Lime slurry stirring tower structure
By adopting a single power source and dual-path transmission design in the lime slurry treatment equipment, the problems of disconnected process connections and large material losses have been solved, realizing an efficient and stable lime slurry treatment process, reducing equipment complexity and energy consumption, and improving equipment integration and material processing effect.
Patent Information
- Application Number
- CN202522013978.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-19
- Publication Date
- 2025-10-28
- Estimated Expiration
- 2035-09-19
AI Technical Summary
Existing lime slurry processing equipment suffers from problems such as disjointed process connections, redundant power, high material loss, and high energy consumption. In particular, multiple independent motors are required during crushing, mixing, and conveying, resulting in large equipment size, high cost, and unstable material processing effect.
It adopts a single power source combined with a dual-path transmission design, forming a dual-path power transmission through a fourth pulley, realizing an integrated closed-loop process of crushing, mixing and vibrating conveying, reducing independent power components, ensuring speed matching of each process, and reducing energy consumption and equipment complexity.
It has achieved efficient, stable and continuous production in the lime slurry processing process, reduced material loss, improved equipment integration and system synergy, reduced equipment costs and energy consumption, and ensured the accuracy and uniformity of material processing.
Smart Images
Figure CN223474907U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of lime slurry mixing technology, and in particular to a lime slurry mixing tower structure. Background Technology
[0002] Lime slurry is a core material in the construction, environmental protection (such as desulfurization), and chemical industries. Demand continues to grow with industrial scale and environmental protection requirements. Driven by dual-carbon targets and smart manufacturing policies, various industries have raised their requirements for the efficiency, energy consumption, and automation of their processing equipment. Traditional manual assistance mode is no longer suitable for continuous production. There is an urgent need for integrated, low-energy-consumption equipment to solve the bottlenecks in the entire process of raw materials, processing, and transportation, while meeting the stringent standards of uniformity and proportioning accuracy.
[0003] The core processes of lime slurry treatment are raw material crushing, slurry mixing, and material conveying. Existing equipment is mostly designed for a single process: crushing uses independent crushers, which require separate power and temporary storage devices; mixing uses horizontal tanks and vertical towers, where water injection is mostly manually controlled and accuracy depends on experience; conveying uses screw conveyors and belt conveyors, which are prone to clogging and material residue, and some require additional vibrating screens. When enterprises connect single machines in series to achieve continuous production, additional pipelines and control systems need to be designed, resulting in large footprints, poor compatibility, and difficulties in power coordination and material connection between processes.
[0004] The shortcomings of existing technology;
[0005] 1) Power redundancy: Multiple processes are equipped with independent motors, which is costly, occupies a large area, and the asynchronous speed can easily cause material accumulation and conveying jams.
[0006] 2) Process disconnect: Raw materials and slurry need to be transferred manually and with additional equipment, resulting in many intervention points, high material loss, and difficulty in ensuring cleanliness. Utility Model Content
[0007] The purpose of this utility model is to solve the problems of disconnected process connections leading to reliance on manual labor, large material losses, and unstable material processing effects in the existing technology, and to propose a lime slurry mixing tower structure.
[0008] To achieve the above objectives, the present invention adopts the following technical solution: a lime slurry mixing tower structure, comprising: a mounting base, a mounting plate fixedly mounted on the top of the mounting base, a first pulley rotatably connected to the outer surface of the mounting plate, a fixing rod eccentrically mounted on one side of the outer surface of the first pulley, a vibration frame fixedly sleeved on the outer wall of the fixing rod, sliding protrusions fixedly mounted on the opposite outer surface of the vibration frame, a limiting sliding frame slidably provided on the sliding part of each sliding protrusion, the bottom of each limiting sliding frame being fixedly mounted to the top of the mounting base, a circular sliding member fixedly connected to one end of the fixing rod, an arc-shaped slide rail slidably connected to the sliding part of the circular sliding member, a sliding square column fixedly connected to the top of the arc-shaped slide rail, a mounting bracket fixedly mounted on the outer surface of the mounting base, a limiting sliding member fixedly connected to the top of the mounting bracket, and the sliding square column slidably disposed inside the limiting sliding member.
[0009] Preferably, a gantry frame is fixedly installed on the outer surface of the mounting base, and an outer shaft of a rotating shaft is fixedly connected inside the gantry frame. A stirring column is fixedly inserted into the inner shaft of the rotating shaft, and stirring components of different shapes are fixedly connected to the outer wall of the stirring column.
[0010] Preferably, a second pulley is fixedly sleeved on the outer wall of the stirring column, a third transmission belt is drivenly connected to the outer wall of the second pulley, a third pulley is drivenly connected to the inner wall of the third transmission belt, a set of transmission gears is drivenly connected to one end of the third pulley, and the set of transmission gears mesh with each other. A crushing roller is fixedly connected to the outer surface of each transmission gear, and the crushing rollers rotate in opposite directions. A mounting shell is sleeved on the outside of the set of crushing rollers, and a mounting base is fixedly connected to the input end of the mounting shell.
[0011] Preferably, the bottom of the mounting base is fixedly connected to a mixing drum, the outer wall of the mixing drum is fixedly connected to a water injection flange, and an electric discharge gate is fixedly installed on the outer wall of the mixing drum. The output end of the electric discharge gate and the top of the vibration frame cooperate with each other.
[0012] Preferably, a mounting support plate is fixedly mounted on the outer surface of the mounting plate, a motor mounting part is fixedly mounted on the mounting support plate, and a fourth pulley is fixedly connected to the output end of the motor.
[0013] Preferably, the outer wall of the fourth pulley 51 is fitted with the inner wall of the first transmission belt 211, and the inner wall of the first transmission belt 211 and the outer wall of the first pulley 21 are connected in a transmission manner.
[0014] Preferably, a connecting rod is fixedly connected to the outer surface of the fourth pulley, and one end of the connecting rod is fixedly connected to one end of the stirring column.
[0015] Compared with the prior art, the advantages and positive effects of this utility model are as follows:
[0016] 1. In this utility model, the integration of the power system is greatly improved by using a single power source combined with a dual-path transmission design, which reduces the complexity of the device and energy consumption. In the prior art, lime slurry treatment equipment often has separate motors for vibration, stirring and crushing processes. This not only leads to large equipment size and redundant parts, but also easily causes material accumulation or conveying jams due to asynchronous speeds of multiple power sources. With the motor as the core power source, a dual-path power transmission is formed through the fourth pulley: one path drives the vibrating frame to rotate through the first transmission belt, and the other path directly drives the stirring column to rotate through the connecting rod. The stirring column synchronously drives the crushing roller to work. This design reduces the setting of independent power components, reduces equipment manufacturing costs and energy consumption, and at the same time ensures the speed matching of vibration, stirring and crushing processes, improving system synergy.
[0017] 2. In this utility model, the integrated closed-loop process of crushing, mixing, and vibrating conveying solves the problems of process disconnection and high material loss in the existing technology. The mixed lime slurry needs to be transported to the conveying device again, which not only increases labor costs but also easily causes raw material spillage and slurry waste. The installation base that achieves seamless material flow through structural linkage is directly connected to the mixing drum. The crushed raw materials can fall directly into the vibrating frame of the electric discharge gate of the mixing drum with precise coordination. The mixed slurry can directly enter the vibrating frame for conveying or screening without transfer. The whole process does not require manual intervention, which not only improves processing efficiency and reduces material loss, but also ensures the accuracy of lime slurry proportion by precisely controlling the water volume through the water injection connection flange. Attached Figure Description
[0018] Figure 1 This utility model provides a front perspective view of a lime slurry mixing tower structure;
[0019] Figure 2 This utility model provides another perspective view of a lime slurry mixing tower structure;
[0020] Figure 3 This utility model provides a three-dimensional view of the disassembled structure of a lime slurry mixing tower.
[0021] Figure 4 This utility model provides a three-dimensional view of a lime slurry mixing tower structure split from another angle;
[0022] Figure 5 This utility model provides a three-dimensional view of the crushing structure of a lime slurry mixing tower.
[0023] Figure 6 for Figure 4 Enlarged view of structure A.
[0024] Legend: 1. Mounting base; 11. Limiting sliding frame; 111. Gantry fixing frame; 2. Mounting plate; 21. First pulley; 211. First transmission belt; 22. Vibrating frame; 23. Fixing rod; 221. Sliding protrusion; 222. Mounting bracket; 223. Limiting sliding component; 24. Circular sliding component; 25. Arc-shaped slide rail; 251. Sliding square column; 3. Rotating shaft; 4. Mounting support plate; 41. Connecting rod; 42. Stirring column; 421. Stirring assembly; 43. Second pulley; 431. Third transmission belt; 432. Third pulley; 433. Mounting shell; 434. Crushing roller; 4341. Transmission gear; 44. Mounting seat; 5. Motor; 51. Fourth pulley; 6. Stirring drum; 61. Water injection flange; 62. Electric discharge gate. Detailed Implementation
[0025] In order to more clearly understand the above-mentioned purpose, features and advantages of the present invention, the present invention is further described below with reference to the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features therein can be combined with each other without conflict.
[0026] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed in the following specification.
[0027] Example 1: Please refer to the appendix Figure 1 -Appendix Figure 6 As shown, this utility model provides as follows Figure 1 As shown, the lime slurry mixing tower structure of this embodiment includes: a mounting base 1, a mounting plate 2 fixedly mounted on the top of the mounting base 1, a first pulley 21 rotatably connected to the outer surface of the mounting plate 2, a fixing rod 23 eccentrically mounted on one side of the outer surface of the first pulley 21, a vibration frame 22 fixedly sleeved on the outer wall of the fixing rod 23, sliding protrusions 221 fixedly mounted on the opposite outer surface of the vibration frame 22, a limiting sliding frame 11 slidably mounted on the sliding part of each sliding protrusion 221, the bottom of each limiting sliding frame 11 being fixedly mounted to the top of the mounting base 1, a circular sliding member 24 fixedly connected to one end of the fixing rod 23, an arc-shaped slide rail 25 slidably connected to the sliding part of the circular sliding member 24, a sliding square column 251 fixedly connected to the top of the arc-shaped slide rail 25, a mounting bracket 222 fixedly mounted on the outer surface of the mounting base 1, a limiting sliding member 223 fixedly connected to the top of the mounting bracket 222, and the sliding square column 251 slidably disposed inside the limiting sliding member 223.
[0028] The overall effect of Embodiment 1 is that the first pulley 21 rotates, and the power comes from the transmission of the first transmission belt 211 in Embodiment 6. The eccentrically mounted fixed rod 23 drives the vibration frame 22 to move. The sliding protrusion 221 slides in the limiting sliding frame 11, the circular sliding member 24 slides along the arc-shaped slide rail 25, and the sliding square column 251 slides in the limiting sliding member 223. The three work together to make the vibration frame 22 generate stable reciprocating vibration. This vibration function is specifically used to receive the mixed lime slurry discharged by the electric discharge gate 62 in Embodiment 4, realize the vibration screening or directional conveying of the slurry, provide uniform material for subsequent processes, and at the same time ensure the guidance and stability of the vibration process, and avoid misalignment with other components, such as the mixing drum 6.
[0029] Example 2: Please refer to the appendix Figure 1 -Appendix Figure 6 As shown, a gantry frame 111 is fixedly installed on the outer surface of the mounting base 1. The outer shaft of the rotating shaft 3 is fixedly connected inside the gantry frame 111. A stirring column 42 is fixedly inserted into the inner shaft of the rotating shaft 3. Stirring components 421 of different shapes are fixedly connected to the outer wall of the stirring column 42.
[0030] The overall effect of Embodiment 2 is that the gantry fixing frame 111 fixes the outer shaft of the rotating shaft 3. The rotating shaft 3 is directly driven by the connecting rod 41 in Embodiment 7. The power comes from the motor 5 in Embodiment 5, which drives the stirring column 42 and the stirring components 421 with different rules on the outer wall to rotate. The stirring components 421 with different rules can contact the lime slurry material from multiple angles. The material comes from the raw material crushed in Embodiment 3 and the water injected in Embodiment 4. The material agglomeration is broken by the differentiated stirring trajectory, which enhances the uniformity and efficiency of stirring. At the same time, the rotation of the stirring column 42 will also drive the second pulley 43 in Embodiment 3 to provide power for the raw material crushing process, realizing the power linkage of stirring and crushing.
[0031] Example 3: Please refer to the appendix. Figure 1 -Appendix Figure 6 As shown, a second pulley 43 is fixedly sleeved on the outer wall of the stirring column 42. A third transmission belt 431 is drivenly connected to the outer wall of the second pulley 43. A third pulley 432 is drivenly connected to the inner wall of the third transmission belt 431. A set of transmission gears 4341 is drivenly connected to one end of the third pulley 432. The set of transmission gears 4341 mesh with each other. A crushing roller 434 is fixedly connected to the outer surface of each transmission gear 4341. The crushing rollers 434 rotate in opposite directions. A mounting shell 433 is sleeved on the outside of the set of crushing rollers 434. A mounting base 44 is fixedly connected to the input end of the mounting shell 433.
[0032] The overall effect of Embodiment 3 is that the stirring column 42 is driven by the second pulley 43 on the outer wall of Embodiment 2, which drives the third pulley 432 to rotate through the third transmission belt 431. The third pulley 432 drives a set of meshing transmission gears 4341, causing the crushing rollers 434 to rotate in opposite directions. The crushing rollers 434 rotating in opposite directions can shear and crush the lime raw material that enters the mounting shell 433 from the mounting base 44, which is connected to the stirring cylinder 6 of Embodiment 4. The crushed raw material falls directly into the stirring cylinder 6 of Embodiment 4 through the mounting base 44, completing the material flow of raw material pretreatment-stirring feeding, and avoiding secondary handling loss of raw material.
[0033] Example 4: Please refer to the appendix Figure 1 -Appendix Figure 6 As shown, the bottom of the mounting base 44 is fixedly connected to the mixing drum 6, the outer wall of the mixing drum 6 is fixedly connected to the water injection flange 61, and the outer wall of the mixing drum 6 is fixedly installed with the electric discharge gate 62. The output end of the electric discharge gate 62 and the top of the vibration frame 22 cooperate with each other.
[0034] The overall effect of Embodiment 4 is that the bottom of the mounting base 44 is connected to the mixing drum 6 to receive the crushed raw materials of Embodiment 3. The water injection flange 61 can control the water injection volume to achieve the mixing ratio of lime and water. After the material in the mixing drum 6 is mixed by the mixing component 421 of Embodiment 2, it is discharged through the electric discharge door 62. The output end of the electric discharge door 62 is precisely matched with the top of the vibration frame 22 of Embodiment 1 to ensure that the mixed lime slurry can fall stably into the vibration frame 22, thus completing the connection between mixing and vibration conveying and forming a continuous processing flow of raw materials, mixing and conveying.
[0035] Example 5: Please refer to the appendix. Figure 1 -Appendix Figure 6 As shown, a mounting support plate 4 is fixedly mounted on the outer surface of the mounting plate 2, and a motor 5 mounting part is fixedly mounted on the mounting part of the mounting support plate 4. The output end of the motor 5 is fixedly connected to a fourth pulley 51.
[0036] The overall effect of embodiment 5 is that the mounting support plate 4 on the mounting plate 2 fixes the motor 5, and the output end of the motor 5 is fixedly connected to the fourth pulley 51, providing the core power source for the entire device: on the one hand, the power is transmitted to the first pulley 21 of embodiment 1 through the first transmission belt 211 to drive the vibration function; on the other hand, the power is transmitted to the stirring column 42 of embodiment 2 through the connecting rod 41 of embodiment 7 to drive the stirring and crushing functions of embodiment 3, realizing the integration of a single power source and multi-process drive, reducing independent power components, and reducing the energy consumption and complexity of the device.
[0037] Example 6: Please refer to the appendix Figure 1 -Appendix Figure 6As shown, the outer wall of the fourth pulley 51 is fitted with the inner wall of the first transmission belt 211, and the inner wall of the first transmission belt 211 and the outer wall of the first pulley 21 are connected in a transmission connection.
[0038] The effect achieved by the entire embodiment 6 is that the fourth pulley 51, driven by the motor 5 of embodiment 5, is connected to the first pulley 21 of embodiment 1 through the first transmission belt 211, and transmits the power of the motor 5 to the drive mechanism of the vibration frame 22 in a directional manner, so that the vibration function of embodiment 1, the stirring function of embodiment 2, and the crushing function of embodiment 3 operate synchronously, avoiding material accumulation or conveying jams caused by asynchronous power of each process, and ensuring the synergy of the entire system.
[0039] Example 7: Please refer to the appendix Figure 1 -Appendix Figure 6 As shown, a connecting rod 41 is fixedly connected to the outer surface of the fourth pulley 51, and one end of the connecting rod 41 is fixedly connected to one end of the stirring column 42.
[0040] The overall effect of Embodiment 7 is that the fourth pulley 51, driven by the motor 5 of Embodiment 5 and fixedly connected to the stirring column 42 of Embodiment 2 via the connecting rod 41, directly drives the stirring column 42 to rotate: it provides stirring power for the stirring assembly 421 of Embodiment 2, and indirectly provides power for the crushing process by driving the second pulley 43 of Embodiment 3 through the stirring column 42, forming a power transmission chain of motor, stirring column and crushing system, ensuring that the stirring speed matches the crushing speed, and avoiding process efficiency differences caused by power transmission loss.
[0041] Working principle: After the motor 5 is started, the fourth pulley 51 at its output end forms a dual-path power transmission. Vibration drive path: The fourth pulley 51 drives the first pulley 21 through the first transmission belt 211 in embodiment 6, rotating in embodiment 1. The eccentric fixing rod 23 of the first pulley 21 drives the vibration frame 22 to vibrate back and forth along the limiting sliding frame 11, waiting to receive materials. Stirring-crushing drive path: The fourth pulley 51 drives the stirring column 42 directly through the connecting rod 41 in embodiment 7, rotating in embodiment 2. On the one hand, it makes the stirring assembly 421 rotate against the stirring drum 6 in embodiment 4. The material is stirred, and on the other hand, the stirring column 42 drives the second pulley 43 to rotate. In Example 3, the third transmission belt 431 drives the third pulley 432 and the transmission gear 4341 to make the crushing rollers 434 rotate in opposite directions. The material flow path is as follows: the lime raw material enters the mounting shell 433 through the mounting base 44. In Example 3, it is crushed by the crushing rollers 434 and falls into the stirring drum 6. In Example 4, it is mixed with the water injected by the water injection flange 61. After being stirred by the stirring assembly 421, it falls into the vibrating frame 22 through the electric discharge gate 62. In Example 1, the subsequent conveying is completed by the vibrating frame 22. Alternatively, screening can be used to ultimately form an integrated closed-loop process of crushing, mixing, and vibrating conveying. After the motor 5 starts, its output end fourth pulley 51 forms a dual-path power transmission; Vibration drive path: the fourth pulley 51 drives the first pulley 21 to rotate through the first transmission belt 211, and the eccentric fixing rod 23 of the first pulley 21 drives the vibrating frame 22 to reciprocate along the limiting sliding frame 11, waiting to receive materials; Mixing and crushing drive path: the fourth pulley 51 directly drives the mixing column 42 to rotate through the connecting rod 41, in embodiment 7, on the one hand, so that the mixing component 421 can move the material in the mixing drum 6. While stirring, the stirring column 42 drives the second pulley 43 to rotate, which in turn drives the third pulley 432 and the transmission gear 4341 through the third transmission belt 431, causing the crushing rollers 434 to rotate in opposite directions. Material flow path: The lime raw material enters the mounting shell 433 through the mounting base 44, is crushed by the crushing rollers 434 and falls into the stirring drum 6, where it mixes with the water injected by the water injection flange 61. After being stirred by the stirring assembly 421, it falls into the vibrating frame 22 through the electric discharge gate 62, where it is subsequently conveyed or screened, ultimately forming an integrated closed-loop process of crushing, stirring and vibrating conveying.
[0042] The wiring diagrams for the first pulley 21, first transmission belt 211, vibration frame 22, limiting sliding member 223, circular sliding member 24, arc-shaped slide rail 25, second pulley 43, third transmission belt 431, third pulley 432, motor 5, water injection connection flange 61, and electric discharge gate 62 in this utility model are common knowledge in the field. Their working principles are well-known technologies, and the appropriate models are selected according to actual use. Therefore, the control methods and wiring arrangements for the first pulley 21, first transmission belt 211, vibration frame 22, limiting sliding member 223, circular sliding member 24, arc-shaped slide rail 25, second pulley 43, third transmission belt 431, third pulley 432, motor 5, water injection connection flange 61, and electric discharge gate 62 will not be explained in detail.
[0043] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of the present utility model without departing from the technical solution of the present utility model shall still fall within the protection scope of the technical solution of the present utility model.
Claims
1. A lime slurry mixing tower structure, characterized in that, include: Mounting base (1), mounting plate (2) is fixedly mounted on the top of mounting base (1), first pulley (21) is rotatably connected to the outer surface of mounting plate (2), fixing rod (23) is eccentrically mounted on one side of outer surface of first pulley (21), vibration frame (22) is fixedly sleeved on the outer wall of fixing rod (23), sliding protrusions (221) are fixedly mounted on the opposite outer surface of vibration frame (22), and each sliding protrusion (221) has a sliding limit sliding frame (11) slidably provided on its sliding part. The bottom is fixedly installed on the top of the mounting base (1). One end of the fixing rod (23) is fixedly connected to a circular sliding member (24). The sliding part of the circular sliding member (24) is slidably connected to an arc-shaped slide rail (25). The top of the arc-shaped slide rail (25) is fixedly connected to a sliding square column (251). The outer surface of the mounting base (1) is fixedly installed with a mounting bracket (222). The top of the mounting bracket (222) is fixedly connected to a limiting sliding member (223). The sliding square column (251) is slidably disposed inside the limiting sliding member (223).
2. The lime slurry mixing tower structure according to claim 1, characterized in that: A gantry frame (111) is fixedly installed on the outer surface of the mounting base (1). The outer shaft of the rotating shaft (3) is fixedly connected inside the gantry frame (111). A stirring column (42) is fixedly inserted into the inner shaft of the rotating shaft (3). A stirring component (421) of different shapes is fixedly connected to the outer wall of the stirring column (42).
3. The lime slurry mixing tower structure according to claim 2, characterized in that: The outer wall of the stirring column (42) is fixedly fitted with a second pulley (43), the outer wall of the second pulley (43) is connected to a third transmission belt (431), the inner wall of the third transmission belt (431) is connected to a third pulley (432), one end of the third pulley (432) is connected to a set of transmission gears (4341), and the set of transmission gears (4341) mesh with each other. The outer surface of each transmission gear (4341) is fixedly connected to a crushing roller (434), and the crushing rollers (434) rotate in opposite directions. The outer side of the set of crushing rollers (434) is fitted with a mounting shell (433), and the input end of the mounting shell (433) is fixedly connected to a mounting base (44).
4. The lime slurry mixing tower structure according to claim 3, characterized in that: The bottom of the mounting base (44) is fixedly connected to the stirring cylinder (6), the outer wall of the stirring cylinder (6) is fixedly connected to the water injection flange (61), and the outer wall of the stirring cylinder (6) is fixedly installed with an electric discharge gate (62). The output end of the electric discharge gate (62) and the top of the vibration frame (22) cooperate with each other.
5. The lime slurry mixing tower structure according to claim 4, characterized in that: The mounting plate (2) is fixedly mounted with a mounting support plate (4), and the mounting part of the mounting support plate (4) is fixedly mounted with a motor (5) mounting part. The output end of the motor (5) is fixedly connected with a fourth pulley (51).
6. The lime slurry mixing tower structure according to claim 5, characterized in that: The outer wall of the fourth pulley (51) is fitted with the inner wall of the first transmission belt (211), and the inner wall of the first transmission belt (211) and the outer wall of the first pulley (21) are connected in a transmission manner.
7. The lime slurry mixing tower structure according to claim 6, characterized in that: A connecting rod (41) is fixedly connected to the outer surface of the fourth pulley (51), and one end of the connecting rod (41) is fixedly connected to one end of the stirring column (42).