Moving platform for spraying wind power tower drum
By designing a mobile platform for wind turbine tower spraying, which is fixed to the outer wall of the tower using an arc plate and connecting mechanism, and combined with a drive motor and universal joint to achieve stable support, the problem of inconvenience in spraying the outer wall of wind turbine towers is solved, and spraying efficiency and safety are improved.
Patent Information
- Application Number
- CN202421699351.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-18
- Publication Date
- 2025-10-24
- Estimated Expiration
- 2034-07-18
AI Technical Summary
When the paint on the outer wall of a wind turbine tower exceeds its service life or peels off due to environmental factors, it is difficult to effectively repair it with spraying. Furthermore, traditional suspension methods are not convenient for adjusting the position or providing support.
Design a mobile platform for spraying wind turbine towers. The platform is formed by multiple arc plates and connecting mechanisms to create a ring shape. It is lowered and fixed to the outer wall of the tower using hoisting equipment. The platform is supported and moved by a drive motor and universal joint, providing a stable working platform.
It enables stable spraying operations on the outer wall of wind turbine towers, facilitates personnel movement and position adjustment at the same height, provides an effective support surface, and improves spraying efficiency and safety.
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Figure CN223469019U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to wind power tower technology field, concretely is a kind of wind power tower spraying mobile platform. BACKGROUND
[0002] Wind power tower generally refers to the tower pole in wind turbine generator set, the tower pole is generally hollow cylindrical structure, material is generally made of steel, after wind power tower carries out welding seam nondestructive testing and flatness inspection, by sand blasting, paint spraying treatment, and completes inner piece installation and finished product inspection, it is transported to installation site to install, installed wind power tower is exposed to external environment all the year round, when the service life of wind power tower outer wall paint surface is over limit, or paint surface peeling, stripping and other conditions caused by environment and various factors, it is necessary to re-spray paint liquid to repair the problem of wind power tower outer wall paint surface, to avoid the service life of wind power tower being affected by rust, and when carrying out paint liquid, general staff is generally lowered to paint repair place by safety cable from the top of tower, and generally the top of tower is small, the bottom is large, and the whole is circular table shape, so that the user is difficult to repair other paint surface peeling at the same height of tower after being suspended to appropriate height by safety cable, and it is inconvenient to adjust the position, and general staff is generally suspended to work, and the bottom is not supported, so it is inconvenient to work. UTILITY MODEL CONTENTS
[0003] The utility model aims at providing a kind of wind power tower spraying mobile platform to solve the problems in the above background technology.
[0004] To achieve the above object, the utility model provides the following technical scheme:
[0005] A kind of wind power tower spraying mobile platform, including multiple arc plates, the outer arc surface top of multiple arc plates is fixedly connected with pedal, and multiple pedals are arc, and fixed mechanism is arranged below multiple pedals, multiple arc plates are arranged in circumference, and connecting mechanism is arranged between adjacent two arc plates;
[0006] The connecting mechanism includes L-shaped plate, and L-shaped plate short arm top surface is fixedly connected with multiple screw rods, multiple arc plate top surfaces are all provided with insertion hole, screw rod top end penetrates adjacent insertion hole interior and is screwed with fixed nut, the long arm side of L-shaped plate is fixedly connected with guide plate, and the top surface of guide plate is fixedly connected with steel wire rope.
[0007] Further in: the fixed mechanism includes a U-shaped plate, and one side of the U-shaped plate is fixedly connected with the bottom end of the outer arc surface of the adjacent arc-shaped plate, a rotating frame is arranged between the two arms of the U-shaped plate, one end of the rotating frame is rotatably connected to one end of the two arms of the U-shaped plate, sliding grooves are formed in the opposite sides of the rotating frame, two L-shaped rods are arranged on one side of the rotating frame, the short arms of the two L-shaped rods are respectively slidably connected in the two sliding grooves, a threaded cylinder is arranged between the two L-shaped rods, a rotating hole is formed in one end of the long arm of each of the two L-shaped rods, two connecting rods are fixedly connected to the outer side wall of the threaded cylinder, the outer side walls of the two connecting rods are rotatably sleeved with the inner side walls of the two rotating holes, a rotating rod is rotatably connected between the two arms of the U-shaped plate, a circular hole is formed in the outer side wall of the rotating rod, a screw rod is rotatably sleeved in the circular hole, two limiting rings are fixedly sleeved on the outer side wall of the screw rod, the outer side wall of the screw rod is screwed with the inner side wall of the threaded cylinder.
[0008] Further in: the top surface of each of the plurality of pedals is provided with a clamping groove, and a sliding cylinder is slidably connected in the clamping groove, a motor box is fixedly connected to the top end of each of the plurality of sliding cylinders, a drive motor is arranged in each of the plurality of motor boxes, a clamping rod is fixedly connected to the motor shaft of each of the plurality of drive motors, and the plurality of clamping rods are located in the adjacent sliding cylinders, a universal joint is arranged at the top end of the screw rod and fixedly connected with the bottom end of the universal joint, a clamping cylinder is fixedly connected to the top end of the universal joint, and the inner side wall of the clamping cylinder is slidably sleeved with the adjacent clamping rod, a plurality of protrusions are fixedly connected to the outer side wall of any clamping rod, and a plurality of grooves are formed in the inner side wall of the clamping cylinder, and the protrusions are slidably connected in the adjacent grooves.
[0009] Further in: the opposite sides of each of the plurality of motor boxes are fixedly connected with a U-shaped frame, and a rotating roller is rotatably connected between the two arms of the two U-shaped frames on the same motor box.
[0010] Further in: the other end of the rotating frame is rotatably connected with a rotating block, a torsional spring is arranged at one end of the rotating block, one end of the torsional spring is fixedly connected with one end of the rotating block, and the other end is fixedly connected with one end of the rotating frame, and a rubber plate is fixedly connected to one side of the rotating block.
[0011] Further in: a receiving groove is formed in one end of the rubber plate, and an electromagnet is arranged in the receiving groove.
[0012] Further in: a plurality of cutting grooves are formed in the top surface of each of the plurality of pedals.
[0013] Compared with the prior art, the beneficial effects of the utility model are:
[0014] By the multiple arc-shaped plates are arranged in a circle, then the multiple L-shaped plates are screwed through the insertion holes of the adjacent two arc-shaped plates, and then the fixed nuts are screwed, so that the multiple arc-shaped plates form a complete ring and are sleeved on the outer wall of the wind power tower drum, then the hoisting equipment is connected with the steel wire rope, the wind power tower drum is lowered by winding and unwinding the steel wire rope, then the multiple drive motors are started by the personnel to drive the adjacent clamping rods to rotate, the clamping rods drive the adjacent clamping barrels and universal joints to rotate, and the adjacent inner threaded barrels are controlled to move on the adjacent inner threaded barrels to pull the bottom end of the adjacent rotating frame to rotate towards the outer wall of the wind power tower drum when the adjacent rotating rods rotate, so that the multiple rubber plates synchronously abut against the wind power tower drum to support and fix the multiple arc-shaped plates, and then the personnel can spray the outer wall of the wind power tower drum by stepping on the tread surface, thereby providing a support surface for the personnel below, and the personnel can move to other positions at the same height of the tower drum by walking on the tread plate, thereby facilitating the personnel to work. BRIEF DESCRIPTION OF DRAWINGS
[0015] Figure 1 is a schematic diagram of the whole structure of the utility model;
[0016] Figure 2 is a schematic diagram of the connecting mechanism structure in the utility model;
[0017] Figure 3 is a schematic diagram of the tread plate and the fixing mechanism structure in the utility model;
[0018] Figure 4 is an exploded view of the fixing mechanism structure in the utility model;
[0019] Figure 5 is a schematic diagram of the slot profile structure in the utility model.
[0020] In the drawing: 100, arc-shaped plate; 101, insertion hole; 200, tread plate; 201, cutting groove; 202, clamping groove; 300, connecting mechanism; 310, L-shaped plate; 320, screw rod; 321, fixed nut; 330, guide plate; 331, steel wire rope; 400, fixing mechanism; 410, U-shaped plate; 420, rotating frame; 421, sliding groove; 430, L-shaped rod; 431, inner threaded barrel; 432, connecting rod; 440, rotating rod; 441, rotating rod; 442, limiting ring; 443, universal joint; 444, clamping barrel; 450, sliding barrel; 460, motor box; 461, clamping rod; 462, rotating roller; 470, rotating block; 471, rubber plate; 472, storage slot. DETAILED DESCRIPTION
[0021] With reference to the drawings of the embodiments of the present application, the technical solutions in the embodiments of the present application will be clearly and completely described. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the present application.
[0022] Please refer to Figures 1-5 In the embodiments of the present application, the mobile platform for wind power tower spraying comprises a plurality of arc-shaped plates 100, a plurality of tread plates 200 are fixedly connected to the top of the outer arc surface of the plurality of arc-shaped plates 100, and the plurality of tread plates 200 are arc-shaped, a plurality of fixing mechanisms 400 are arranged below the plurality of tread plates 200, the plurality of arc-shaped plates 100 are arranged in a circle, and a connecting mechanism 300 is arranged between every two adjacent arc-shaped plates 100.
[0023] The connecting mechanism 300 comprises an L-shaped plate 310, a plurality of screw rods 320 are fixedly connected to the top surface of the short arm of the L-shaped plate 310, a plurality of insertion holes 101 are formed in the top surface of the plurality of arc-shaped plates 100, the top end of each screw rod 320 penetrates the inside of the adjacent insertion hole 101 and is screwed with a fixing nut 321, a guide plate 330 is fixedly connected to one side of the long arm of the L-shaped plate 310, and a steel wire rope 331 is fixedly connected to the top surface of the guide plate 330.
[0024] Specifically, the plurality of arc-shaped plates 100 are arranged in a circle, so that the plurality of arc-shaped plates 100 form a complete ring, then the user manually arranges the plurality of connecting mechanisms 300 between every two adjacent arc-shaped plates 100, respectively passes the plurality of screw rods 320 on the L-shaped plate 310 through the insertion holes 101 in the two adjacent arc-shaped plates 100, and then screws the screw rods 320 with the fixing nuts 321 to fix the relative position of the two adjacent arc-shaped plates 100, so that the plurality of arc-shaped plates 100 are connected together by the plurality of connecting mechanisms 300 to form a complete ring, then the user can connect the plurality of lifting devices such as electric hoists to the steel wire ropes 331 on the plurality of connecting mechanisms 300, lowers the ring formed by the plurality of arc-shaped plates 100 by retracting and extending the steel wire ropes 331, so that the ring formed by the plurality of arc-shaped plates 100 is lowered on the wind power tower, and then the user can fix the position of the plurality of arc-shaped plates 100 by using the fixing mechanisms 400, and then the user can stand on the tread plates 200 to perform the paint repair and spraying operation on the outer sidewall of the wind power tower, so as to provide a support surface for the user, and the user can change the position at the same height of the tower by walking on the tread plates 200, so as to facilitate the repair of the paint surface at other positions at the same height of the tower, and facilitate the use of the user.
[0025] Embodiment one
[0026] As Figures 2-4 shown in the embodiment, the fixing mechanism 400 comprises a U-shaped plate 410, one side of which is fixedly connected with the bottom end of the outer arc surface of the adjacent arc-shaped plate 100, a rotating frame 420 is arranged between the two arms of the U-shaped plate 410, one end of the rotating frame 420 is rotatably connected at one end of the two arms of the U-shaped plate 410, a sliding groove 421 is formed on the opposite sides of the rotating frame 420, two L-shaped rods 430 are arranged on one side of the rotating frame 420, the short arms of the two L-shaped rods 430 are respectively slidably connected in the two sliding grooves 421, an internally threaded cylinder 431 is arranged between the two L-shaped rods 430, a rotating hole is formed at one end of the long arm of each of the two L-shaped rods 430, two connecting rods 432 are fixedly connected to the outer side wall of the internally threaded cylinder 431, the outer side walls of the two connecting rods 432 are respectively rotatably sleeved with the inner side walls of the two rotating holes, a rotating rod 440 is rotatably connected between the two arms of the U-shaped plate 410, a circular hole is formed in the outer side wall of the rotating rod 440, a screw rod 441 is rotatably sleeved in the circular hole, two limiting rings 442 are fixedly sleeved on the outer side wall of the screw rod 441, the two limiting rings 442 are in contact with the outer side wall of the rotating rod 440, and the outer side wall of the screw rod 441 is screwed with the inner side wall of the internally threaded cylinder 431.
[0027] In the embodiment, after the circular ring formed by the plurality of arc-shaped plates 100 is moved to the specified height of the wind power tower drum, the user can rotate the screw rods 441 on all the fixing mechanisms 400, so that the plurality of screw rods 441 are rotated to drive the adjacent internally threaded cylinders 431 to move above themselves, thereby pulling the other end of the adjacent rotating frame 420 to rotate outwardly relative to the outer side wall of the wind power tower drum through the synchronous movement of the plurality of internally threaded cylinders 431, so that the bottom end of the plurality of rotating frames 420 abuts against the outer side wall of the wind power tower drum to support and fix the circular ring formed by the plurality of arc-shaped plates 100, thereby facilitating the user to step on the footboard 200 to perform the spraying operation, and the plurality of arc-shaped plates 100 and the user should be separated and lowered, and the user should lower to the footboard 200 after the plurality of arc-shaped plates 100 are lowered to the specified position.
[0028] As Figures 2-5As shown, in this embodiment, the top surface of each pedal 200 is provided with a clamping groove 202, and a sliding cylinder 450 is slidably connected in the clamping groove 202. The top end of the sliding cylinder 450 is fixedly connected with a motor box 460, and a driving motor is arranged in the motor box 460. The motor shaft of the driving motor is fixedly connected with a clamping rod 461, and the clamping rod 461 is located in the adjacent sliding cylinder 450. The top end of the screw rod 441 is provided with a universal joint 443, and the top end of the screw rod 441 is fixedly connected with the bottom end of the universal joint 443. The top end of the universal joint 443 is fixedly connected with a clamping cylinder 444, and the inner side wall of the clamping cylinder 444 is slidably connected with the adjacent clamping rod 461. A plurality of protrusions are fixedly connected to the outer side wall of any clamping rod 461, and a plurality of grooves are formed in the inner side wall of the clamping cylinder 444. The protrusions are slidably connected in the adjacent grooves. The opposite sides of the motor box 460 are fixedly connected with a U-shaped bracket, and the two arms of the two U-shaped brackets on the same motor box 460 are rotatably connected with a rotating roller 462.
[0029] In specific implementation, a pair of multiple controllers are arranged to synchronously control the opening and closing of the multiple driving motors. In use, the multiple driving motors are started to drive the adjacent clamping rods 461 to rotate, so that the clamping rods 461 drive the adjacent clamping cylinders 444 and the universal joints 443 to rotate, thereby driving the adjacent screw rods 441 to rotate through the adjacent internal threaded cylinders 431 to drive the adjacent rotating frames 420 to rotate. The sliding cylinder 450 can only slide vertically in the adjacent clamping groove 202 and cannot rotate. The inner wall of the sliding cylinder 450 is in contact with the protrusions on the adjacent clamping rod 461 without affecting the rotation of the adjacent clamping rod 461. When the screw rod 441 drives the adjacent internal threaded cylinder 431 to move on itself, the screw rod 441 may drive the adjacent rotating rod 440 to slightly rotate, and the clamping rod 461 can drive the adjacent universal joint 443 to rotate by sliding in the adjacent clamping cylinder 444 without being separated from the adjacent clamping cylinder 444, thereby providing power for the adjacent screw rod 441.
[0030] Embodiment Two
[0031] On the basis of Embodiment One, a rotating block 470 and a rubber plate 471 are arranged to increase the contact area between the rotating frame 420 and the outer side wall of the wind power tower cylinder.
[0032] As shown in the drawings, Figures 2-3 In this embodiment, the other end of the rotating frame 420 is rotatably connected with a rotating block 470, and the one end of the rotating block 470 is provided with a torsional spring. One end of the torsional spring is fixedly connected with the one end of the rotating block 470, and the other end is fixedly connected with the one end of the rotating frame 420. The one side of the rotating block 470 is fixedly connected with a rubber plate 471. The one end of the rubber plate 471 is provided with a receiving groove 472, and the receiving groove 472 is provided with an electromagnet. The top surface of each pedal 200 is provided with a plurality of cutting grooves 201.
[0033] In the embodiment, the rotating block 470 always makes the adjacent rubber plate 471 move towards the wind tower under the action of the adjacent torsion spring. When the other end of the rotating frame 420 rotates towards the outer wall of the wind tower, the rubber plate 471 first contacts the outer wall of the wind tower, thereby increasing the contact area between the rotating frame 420 and the wind tower and improving the friction between the rotating frame 420 and the outer wall of the wind tower, thereby improving the supporting and fixing effect on the plurality of arc-shaped plates 100. Then the electromagnet in the plurality of rubber plates 471 is started. Since the wind tower is generally made of steel, the electromagnet can be adsorbed on the outer wall of the wind tower, further improving the supporting and fixing effect of the rotating frame 420 on the plurality of arc-shaped plates 100. The cutting groove 201 on the pedal 200 can increase the friction between the sole of the user and the surface of the pedal 200, and the user can also sit on the pedal 200 to rest.
[0034] It is apparent for those skilled in the art that the present application is not limited to the details of the above exemplary embodiments but can be implemented in other embodiments without departing from the spirit or essential characteristics of the application. Consequently, the embodiments should be considered in all respects as illustrative and not restrictive, the scope of the application being indicated by the appended claims rather than by the above description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference signs in the claims should not be construed as limiting the scope of the claims.
[0035] Furthermore, it should be understood that, although the present specification is described in terms of embodiments, not every implementation embodies an independent technical solution, and the description of the specification is only for the sake of clarity, and those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can be appropriately combined to form other embodiments that those skilled in the art can understand.
Claims
1. A mobile platform for spraying a wind turbine tower, comprising a plurality of curved plates (100), characterized in that: A plurality of said arc-shaped plate (100) outer arc top fixedly connected with the pedal (200), and a plurality of pedal (200) are arc-shaped, a plurality of said pedal (200) below are provided with fixed mechanism (400), a plurality of said arc-shaped plate (100) circumferentially arranged, and two adjacent arc-shaped plate (100) between are provided with connecting mechanism (300); The connecting mechanism (300) includes L-shaped plate (310), and the L-shaped plate (310) short arm top surface fixedly connected with a plurality of screw rod (320), a plurality of said arc-shaped plate (100) top are all provided with the insertion hole (101), and the screw rod (320) top end penetrates the adjacent insertion hole (101) inside and is screwed with the fixed nut (321), the L-shaped plate (310) long arm one side fixedly connected with the guide plate (330), and the guide plate (330) top surface fixedly connected with the steel wire rope (331).
2. The mobile platform for wind tower painting according to claim 1, wherein, The fixed mechanism (400) includes U-shaped plate (410), and the U-shaped plate (410) one side and adjacent arc-shaped plate (100) outer arc bottom fixedly connected, the U-shaped plate (410) both arms between being provided with rotating frame (420), and the rotating frame (420) one end rotatably connected in the U-shaped plate (410) both arms one end, the rotating frame (420) opposite sides are all provided with the sliding slot (421), and the rotating frame (420) one side is provided with two L-shaped rods (430), two the L-shaped rod (430) short arm is respectively slidably connected in two sliding slots (421), and two L-shaped rods (430) between being provided with the internal thread cylinder (431), two the L-shaped rod (430) long arm one end are all provided with rotating hole, the internal thread cylinder (431) outside wall fixedly connected with two connecting rods (432), and two connecting rods (432) outside wall respectively with two rotating hole inner side wall rotatable sleeve, the U-shaped plate (410) both arms between rotatably connected with the rotating rod (440), and the rotating rod (440) outside wall is provided with the circular hole, the circular hole inside rotatable sleeve has the screw rod (441), and the screw rod (441) outside wall fixed sleeve has two limit rings (442), two the limit ring (442) all with the rotating rod (440) outside wall contact, the screw rod (441) outside wall with the internal thread cylinder (431) inner side wall is screwed.
3. The mobile platform for wind tower painting according to claim 2, wherein, The top surface of the plurality of the pedals (200) is provided with clamping grooves (202), and the clamping grooves (202) are internally slidably connected with sliding cylinders (450); the top ends of the plurality of the sliding cylinders (450) are fixedly connected with motor boxes (460), and the plurality of the motor boxes (460) are internally provided with driving motors; the motor shafts of the plurality of the driving motors are fixedly connected with clamping rods (461), and the plurality of the clamping rods (461) are located inside the adjacent sliding cylinders (450); the top end of the screw rod (441) is provided with a universal joint (443), and the top end of the screw rod (441) is fixedly connected with the bottom end of the universal joint (443); the top end of the universal joint (443) is fixedly connected with a clamping cylinder (444), and the inner side wall of the clamping cylinder (444) is slidably sleeved with the adjacent clamping rod (461); the outer side wall of any clamping rod (461) is fixedly connected with a plurality of convex strips, and the inner side wall of the clamping cylinder (444) is provided with a plurality of recesses; the convex strips are slidably connected inside the adjacent recesses.
4. The mobile platform for wind tower painting according to claim 3, wherein, The opposite sides of the plurality of the motor boxes (460) are fixedly connected with U-shaped frames, and the two arms of the two U-shaped frames on the same motor box (460) are rotatably connected with rotating rollers (462).
5. The mobile platform for wind tower painting according to claim 4, wherein, The other end of the rotating frame (420) is rotatably connected with a rotating block (470), and one end of the rotating block (470) is provided with a torsion spring; one end of the torsion spring is fixedly connected with one end of the rotating block (470), and the other end is fixedly connected with one end of the rotating frame (420); one side of the rotating block (470) is fixedly connected with a rubber plate (471).
6. The mobile platform for wind tower painting according to claim 5, wherein, One end of the rubber plate (471) is provided with a receiving groove (472), and the receiving groove (472) is internally provided with an electromagnet.
7. The mobile platform for wind tower painting according to claim 6, wherein, The top surface of the plurality of the pedals (200) is provided with a plurality of cutting grooves (201).