High-low voltage electronic aluminum light foil oxide film detection device
By designing a combination of a clamping mechanism and an LCR digital bridge tester, automated detection of oxide films on high and low voltage electronic aluminum foils is achieved, solving the problems of inaccurate detection and waste of resources caused by manual hand-held testing, and improving the accuracy and convenience of detection.
Patent Information
- Application Number
- CN202422397302.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-30
- Publication Date
- 2025-10-24
- Estimated Expiration
- 2034-09-30
AI Technical Summary
The existing high and low voltage electronic aluminum foil oxide film inspection requires manual hand-held sample, which causes hand shaking to affect the inspection accuracy and wastes human resources.
A high and low voltage electronic aluminum foil oxide film detection device is designed. The test sample is clamped by a clamping mechanism, and the oxide film thickness is calculated by the power-on timing of the LCR digital bridge tester, avoiding manual handling.
It improves the accuracy of detection and the convenience of operation, reduces errors caused by manual intervention, and saves human resources.
Smart Images

Figure CN223470991U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to aluminum processing detection appliance technical field especially, relates to a high low voltage electronic aluminum light foil oxide film detection device. BACKGROUND
[0002] High low voltage electronic aluminum light foil is the raw material of aluminum electrolytic capacitor, uses the high purity aluminum of aluminum purity greater than or equal to 99.99% as raw material, through remelting in smelting static holding furnace, adding a certain amount of trace elements, then cast into the slabbing of about 6500mm*1060mm*365~520mm, slabbing is again through face milling, soaking treatment, hot rolling, cold rolling, foil rolling, cleaning, finished product annealing process, process into electronic aluminum light foil, aluminum light foil is again corroded, formed by downstream customer, then strip makes into the anode in aluminum electrolytic capacitor.
[0003] Among them, the high voltage electronic aluminum light foil forms an oxide film on the surface of the aluminum light foil after a long time of annealing treatment. Different annealing temperature, annealing time, environmental temperature and humidity will affect the thickness and uniformity of the surface oxide film of the electronic aluminum light foil. And the downstream customer needs to be pretreated before the aluminum light foil is corroded, to remove the abnormal oxide layer on the surface of the aluminum light foil and promote the activation of the surface of the aluminum light foil. If the thickness of the oxide film is uneven, it is difficult to remove the abnormal oxide layer in the thick place, the pretreatment effect is poor, which is not conducive to corrosion. Therefore, the surface oxide film thickness of the high voltage electronic aluminum light foil needs to be detected, and the oxide film thickness is within the required range before it can be delivered to the customer. When detecting, a 0.080-0.132mm thick detection sample needs to be made, then the detection sample is grabbed by detection employee A with the positive electrode clamp on the upper end of the detection sample, and the lower end of the detection sample is fully immersed in the test liquid. At least two detection employees are needed during the whole detection process, which wastes human resources, and the detection employee needs to hold the sample during the power-on process, which is easy to cause hand fatigue and hand shaking, so that the sample detection area is not fixed, the detected capacitance is not accurate, and the accuracy of the oxide film thickness is affected. SUMMARY
[0004] The utility model aims at at least solving one of the above-mentioned technical problems, providing a kind of high low voltage electronic aluminum light foil oxide film detection device, without detection employee hand-held detection sample detection, it is easy to operate, improve the accuracy of detection.
[0005] In order to achieve the above object, the utility model discloses technical scheme is as follows: A kind of high-low voltage electronic aluminum light foil oxide film detection device, including tester, electrically conductive container and clamping mechanism, the positive pole of tester is connected with the upper end of detection sample, and the negative pole is connected with electrically conductive container, clamping mechanism includes support frame, opposite horizontal rod and opposite clamping piece, opposite horizontal rod is horizontally fixedly installed on support frame, and the end of opposite horizontal rod away from support frame is provided with clamping part, and opposite clamping piece is matched with clamping part by locking structure, so as to clamp the upper end of detection sample, and clamping part and opposite clamping piece are all not electrically conductive.
[0006] Preferably, the support frame includes a base and a support rod disposed on the base.
[0007] Preferably, the opposite horizontal rod is connected to the support frame by an adjusting structure, so that the opposite horizontal rod can be moved and positioned in the vertical direction relative to the support frame.
[0008] Preferably, the support rod has a plurality of adjusting holes disposed along its length direction, and the opposite horizontal rod has a plurality of fixing holes corresponding to the adjusting holes. A fixing bolt passes through the adjusting holes and the fixing holes, and is matched with a nut to lock and fix the opposite horizontal rod on the support rod.
[0009] Preferably, the adjusting structure includes a sleeve fixedly installed at the end of the opposite horizontal rod away from the clamping part. The sleeve is slidably matched with the support frame, and the sleeve is provided with a locking screw.
[0010] Preferably, the clamping part is in the shape of an inverted "F", and the opposite clamping piece has the same shape as the clamping part and is detachably fixedly connected to the clamping part by a bolt.
[0011] Preferably, the tester is an LCR digital bridge tester.
[0012] Compared with the prior art, the utility model discloses a high-low voltage electronic aluminum light foil oxide film detection device. The positive pole and the negative pole of the tester are respectively connected with the upper end of the detection sample and the electrically conductive container. During detection, the lower end of the detection sample is inserted into the test liquid in the electrically conductive container. The detection sample is powered by the tester, and timing is performed. After power is supplied for a specified time, the capacitance is read. Then, the oxide film thickness of the aluminum light foil can be calculated by a formula. The detection sample is clamped by the opposite clamping piece and the clamping part. Therefore, the detection sample does not need to be held by the detection operator during detection. The operation is convenient. The detection sample maintains a stable clamped state during the entire test process. The detection area is not fixed due to hand shaking of the detection operator. Therefore, the detection data is not accurate. The accuracy of detection is effectively improved. BRIEF DESCRIPTION OF DRAWINGS
[0013] The specific embodiments of the utility model will be further described in detail below with reference to the accompanying drawings.
[0014] Figure 1 A high-low voltage electronic aluminum foil oxide film detection device structure schematic view of the present application;
[0015] Figure 2 Another embodiment of the adjustment structure is shown in the schematic view. DETAILED DESCRIPTION
[0016] The technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all the other embodiments obtained by those skilled in the art without creative work fall within the scope of protection of the present application.
[0017] It should be noted that when a component is referred to as being "fixed" to another component, it can be directly on the other component or there can be intervening components. When a component is referred to as being "connected" to another component, it can be directly connected to the other component or there can be intervening components. When a component is referred to as being "disposed on" another component, it can be directly disposed on the other component or there can be intervening components, and when a component is referred to as being "disposed in the middle", it is not only disposed in the middle position, but also disposed in the range defined by the middle. The terms "vertical", "horizontal", "left", "right", and similar expressions used herein are for illustrative purposes only.
[0018] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs. The terminology used in the description of the application herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the application. As used in this description, the terms "therefore" and "because" are merely used to introduce an explanation of associated elements.
[0019] As Figure 1As shown, the application discloses a high-low voltage electronic aluminum foil oxidation film detection device, which comprises a tester 1, a conductive container 2 and a clamping mechanism 3. The tester 1 in the application can adopt an LCR digital bridge tester 1 in the prior art. The positive electrode clamp of the tester 1 clamps the upper end of a detection sample 4, and the negative electrode clamp is connected with the conductive container 2. The conductive container 2 can adopt a stainless steel cup. The negative electrode clamp of the tester 1 can be clamped at the cup opening of the stainless steel cup, and the stainless steel cup is filled with a test liquid. The clamping mechanism 3 comprises a support frame 5, a heterogeneous cross rod 6 and a heterogeneous clamping piece 7. The heterogeneous cross rod 6 is horizontally fixedly installed on the support frame 5. The heterogeneous cross rod 6 is provided with a clamping portion 8 at an end away from the support frame 5. The heterogeneous clamping piece 7 is matched with the clamping portion 8 through locking structure, so that the upper end of the detection sample 4 can be clamped. The clamping portion 8 and the heterogeneous clamping piece 7 are both non-conductive. Specifically, the heterogeneous cross rod 6 and the heterogeneous clamping piece 7 can both adopt PP material.
[0020] The high-low voltage electronic aluminum foil oxidation film detection device of the application connects the positive electrode and the negative electrode of the tester 1 with the upper end of the detection sample 4 and the conductive container 2 respectively. During detection, the lower end of the detection sample 4 is inserted into the test liquid in the conductive container 2. The detection sample 4 is powered by the tester 1, and timing is performed. After power supply for a specified time, the capacitance is read, and then the oxidation film thickness of the aluminum foil can be calculated through a formula. The detection sample 4 is clamped by the cooperation of the heterogeneous clamping piece 7 and the clamping portion 8. The detection sample 4 does not need to be held by a detection operator for detection, which is convenient to operate. The detection sample 4 maintains a stable clamping state during the whole detection process, so that the detection area is not fixed due to hand shaking of the detection operator, and the detection data is not accurate. The accuracy of detection is effectively improved.
[0021] In one specific embodiment of the application, the support frame 5 can comprise a base 9 and a support rod 10 arranged on the base 9. The support rod 10 is perpendicular to the base 9 and can be detachably fixedly connected with the base 9 through threaded connection or fixedly connected with the base 9 through welding.
[0022] In one preferred embodiment, the heterogeneous cross rod 6 can be connected with the support frame 5 through an adjusting structure, so that the heterogeneous cross rod 6 can be adjusted and positioned in the vertical direction relative to the support frame 5, so that the clamping height of the detection sample 4 can be adjusted according to the detection requirement.
[0023] Specifically, as shown in the drawings, Figure 1As shown in the adjusting structure, in one embodiment of the adjusting structure, the support rod 10 is provided with a plurality of adjusting holes 11 along the length direction of the support rod 10, the female cross rod 6 is provided with a plurality of fixing holes 12 corresponding to the adjusting holes 11, a fixing bolt is passed through the adjusting hole 11 and the fixing hole 12, and a nut is matched with the fixing bolt to lock and fix the female cross rod 6 on the support rod 10, the fixing hole 12 is matched with the adjusting hole 11 of different heights, so that the installation height of the female cross rod 6 is adjusted.
[0024] As shown in the adjusting structure, in one embodiment of the adjusting structure, the support rod 10 is provided with a plurality of adjusting holes 11 along the length direction of the support rod 10, the female cross rod 6 is provided with a plurality of fixing holes 12 corresponding to the adjusting holes 11, a fixing bolt is passed through the adjusting hole 11 and the fixing hole 12, and a nut is matched with the fixing bolt to lock and fix the female cross rod 6 on the support rod 10, the fixing hole 12 is matched with the adjusting hole 11 of different heights, so that the installation height of the female cross rod 6 is adjusted. Figure 2
[0025] In the present application, the clamping part 8 can be in the shape of an inverted "F", and the shape of the female clamping piece 7 is the same as that of the clamping part 8. By setting the clamping part 8 and the female clamping piece 7 in the shape of an inverted "F", the female clamping piece 7 and the clamping part 8 both include two clamping arms arranged in parallel with each other. The clamping structure can adopt a bolt and a nut. A plurality of connecting holes are arranged on the female clamping piece 7 and the clamping part 8 in correspondence. The clamping arms of the clamping part 8 and the female clamping piece 7 are both provided with clamping planes. After the upper end of the detection sample 4 is attached to the clamping planes of the two clamping arms of the clamping part 8, the clamping planes of the two clamping arms of the female clamping piece 7 are attached to the other side surface of the detection sample 4. After a bolt is passed through the connecting holes of the clamping part 8 and the female clamping piece 7 and is tightened with a nut, the upper end of the detection sample 4 is clamped by the two groups of clamping arms. The positive electrode clip of the tester 1 is clamped between the two groups of clamping arms. Thus, the deformation of the detection sample caused by stress can be avoided, and the bending of the sample and the situation that the measured area is not perpendicular to the conductive container can be avoided.
[0026] The above embodiments are only used to illustrate the technical solutions of the present application and not to limit the same. Any modification or equivalent replacement without departing from the spirit and scope of the present application shall be covered in the scope of the technical solutions of the present application.
Claims
1. A high-low voltage electronic aluminum foil oxide film detection device, characterized in that, The utility model relates to a test device for testing sample sheet, which comprises a tester (1), a conductive container (2) and a clamping mechanism (3), the positive electrode of the tester (1) is connected with the upper end of a detection sample sheet (4), and the negative electrode is connected with the conductive container (2), the clamping mechanism (3) comprises a support frame (5), a male cross bar (6) and a female clamping piece (7), the male cross bar (6) is horizontally fixedly installed on the support frame (5), the end of the male cross bar (6) away from the support frame (5) is provided with a clamping part (8), the female clamping piece (7) is matched with the clamping part (8) through a locking structure, so as to clamp the upper end of the detection sample sheet (4), and the clamping part (8) and the female clamping piece (7) are all non-conductive.
2. The high-low voltage electronic aluminum foil oxide film detection device according to claim 1, characterized in that, The support frame (5) comprises a base (9) and a support rod (10) arranged on the base (9).
3. The high-low voltage electronic aluminum foil oxide film detection device according to claim 1, characterized in that, The male cross bar (6) is connected with the support frame (5) through an adjusting structure, so that the male cross bar (6) can be adjusted and positioned in the vertical direction relative to the support frame (5).
4. The high-low voltage electronic aluminum foil oxide film detection device according to claim 2, characterized in that, The support rod (10) is provided with a plurality of adjusting holes (11) along the length direction thereof, the male cross bar (6) is provided with fixing holes (12) corresponding to the adjusting holes (11), a fixing bolt passes through the adjusting holes (11) and the fixing holes (12), and is matched with the fixing bolt through a nut, so as to lock and fix the male cross bar (6) on the support rod (10).
5. The high-low voltage electronic aluminum foil oxide film detection device according to claim 3, characterized in that, The adjusting structure comprises a sleeve (13) fixedly installed at the end of the male cross bar (6) away from the clamping part (8), the sleeve (13) is slidably matched with the support frame (5), and the sleeve (13) is provided with a locking screw (14).
6. The high-low voltage electronic aluminum foil oxide film detection device according to claim 1, characterized in that, The clamping part (8) is in the shape of inverted "F", the female clamping piece (7) has the same shape as the clamping part (8), and is detachably and fixedly connected with the clamping part (8) through a bolt.
7. The high-low voltage electronic aluminum foil oxide film detection device according to claim 1, characterized in that, The tester (1) is an LCR digital bridge tester (1).