Adjustable integrated alignment device of bending machine
The laser rangefinder and adjustable alignment device solve the problem of manual positioning accuracy deviation of existing bending machines, realize the integration of high-precision positioning and alignment of steel plates, and improve processing quality and efficiency.
Patent Information
- Application Number
- CN202423048975.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-11
- Publication Date
- 2025-10-28
- Estimated Expiration
- 2034-12-11
AI Technical Summary
The existing bending machines have manual positioning accuracy deviation during the steel plate bending process, which affects the processing quality.
A laser rangefinder combined with an adjustable alignment device is used to achieve integrated positioning and alignment. The laser rangefinder is used to measure the distance of the part of the steel plate that needs to be bent, and the rotating motor and cylinder are used to drive the steel plate to adjust to the preset bending position. Combined with the press knife lifting assembly, high-precision bending is completed.
It achieves high-precision positioning and alignment of steel plates, reduces manual operation steps, and improves processing quality and efficiency.
Smart Images

Figure CN223475986U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of bending machine alignment technology, specifically an adjustable integrated alignment device for bending machines. Background Technology
[0002] A bending machine is a machine that can bend thin plates and is widely used in sheet metal processing, automobile manufacturing, aircraft manufacturing, light industry and other industries.
[0003] In most existing bending machines, the bending process of steel plates involves the operator holding the steel plate and inserting it between the pressure cutters, relying on experience and visual observation to determine the alignment and bending manually. This can lead to accuracy deviations in both the horizontal and vertical directions, affecting the processing quality. Utility Model Content
[0004] This utility model provides an adjustable integrated alignment device for bending machines, which has the advantages of laser precision alignment and integrates positioning and alignment functions into one, so as to solve the problem of using manual positioning of steel plates in existing equipment.
[0005] To achieve the above objectives, this utility model provides the following technical solution: an adjustable integrated alignment device for a bending machine, comprising a machine frame and a control panel disposed on one side of the machine frame, and further comprising a pressure knife lifting assembly, a steel plate limiting assembly, and a distance measuring and alignment assembly, wherein:
[0006] An electrical control box is fixed to one side of the fuselage frame, and an inlet is provided in the middle of the fuselage frame;
[0007] The pressure knife lifting assembly includes a pressure plate, which is fixed to the lifting plate by screws. An upper mold is fixedly connected below the pressure plate, and a lower mold is provided directly below the upper mold. The lower mold is fixed at the inlet of the machine frame.
[0008] The steel plate limiting assembly includes a limiting pressure plate, a base plate is provided directly below the limiting pressure plate, and a steel plate is provided between the limiting pressure plate and the base plate. The ranging and alignment assembly includes a baffle plate, a laser rangefinder is provided on the opposite side of the baffle plate, and the laser rangefinder is electrically connected to the control panel.
[0009] As a preferred technical solution of this utility model, the two ends of the base plate are fixedly connected to an integral plate, the other end of the integral plate is connected to a baffle plate, the top surface of the limiting pressure plate is connected to an adjusting plate through several springs, the two ends of the adjusting plate are penetrated by an adjusting shaft and rotated, and the lower end of the adjusting shaft penetrates both ends of the base plate and is screwed.
[0010] As a preferred technical solution of this utility model, the lifting plate is fixed to one end of the rotating frame by screws, the rotating frame is rotatably fitted on the rotating shaft, and the other end of the rotating frame is movably connected to the oil cylinder, which is fixed to the bottom surface of the rear plate by bolts.
[0011] As a preferred technical solution of this utility model, a slide table is fixedly connected to one side of the lower mold, and a slider is symmetrically provided on the bottom surface of the base plate. The slider is fitted and slidably engaged with the slide table.
[0012] As a preferred technical solution of this utility model, the bottom surface of the baffle plate is symmetrically equipped with a rotating wheel, the rear plate is fixed on the machine frame, and one end of the rear plate is fixedly connected to the rear slide table.
[0013] As a preferred technical solution of this utility model, the top surface of the rear slide is symmetrically provided with a straight rail, and the rotating wheel is fitted with the straight rail and moves in coordination.
[0014] As a preferred technical solution of this utility model, the top of the baffle plate is provided with an adjusting plate, the adjusting plate is fitted and screwed with the spiral shaft, and the spiral shaft is mounted on the rotating motor.
[0015] Compared with the prior art, this utility model provides an adjustable integrated alignment device for a bending machine, which has the following advantages:
[0016] This utility model allows for manual rotation of the adjusting shaft to drive the limiting pressure plate to press and fix the top surface of the steel plate. This setup can fix steel plates of different thicknesses and the downward pressure can be adjusted according to the deformation of the spring, achieving flexible positioning. The device can use a laser rangefinder to measure the distance between the part of the steel plate to be bent and the upper die, and then start the rotating motor to drive the steel plate on the steel plate limiting component to adjust to the preset bending position for bending. This reduces the steps of manual operation of moving and positioning the steel plate, achieving high-precision bending with integrated positioning and alignment, and is highly practical. Attached Figure Description
[0017] Figure 1 This is a schematic diagram of the overall structure of the utility model;
[0018] Figure 2 This is a diagram of the internal structure of this utility model;
[0019] Figure 3 This is a partial structural diagram of the present invention;
[0020] Figure 4 This is a structural diagram of the steel plate limiting component of this utility model;
[0021] Figure 5 This is a schematic diagram of the distance measuring and alignment component of this utility model;
[0022] Figure 6This is a structural diagram of the pressure knife lifting assembly of this utility model;
[0023] Figure 7 This is a structural diagram of the steel plate after bending according to this utility model.
[0024] In the diagram: 1. Machine frame; 2. Control panel; 3. Pressing knife lifting assembly; 11. Electrical control box; 12. Inlet; 31. Pressing plate; 32. Lifting plate; 33. Upper mold; 34. Lower mold; 4. Steel plate limiting assembly; 41. Limiting pressure plate; 42. Base plate; 6. Steel plate; 5. Distance measuring and alignment assembly; 51. Material stop plate; 52. Laser rangefinder; 43. Integrated plate; 44. Spring; 45. Adjusting plate; 46. Adjusting shaft; 35. Rotating frame; 36. Rotating shaft; 37. Hydraulic cylinder; 38. Rear plate; 47. Slide table; 48. Slider; 53. Rotary wheel; 54. Rear slide table; 55. Straight rail; 56. Adjusting plate; 57. Spiral shaft; 58. Rotating motor. Detailed Implementation
[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model. Example 1
[0026] Please see Figures 1-7 This utility model discloses an adjustable integrated alignment device for a bending machine, including a machine frame 1 and a control panel 2 located on one side of the machine frame 1, as well as a pressure knife lifting assembly 3, a steel plate limiting assembly 4, and a distance measuring and alignment assembly 5, wherein:
[0027] An electrical control box 11 is fixed on one side of the frame 1, and an inlet 12 is provided in the middle of the frame 1.
[0028] Please refer to the attached Figure 6 The pressure plate lifting assembly 3 includes a pressure plate 31, which is fixed to the lifting plate 32 by screws. The upper mold 33 is fixedly connected below the pressure plate 31. The lower mold 34 is located directly below the upper mold 33 and is fixed at the inlet 12 of the machine frame 1. Specifically, the lifting plate 32 uses the pressure plate 31 to drive the upper mold 33 to squeeze the steel plate 6 and cooperate with the lower mold 34 to complete the bending.
[0029] The steel plate limiting assembly 4 includes a limiting pressure plate 41, a base plate 42 is provided directly below the limiting pressure plate 41, and a steel plate 6 is provided between the limiting pressure plate 41 and the base plate 42. The ranging and alignment assembly 5 includes a baffle plate 51, and a laser rangefinder 52 is provided on the opposite side of the baffle plate 51. The laser rangefinder 52 is electrically connected to the control panel 2. Specifically, the steel plate 6 is passed between the limiting pressure plate 41 and the base plate 42, and the steel plate 6 is pushed until its other end abuts against the baffle plate 51.
[0030] The base plate 42 is fixedly connected to the two ends of the integrated plate 43, and the other end of the integrated plate 43 is connected to the baffle plate 51. The top surface of the limiting pressure plate 41 is connected to the adjusting plate 45 through several springs 44. The two ends of the adjusting plate 45 are penetrated by the adjusting shaft 46 and rotated. The lower end of the adjusting shaft 46 penetrates the two ends of the base plate 42 and is screwed.
[0031] In this embodiment, the adjustment shafts 46 at both ends of the adjustment plate 45 are manually rotated. The adjustment shafts 46 rotate in the base plate 42 and interact with the base plate 42 through the threads to generate relative displacement, thereby driving the adjustment plate 45 to descend. The adjustment plate 45 drives the limiting pressure plate 41 through the spring 44 to press and fix the top surface of the steel plate 6. Example 2
[0032] Based on the above embodiment 1, please refer to the appendix. Figure 2 , Figure 3 , Figure 4 as well as Figure 5 The lifting plate 32 is fixed to one end of the rotating frame 35 by screws. The rotating frame 35 is rotatably fitted onto the rotating shaft 36. The other end of the rotating frame 35 is movably connected to the oil cylinder 37. The oil cylinder 37 is fixed to the bottom surface of the rear plate 38 by bolts. Specifically, the oil pump drives the oil cylinder 37 to move, which in turn drives one end of the rotating frame 35 to rotate around the rotating shaft 36. The other end of the rotating frame 35 moves down and drives the lifting plate 32 to press down.
[0033] The lower mold 34 is fixedly connected to a slide table 47 on one side, and the bottom surface of the base plate 42 is symmetrically provided with a slider 48, which is fitted and slidably engaged with the slide table 47.
[0034] The bottom surface of the baffle plate 51 is symmetrically equipped with a rotating wheel 53, and the rear plate 38 is fixed on the machine frame 1. One end of the rear plate 38 is fixedly connected to the rear slide table 54.
[0035] The rear slide table 54 has a straight rail 55 symmetrically arranged on its top surface, and the rotating wheel 53 is engaged with the straight rail 55 and moves in cooperation with it.
[0036] The top of the baffle plate 51 is provided with an adjusting plate 56, which is fitted and screwed into the screw shaft 57. The screw shaft 57 is mounted on the rotating motor 58.
[0037] In this embodiment, the laser rangefinder 52 first emits a laser pulse to measure the distance between the bent part of the steel plate 6 and the upper mold 33. Then, the rotating motor 58 is started for adjustment. The rotating motor 58 drives the spiral shaft 57 to rotate. The spiral shaft 57 acts on the adjusting plate 56 through the spiral force. The adjusting plate 56 drives the baffle plate 51 to move linearly in the straight rail 55, thereby driving the steel plate 6 to be adjusted to the preset bending part for bending.
[0038] The working principle and usage process of this utility model are as follows: First, the steel plate 6 is passed between the limiting pressure plate 41 and the bottom plate 42. The steel plate 6 is pushed until its other end abuts against the baffle plate 51. The adjusting shafts 46 at both ends of the adjusting plate 45 are manually rotated. The adjusting shafts 46 rotate in the bottom plate 42 and interact with the bottom plate 42 through the threads to generate relative displacement, thereby driving the adjusting plate 45 to descend. The adjusting plate 45 drives the limiting pressure plate 41 to press and fix the top surface of the steel plate 6 through the spring 44. This setting can fix steel plates 6 of different thicknesses and the downward pressure can be adjusted according to the deformation of the spring 44.
[0039] After the steel plate is fixed, the distance between the bent part of the steel plate and one end of the steel plate 6 can be input using the control panel 2. Then, the device is started. The laser rangefinder 52 first emits a laser pulse. The laser pulse is reflected after contacting the baffle plate 51 and returns to the rangefinder. The distance between the rangefinder 52 and the baffle plate 51 is accurately measured by the round-trip time. Then, the distance between the part of the steel plate 6 that needs to be bent and the upper mold 33 is calculated. Then, the rotating motor 58 is started for adjustment. The rotating motor 58 drives the spiral shaft 57 to rotate. The spiral shaft 57 and the adjusting plate 56 are relatively displaced by the spiral action. The adjusting plate 56 drives the baffle plate 51 to move in the straight rail 55 using the rotating wheel 53. The baffle plate 51 drives the base plate 42 to slide on the slide table 47 using the integrated plate 43. Then, the steel plate 6 is adjusted to the preset bending part for bending, realizing high-precision bending with integrated positioning and alignment.
[0040] Finally, the device starts the oil pump to drive the oil cylinder 37 to move, which in turn drives one end of the rotating frame 35 to rotate around the rotating shaft 36. The other end of the rotating frame 35 moves down and drives the lifting plate 32 to press down. The lifting plate 32 uses the pressure plate 31 to drive the upper mold 33 to squeeze the steel plate 6 and cooperate with the lower mold 34 to complete the bending. It is highly practical.
Claims
1. An adjustable integrated alignment device for a bending machine, comprising a machine frame (1) and a control panel (2) disposed on one side of the machine frame (1), characterized in that, It also includes a knife lifting assembly (3), a steel plate limiting assembly (4), and a distance measuring and alignment assembly (5), wherein: An electrical control box (11) is fixed on one side of the fuselage frame (1), and an inlet (12) is provided in the middle of the fuselage frame (1). The pressure knife lifting assembly (3) includes a pressure plate (31), which is fixed to the lifting plate (32) by screws. An upper mold (33) is fixedly connected below the pressure plate (31), and a lower mold (34) is provided directly below the upper mold (33). The lower mold (34) is fixed at the inlet (12) of the machine frame (1). The steel plate limiting assembly (4) includes a limiting pressure plate (41), a base plate (42) is provided directly below the limiting pressure plate (41), and a steel plate (6) is provided between the limiting pressure plate (41) and the base plate (42). The ranging and alignment assembly (5) includes a baffle plate (51), a laser rangefinder (52) is provided on the opposite side of the baffle plate (51), and the laser rangefinder (52) is electrically connected to the control panel (2).
2. The adjustable integrated alignment device for a bending machine according to claim 1, characterized in that: The base plate (42) is fixedly connected to an integral plate (43) at both ends. The other end of the integral plate (43) is connected to a baffle plate (51). The top surface of the limiting pressure plate (41) is connected to an adjusting plate (45) through several springs (44). The two ends of the adjusting plate (45) are penetrated by an adjusting shaft (46) and rotated. The lower end of the adjusting shaft (46) penetrates both ends of the base plate (42) and is screwed.
3. The adjustable integrated alignment device for a bending machine according to claim 2, characterized in that: The lifting plate (32) is fixed to one end of the rotating frame (35) by screws. The rotating frame (35) is rotatably fitted on the rotating shaft (36). The other end of the rotating frame (35) is movably connected to the oil cylinder (37). The oil cylinder (37) is fixed to the bottom surface of the rear plate (38) by bolts.
4. The adjustable integrated alignment device for a bending machine according to claim 3, characterized in that: The lower mold (34) is fixedly connected to a slide table (47) on one side, and the bottom plate (42) is symmetrically provided with a slider (48). The slider (48) is fitted and slidably engaged with the slide table (47).
5. The adjustable integrated alignment device for a bending machine according to claim 4, characterized in that: The bottom surface of the baffle plate (51) is symmetrically equipped with a rotating wheel (53), the rear plate (38) is fixed on the machine frame (1), and one end of the rear plate (38) is fixedly connected to the rear slide (54).
6. The adjustable integrated alignment device for a bending machine according to claim 5, characterized in that: The rear slide (54) is symmetrically provided with a straight rail (55) on its top surface, and the rotating wheel (53) is engaged with the straight rail (55) and moves in cooperation.
7. The adjustable integrated alignment device for a bending machine according to claim 1, characterized in that: The baffle plate (51) is provided with an adjusting plate (56) at the top. The adjusting plate (56) is fitted with and screwed into the screw shaft (57). The screw shaft (57) is mounted on the rotating motor (58).