009] Further, among the warp yarn and the first weft yarn, the outer layer is 20D-40D nylon luster yarn, and the yarn form is FDY, and the inner layer is 20D / 1-30D / 1 spandex yarn.
[0010] Further, the nylon luster yarn and the spandex yarn are wrapped together by machine wrapping, and the twist is 850-900 twists.
[0011] Further, the density of the warp yarn is 150T-180T, and the density of the weft yarn is 130T-160T.
[0012] After adopting the above structure, the breathable and cool anti-UV fabric of the utility model, 2-3 empty reeds are arranged in each cycle of the warp yarn, 1-2 alkali-soluble yarns are arranged in each cycle of the weft yarn, when the fabric passes through the alkali solution, the alkali-soluble yarn in the weft yarn is dissolved, thereby forming a hole at the node with the vertical blank formed by the empty reed in the warp direction, the alkali-soluble yarn accounts for no more than 10%, and the amount is small, so the amount of strong alkali is correspondingly reduced, environmental pollution caused by excessive use of strong alkali is avoided, and the hole edge and the serious fuzz are also avoided. And because the warp yarn and the first weft yarn both use nylon-covered spandex elastic yarn, when the fabric is dyed and finished, it will be further shrunk and contracted, so that the holes are more dense and small, further improving the anti-UV and cool effect of the fabric. Because the size of the hole is larger than the cross node gap of the warp yarn and the weft yarn itself, the air permeability of the fabric is further improved. The nylon luster yarn contains TiO2, which is beneficial to the improvement of anti-UV, so the fabric of the utility model can simultaneously have the functions of air permeability, coolness, elasticity and anti-UV. BRIEF DESCRIPTION OF DRAWINGS
[0013] Figure 1 It is the organization chart of one of the embodiments of the utility model. DETAILED DESCRIPTION
[0014] In order to further explain the technical scheme of the utility model, the utility model will be described in detail through specific embodiments.
[0015] In the description of the utility model, it is understood that the terms "center", "longitudinal", "lateral", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like indicate the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the utility model and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the utility model. In the description of the utility model, unless otherwise specified, the meaning of "a plurality of" is two or more.
[0016] As shown in Figure 1 The utility model discloses a kind of breathable cool UV-resistant fabric, it is woven by warp yarn 1 and weft yarn 2 according to one above one plain weave, wherein each cycle of warp yarn 1 contains 2-3 empty reed 11, so that the final fabric presents the phenomenon of empty warp yarn, empty reed 11 refers to not according to conventional weaving, yarn is inserted into reed;Said warp yarn 1 includes inner layer yarn and outer layer yarn, outer layer yarn is polyamide matt yarn, inner layer is spandex yarn, the weft yarn 2 includes first weft yarn 21 and second weft yarn 22, first weft yarn 21 is the same yarn as warp yarn 1, second weft yarn 22 is alkali-soluble yarn, in each cycle of weft yarn 2, the yarn ratio of first weft yarn 21 and second weft yarn 22 is 15-18:1-2.
[0017] The utility model discloses a kind of breathable cool UV-resistant fabric, 2-3 empty reed 11 are arranged in each cycle of warp yarn 1, in each cycle of weft yarn 2, 1-2 alkali-soluble yarns are arranged, when fabric passes through lye, alkali-soluble yarn is dissolved, to form hole with the vertical blank formed by empty reed 11 in node, the proportion of alkali-soluble yarn does not exceed 10%, and the amount is less, so the amount of strong alkali is reduced, to avoid environmental pollution caused by excessive use of strong alkali. And because warp yarn 1 and first weft yarn 21 are all using polyamide covered spandex elastic yarn, when fabric is dyed and finished, it will be further shrunk, so that hole is more dense and small, further improve the anti-UV and cool effect of fabric, because the size of hole is larger than the cross node gap of warp yarn and weft yarn itself, the air permeability of fabric is further improved, polyamide matt yarn contains TiO2, which is beneficial to the improvement of anti-UV, therefore, the fabric of the utility model can simultaneously have the functions of air permeability, cool, elasticity and anti-UV.
[0018] To ensure that fabric quality is not due to the number of empty reed 11 is too much to cause smoothness anomaly and maintain anti-UV effect and air permeability, in the plain weave, the cycle ratio of warp yarn 1 and empty reed 11 is 15-18:2-3, and no more than 10 cycles per inch, the number of second weft yarn 22 is 1-2 per cycle, and no more than 8 per inch.
[0019] In the embodiment, the warp yarn 1 and the outer layer of the first weft yarn 21 are 20D-40D polyamide dull yarn, the yarn form is FDY, the inner layer is 20D / 1-30D / 1 spandex yarn, the polyamide dull yarn and the spandex yarn are covered together through machine wrapping, and the twist is 850-900 twists. Since the surface of the FDY fiber is smoother, it is beneficial to improve the cool feeling of the fabric, the machine wrapping twisting method can make the fabric more compact, improve the specific surface area of the fabric, and further improve the cool feeling performance and the anti-UV performance of the fabric. The TiO2 contained in the dull yarn is beneficial to the improvement of the anti-UV performance.
[0020] Preferably, the density of the warp yarn 1 is 150T-180T, and the density of the weft yarn 2 is 130T-160T.
[0021] The above embodiments and drawings are not limited to the product form and style of the utility model, and any ordinary skilled person in the art can make appropriate changes or modifications, which should be considered as not departing from the patent scope of the utility model.
Claims
1. A breathable cool and UV resistant fabric, which is woven by using warp yarns and weft yarns according to a plain weave, characterized in that: Each cycle of warp yarns contains 2-3 empty reeds, the warp yarns include inner layer yarns and outer layer yarns, the outer layer yarns are polyamide dull yarns, the inner layer is spandex yarn, the weft yarns include first weft yarns and second weft yarns, the first weft yarns are the same yarns as the warp yarns, the second weft yarns are alkali soluble yarns, in each cycle of weft yarns, the yarn ratio of the first weft yarns to the second weft yarns is 15-18:1-2.
2. The breathable cool and UV resistant fabric of claim 1, wherein: The cycle ratio of the warp yarns to the empty reeds is 15-18:2-3, and there are no more than 10 cycles per inch, the number of the second weft yarns is 1-2 per cycle, and there are no more than 8 per inch.
3. The breathable cool and UV resistant fabric of claim 1, wherein: In the warp yarns and the first weft yarns, the outer layer is 20D-40D polyamide dull yarn, and the yarn form is FDY, the inner layer is 20D / 1-30D / 1 spandex yarn.
4. The breathable cool and UV resistant fabric of claim 3, wherein: The polyamide dull yarns and the spandex yarns are wrapped together by a machine, and the twist is 850-900 twists.
5. The breathable cool UV resistant fabric of claim 1, wherein: The density of the warp yarns is 150T-180T, and the density of the weft yarns is 130T-160T.
Citation Information
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