Scrap collecting device

By using the combined operation of the air intake and scraping components, the problems of time-consuming, labor-intensive, and safety hazards associated with traditional waste disposal methods are solved. This achieves efficient collection and crushing of debris, improving production efficiency and environmental cleanliness.

CN223476504UActive Publication Date: 2025-10-28JINGZHOU JIAHUANG MACHINERY MANUFACTURING CO LTD
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Patent Information

Application Number
CN202422085010.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-26
Publication Date
2025-10-28
Estimated Expiration
2034-08-26

AI Technical Summary

Technical Problem

Traditional waste disposal methods are time-consuming, labor-intensive, and pose safety hazards. They are also inefficient at handling metal cutting waste, which affects production efficiency and environmental cleanliness.

Method used

The system employs a combination of air intake and scraping components to collect and scrape debris using airflow, and utilizes a crushing component to reduce the volume of debris, thus achieving automated cleaning and collection.

Benefits of technology

It improves the efficiency of waste disposal, reduces downtime for cleaning, ensures a clean and safe working environment, and promotes the transportation and recycling of waste.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a scrap collecting device, which belongs to the technical field of metal cutting and comprises a shell, a tapping table is arranged in the shell, a fixed table is arranged on one side of the tapping table, an extension arm is arranged on the fixed table, tapping equipment is connected onto the extension arm, and a collecting mechanism for recycling scraps is arranged on the shell. The collecting mechanism comprises an air inducing assembly arranged at the top of the shell and a scraping assembly arranged on one side of the shell, through cooperative work of the air inducing assembly and the scraping assembly in the collecting mechanism, tiny chippings in the shell are blown downwards, waste chippings on the metal surface of the tapping table are cleaned, the waste chippings are brought out of the shell through a scraping plate, and therefore the metal surface of the tapping table is cleaned. According to the waste chip collecting device, waste chips are collected in the machining process, the shutdown cleaning time is shortened, the cleanliness and safety of the working environment are guaranteed, then the waste chips are smashed through the smashing assembly, the size of the waste chips is reduced, the treatment efficiency is improved, and the follow-up transportation work is optimized.
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Description

Technical Field

[0001] This utility model relates to the field of metal cutting technology, specifically to a chip collection device. Background Technology

[0002] In modern manufacturing, especially in industries such as precision machining, metal cutting, and wood processing, a large amount of waste such as metal shavings, wood chips, and plastic fragments is generated during the production process. This waste not only occupies limited workspace and affects the cleanliness of the workshop and the working environment, but it can also become a safety hazard, such as causing machinery to jam and injuring operators.

[0003] Traditional waste disposal methods often rely on manual cleaning and collection of waste using vacuum cleaners and other tools. This is not only time-consuming and labor-intensive, reducing production efficiency, but also poses risks to operators and damages the vacuuming equipment when handling certain materials (such as sharp metal cutters). Furthermore, the loose waste takes up a lot of storage space during collection. Therefore, simple collection cannot achieve efficient waste disposal, affecting subsequent waste transportation and recycling. Utility Model Content

[0004] In view of this, the present invention provides a debris collection device. Through the coordinated work of the air-guiding component and the scraping component in the collection mechanism, the tiny debris inside the housing is blown downwards and the waste debris on the metal surface of the tapping table is cleaned. The movement of the slider drives the scraper to carry the waste debris out of the housing. This reduces downtime for cleaning during the processing and ensures a clean and safe working environment.

[0005] To solve the above-mentioned technical problems, this utility model provides a debris collection device, including a housing, a tapping table inside the housing, a fixed platform on one side of the tapping table, an extension arm on the fixed platform, a tapping device connected to the extension arm, and a collection mechanism for recycling waste debris on the housing.

[0006] The collection mechanism includes an air-guiding assembly located on the top of the housing and a scraping assembly located on one side of the housing. The air-guiding assembly includes a guide shroud located on the top of the housing and a fan located on the side wall of the housing. An air guide pipe is connected to the top of the guide shroud. The scraping assembly includes a linear slide on the housing. An L-shaped bracket is connected to the linear slide. An auxiliary wheel is connected to one end of the L-shaped bracket. A scraper is fixed inside the L-shaped bracket.

[0007] The fan and the air duct are connected by a ventilation pipe, which enables efficient airflow transmission.

[0008] The linear slide includes a slide groove on one side of the housing, a screw rotating inside the slide groove, a slider threaded onto the screw, an L-shaped bracket connected to the side wall of the slider, and a servo motor fixed on one side of the slide groove for driving the screw to rotate. The servo motor drives the screw to rotate, which in turn moves the slider and the L-shaped bracket along the slide groove to achieve automated cleaning.

[0009] The housing is also equipped with a crushing component, which is located on the left side wall of the housing. The crushing component includes a crushing box, in which a crushing roller assembly is rotatably installed. The crushing box contains the debris to be processed. The debris is crushed by the rotation of the crushing roller assembly, which can further reduce the volume of the debris, making it easier to store and process. It is especially suitable for scenarios that require processing large pieces or long strips of debris.

[0010] In summary, compared with the prior art, this application includes at least one of the following beneficial technical effects:

[0011] 1. A flow guide is fixed on the top of the housing and a fan is fixed on one side of the housing, and they are connected by a ventilation pipe. The fan provides airflow, which causes the waste chips on the surface of the tapping table to roll to the bottom of the housing under the influence of the airflow, thereby ensuring the cleanliness of the tapping table surface and the cleanliness of the working environment.

[0012] 2. The linear slide table drives the L-shaped bracket, auxiliary wheel, and scraper to move, which is used to clean up the debris scattered at the bottom of the housing during the tapping process and blown down to the bottom of the housing by the air intake assembly, ensuring that these debris are discharged to the outside of the housing by the scraper.

[0013] 3. The shredder contains the shredder to be processed, and the shredder rollers crush the shredder by rotating, further reducing the volume of the shredder, improving the processing efficiency of the waste, facilitating subsequent transportation, and optimizing the storage and recycling of the waste. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the overall structure of the debris collection device of this utility model;

[0015] Figure 2 for Figure 1 Right view of the debris collection device;

[0016] Figure 3 for Figure 2 A sectional view with axis A as the line of cut.

[0017] Figure 4 for Figure 1 Rear view of the debris collection device;

[0018] Figure 5 for Figure 4A sectional view with axis B as the line of cut.

[0019] Explanation of reference numerals in the attached drawings: 1. Housing; 2. Tapping table; 3. Fixed table; 4. Extended arm; 5. Tapping equipment; 6. Collection mechanism; 61. Air intake assembly; 611. Flow guide; 612. Air duct; 613. Fan; 614. Ventilation pipe; 62. Scraper assembly; 621. Linear slide; 622. L-shaped bracket; 623. Auxiliary wheel; 624. Scraper; 625. Servo motor; 626. Slide groove; 627. Screw; 628. Slider; 63. Crushing assembly; 631. Crushing box; 632. Crushing roller assembly. Detailed Implementation

[0020] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the following will be described in conjunction with the accompanying drawings of the embodiments of this utility model. Figure 1-5 The technical solutions of the embodiments of this utility model are clearly and completely described herein. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. All other embodiments obtained by those skilled in the art based on the described embodiments of this utility model are within the protection scope of this utility model.

[0021] like Figure 1-5 As shown: This embodiment provides a debris collection device, including a housing 1, a tapping table 2 inside the housing 1, a fixed platform 3 on one side of the tapping table 2, an extension arm 4 on the fixed platform 3, a tapping device 5 connected to the extension arm 4, and a collection mechanism 6 for recycling waste debris on the housing 1.

[0022] The collection mechanism 6 includes an air-guiding assembly 61 disposed on the top of the housing 1 and a scraping assembly 62 disposed on one side of the housing 1. The air-guiding assembly 61 includes a guide shroud 611 disposed on the top of the housing 1 and a fan 613 disposed on the side wall of the housing 1. A guide pipe 612 is connected to the top of the guide shroud 611. The scraping assembly 62 includes a linear slide 621 disposed on the housing 1. An L-shaped bracket 622 is connected to the linear slide 621. An auxiliary wheel 623 is connected to one end of the L-shaped bracket 622. A scraper 624 is fixed inside the L-shaped bracket 622.

[0023] In use: First, fix the plate to be tapped on the tapping table 2. Then, start the fan 613 to guide the airflow through the ventilation pipe 614 into the air duct 612 and the guide shroud 611, so that it enters the housing 1. During tapping, the waste chips on the surface of the plate are blown away and fall to the bottom of the housing 1. The scraper 624 in the scraping assembly 62 scrapes the waste chips blown to the bottom of the housing 1 and the waste chips that fall during tapping to the outside of the housing 1 and fall into the crushing box 631 set on one side of the housing 1. Then, the waste chips are crushed by the crushing roller group 632 to reduce the volume of the chips, which facilitates subsequent transportation and storage.

[0024] This embodiment provides a waste collection device.

[0025] like Figure 3 As shown: the tapping table 2 is welded to the inner wall of the housing 1, the fixed table 3 is fixed to the body wall of the housing 1 by the bracket and bolts and is parallel to the tapping table 2, the extension arm 4 is fixed on the fixed table 3, and the extension arm 4 can be flexibly extended and retracted within the housing 1 for tapping operations of the tapping equipment 5 on different positions of the plate.

[0026] like Figure 2 and Figure 3 As shown: The air intake assembly 61 includes a guide shroud 611 disposed on the top of the housing 1 and a fan 613 disposed on the side wall of the housing 1. A guide duct 612 is connected to the top of the guide shroud 611. The fan 613 is fixed on the outer side wall of the housing 1, and a ventilation pipe 614 is provided at the output end of the fan 613 to connect with the guide duct 612 disposed on the top of the guide shroud 611. Sealing strips are provided at the connection points to prevent air leakage.

[0027] like Figure 3-5 As shown: The linear slide table 621 includes a slide groove 626 disposed on one side of the housing 1. A screw 627 is rotatably disposed in the slide groove 626. A slider 628 is threadedly connected to the screw 627. An L-shaped bracket 622 is connected to the side wall of the slider 628. A servo motor 625 for driving the screw 627 to rotate is fixed on one side of the slide groove 626. The servo motor 625 drives the screw 627 to rotate. When the slider 628 slides, the position of the L-shaped bracket 622 is adjusted. When the L-shaped bracket 622 moves, it is assisted by the auxiliary wheel 623 to achieve the cleaning work of the bottom of the housing 1.

[0028] Furthermore, it should be noted that, in the description of this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0029] The above description is the preferred embodiment of this utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the principle of this utility model, and these improvements and modifications should also be considered within the protection scope of this utility model.

Claims

1. A debris collection device, comprising a housing (1), wherein a tapping table (2) is provided inside the housing (1), a fixing platform (3) is provided on one side of the tapping table (2), an extension arm (4) is provided on the fixing platform (3), and a tapping device (5) is connected to the extension arm (4), characterized in that: The housing (1) is provided with a collection mechanism (6) for recycling waste; The collection mechanism (6) includes an air-guiding assembly (61) disposed on the top of the housing (1) and a scraping assembly (62) disposed on one side of the housing (1). The air-guiding assembly (61) includes a flow guide shroud (611) disposed on the top of the housing (1) and a fan (613) disposed on the side wall of the housing (1). A flow guide pipe (612) is connected to the top of the flow guide shroud (611). The scraping assembly (62) includes a linear slide (621) disposed on the housing (1). An L-shaped bracket (622) is connected to the linear slide (621). An auxiliary wheel (623) is connected to one end of the L-shaped bracket (622). A scraper (624) is fixed inside the L-shaped bracket (622).

2. The debris collection device as described in claim 1, characterized in that: The fan (613) and the air duct (612) are connected by a ventilation pipe (614).

3. The debris collection device as described in claim 1, characterized in that: The linear slide (621) includes a groove (626) disposed on one side of the housing (1), and a screw (627) is rotatably disposed in the groove (626).

4. The debris collection device as described in claim 3, characterized in that: A slider (628) is threadedly connected to the screw (627), and the L-shaped bracket (622) is connected to the side wall of the slider (628).

5. The debris collection device as described in claim 3, characterized in that: A servo motor (625) for driving the screw (627) to rotate is fixed on one side of the slide (626).

6. The debris collection device as described in claim 1, characterized in that: A crushing component (63) is also provided on one side of the housing (1), and the crushing component (63) is provided on the left side wall of the housing (1).

7. The debris collection device as described in claim 6, characterized in that: The crushing assembly (63) includes a crushing box (631), and a crushing roller assembly (632) is rotatably disposed inside the crushing box (631).