High-frequency transformer tin soldering equipment
By designing an automated clamping and angle adjustment structure, the problems of low manual operation efficiency and potential safety hazards in the soldering process of high-frequency transformers are solved, and an efficient and safe soldering process is achieved.
Patent Information
- Application Number
- CN202422617250.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-29
- Publication Date
- 2025-10-28
- Estimated Expiration
- 2034-10-29
AI Technical Summary
In the traditional high-frequency transformer soldering process, manual operation is inefficient and poses safety hazards, and the soldering quality is unstable.
A high-frequency transformer soldering equipment was designed, which adopted a clamping structure and a rotating telescopic structure, including a base plate, an electric telescopic rod, a slider, a slide rail, a pull block, a movable block, a slide, a small plate, a spring and a clamping block, and cooperated with an electric hydraulic rod, a limit block, a small motor, a small pulley, a belt, a large pulley and a telescopic stick to achieve automatic clamping and angle adjustment.
It improves the safety and precision of the soldering process, reduces labor costs, improves work efficiency, and ensures the stability of solder quality.
Smart Images

Figure CN223476526U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of soldering technology, specifically to a high-frequency transformer soldering device. Background Technology
[0002] As an important component of high-frequency high-voltage power supplies, high-frequency transformers play a crucial role in electronic equipment. With the continuous development of electronic technology, the application of high-frequency transformers is becoming more and more widespread, and the requirements for their production efficiency and quality are also increasing. In recent years, the wave of automation has swept through China's manufacturing industry, and the automatic soldering machine industry has developed rapidly. The automated production of high-frequency transformer soldering equipment has become an important way to improve production efficiency and ensure product quality.
[0003] In the traditional high-frequency transformer soldering process, soldering is often done manually, which is not only inefficient but also poses significant safety hazards. Manual operation can easily lead to accidents such as burns, threatening the safety of operators. In the process of manual soldering, due to the influence of human factors, it is often difficult to maintain stable solder quality.
[0004] However, in order to prevent burns caused by manual clamping during soldering, we propose a high-frequency transformer soldering device. Utility Model Content
[0005] The purpose of this invention is to provide a high-frequency transformer soldering device to solve the problems mentioned in the background art.
[0006] To achieve the above objectives, this utility model provides the following technical solution: A high-frequency transformer soldering device includes a main body, a support leg fixedly connected to the main body, a worktable provided on the main body, a large motor fixedly mounted on the main body, a lead screw fixedly connected to the output end of the large motor, a moving block threadedly connected to the lead screw, and a clamping structure provided below the moving block, the clamping structure including:
[0007] A base plate is provided under the movable block. An electric telescopic rod is fixedly installed on the base plate. A slide rail is movably connected to the slider. The slide rail is fixedly installed on the base plate. A pull block is rotatably connected to the slider.
[0008] A movable block is rotatably connected to the pull block, and a slide rail is slidably connected to the movable block. The slide rail is fixedly installed on the top of the base plate.
[0009] A small plate is fixedly connected to the movable block, a spring is fixedly installed on the small plate, and a clamping block is fixedly connected to the spring.
[0010] Preferably, the pull blocks are provided in two sets, and the two sets of pull blocks are mirror images of each other at the left and right ends of the base plate with the vertical center line in the front-back direction of the base plate as the mirror axis.
[0011] Preferably, there are two sets of movable blocks and slides, and the two sets of movable blocks and slides are mirror images of each other at the left and right ends of the base plate with the vertical center line in the front-back direction of the base plate as the mirror axis.
[0012] Preferably, there are two sets of small plates and clamping blocks, and the two sets of small plates and clamping blocks are mirror images of each other on the left and right ends of the base plate with the vertical center line in the front-back direction of the base plate as the mirror axis, so as to better clamp the plates.
[0013] Preferably, a rotary telescopic structure is provided under the movable block, an L-shaped plate is connected to the movable block, an electro-hydraulic rod is fixedly installed on the L-shaped plate, the electro-hydraulic rod is rotatably connected to the bottom of the base plate, a limit block is fixedly connected to the outside of the electro-hydraulic rod, a small motor is fixedly installed on the outside of the movable block, a small pulley is fixedly connected to the output end of the small motor, a belt is driven to the small pulley, a large pulley is driven to the belt, the large pulley is rotatably connected to the limit block, a telescopic rod is fixedly connected to the large pulley, and the telescopic rod is fixedly connected to the bottom of the base plate.
[0014] Preferably, the telescopic rods are provided in two sets, and the two sets of telescopic rods are mirror images of the vertical center line in the front-back direction of the base plate, and are mirror images of the left and right ends of the base plate, so as to better rotate.
[0015] Compared with the prior art, this utility model provides a high-frequency transformer soldering device, which has the following beneficial effects:
[0016] 1. This high-frequency transformer soldering equipment is designed to prevent burns caused by manual clamping during soldering. It features a clamping structure, along with a base plate, electric telescopic rod, slider, slide rail, pull block, movable block, slide path, small plate, spring, and clamping block. This design prevents workers from getting burned while working, ensures precision during the soldering process, improves work efficiency, and saves labor costs.
[0017] 2. This high-frequency transformer soldering equipment is equipped with a rotating and telescopic structure for better soldering. When the workpiece angle needs to be adjusted, it works in conjunction with an L-shaped plate, an electric hydraulic rod, a limit block, a small motor, a small pulley, a belt, a large pulley, and a telescopic roller to better perform soldering, thereby improving work efficiency. Attached Figure Description
[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0019] Figure 2This is a left-side view of the structure of this utility model;
[0020] Figure 3 This is a right-side view of the structure of this utility model;
[0021] Figure 4 This is a schematic diagram of the cross-section of the present invention.
[0022] Figure 5 This is a top view of the cross-section of this utility model.
[0023] In the diagram: 1. Main body; 2. Support leg; 3. Workbench; 41. Large motor; 42. Lead screw; 43. Moving block; 5. Clamping structure; 51. Base plate; 52. Electric telescopic rod; 53. Slider; 54. Slide rail; 55. Pull block; 56. Movable block; 57. Slide track; 58. Small plate; 59. Spring; 510. Clamping block; 6. Rotary telescopic structure; 61. L-shaped plate; 62. Electric hydraulic rod; 63. Limiting block; 64. Small motor; 65. Small pulley; 66. Belt; 67. Large pulley; 68. Telescopic roller. Detailed Implementation
[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model;
[0025] Please see Figure 1-5 This utility model provides a technical solution: a high-frequency transformer soldering device includes a main body 1, a support leg 2 fixedly connected to the main body 1, a worktable 3 provided on the main body 1, a large motor 41 fixedly installed on the main body 1, a lead screw 42 fixedly connected to the output end of the large motor 41, and a moving block 43 threadedly connected to the lead screw 42. By starting the large motor 41, the lead screw 42 is driven to move, thereby driving the moving block 43 to move, thereby driving the workpiece to the soldering position. A clamping structure 5 is provided under the moving block 43.
[0026] In one embodiment of this utility model, the clamping structure 5 includes a base plate 51. The base plate 51 is positioned below the movable block 43. An electric telescopic rod 52 is fixedly mounted on the base plate 51. A slider 53 is fixedly connected to the electric telescopic rod 52. A slide rail 54 is movably connected to the slider 53. The slide rail 54 is fixedly mounted on the base plate 51. Pull blocks 55 are rotatably connected to the slider 53. Two sets of pull blocks 55 are provided, with the two sets mirrored at the left and right ends of the base plate 51, using the vertical centerline of the base plate 51 as a mirror axis. Movable blocks 56 are rotatably connected to the pull blocks 55. Sliding tracks 57 are slidably connected to the movable blocks 56. Two sets of movable blocks 56 and sliding tracks 57 are provided, with the two sets mirrored at the left and right ends of the base plate 51, using the vertical centerline of the base plate 51 as a mirror axis. When the operator heats the component to be soldered to a suitable soldering temperature, the electric telescopic rod 52 is activated, thereby driving the slider 53 to... The slide rail 54 moves, which in turn moves the pull block 55, causing the movable block 56 to slide on the slide rail 57. The slide rail 57 is fixedly installed on the top of the base plate 51. A small plate 58 is fixedly connected to the movable block 56, and a spring 59 is fixedly installed on the small plate 58. A clamping block 510 is fixedly connected to the spring 59. There are two sets of small plates 58 and clamping blocks 510, and the two sets of small plates 58 and clamping blocks 510 are mirror images of the vertical center line of the base plate 51 in the front-back direction, and are mirror images of the left and right ends of the base plate 51. This causes the small plate 58 to move, which in turn causes the spring 59 to move, which in turn causes the two sets of clamping blocks 510 to move closer to each other, thereby clamping the workpiece. This starts the small motor 64, which drives the small pulley 65 to rotate, which in turn drives the belt 66 to rotate, which in turn drives the large pulley 67 to rotate, which in turn drives the telescopic roller 68 to move, which in turn drives the base plate 51 to rotate, thereby adjusting the angle of the workpiece.
[0027] In one embodiment of this utility model, a rotary telescopic structure 6 is provided under the movable block 43, and an L-shaped plate 61 is connected to the lower part of the movable block 43. An electric hydraulic rod 62 is fixedly installed on the L-shaped plate 61. By activating the electric hydraulic rod 62, the base plate 51 is raised and lowered, thereby causing the telescopic roller 68 to extend and retract, thus bringing the workpiece tightly into contact with the part that needs to be soldered, thereby improving the soldering process. The electric hydraulic rod 62 is rotatably connected to the bottom of the base plate 51, and a limit block 6 is fixedly connected to the outer side of the electric hydraulic rod 62. 3. A small motor 64 is fixedly installed on the outside of the moving block 43. A small pulley 65 is fixedly connected to the output end of the small motor 64. A belt 66 is driven to the small pulley 65. A large pulley 67 is driven to the belt 66. The large pulley 67 is rotatably connected to the limit block 63. A telescopic rod 68 is fixedly connected to the large pulley 67. The telescopic rod 68 is fixedly connected to the bottom of the base plate 51. Two sets of telescopic rods 68 are provided, and the two sets of telescopic rods 68 are mirror images of the vertical center line of the front-back direction of the base plate 51 at the left and right ends of the base plate 51.
[0028] Working principle: When the operator heats the component to be soldered to a suitable soldering temperature, the electric telescopic rod 52 is activated, which drives the slider 53 to move on the slide rail 54, thereby driving the pull block 55 to move, which in turn drives the movable block 56 to slide on the slide track 57, thereby driving the small plate 58 to move, which in turn drives the spring 59 to move, which in turn drives the two sets of clamping blocks 510 to move closer to each other, thereby clamping the workpiece. The large motor 41 is activated, which drives the lead screw 42 to move, which in turn drives the moving block 43 to move, thereby moving the workpiece to the soldering position. The small motor 64 is activated, which drives the small pulley 65 to rotate, which in turn drives the belt 66 to rotate, which in turn drives the large pulley 67 to rotate, which in turn drives the telescopic roller 68 to move, thereby driving the base plate 51 to rotate, thereby adjusting the angle of the workpiece. The electric hydraulic rod 62 is activated, which drives the base plate 51 to rise and fall, which in turn drives the telescopic roller 68 to extend and retract, thereby bringing the workpiece tightly into contact with the part to be soldered, thereby better soldering.
[0029] The present invention has been described in detail above. However, modifications or improvements can be made to it, which will be obvious to those skilled in the art. Therefore, any modifications or improvements that do not depart from the spirit of the present invention are within the protection scope of the present invention.
Claims
1. A high-frequency transformer soldering device, comprising a main body (1), characterized in that: A support leg (2) is fixedly connected to the main body (1), a workbench (3) is provided on the main body (1), a large motor (41) is fixedly installed on the main body (1), a lead screw (42) is fixedly connected to the output end of the large motor (41), a moving block (43) is threadedly connected to the lead screw (42), and a clamping structure (5) is provided under the moving block (43). The clamping structure (5) includes: A base plate (51) is provided under the movable block (43). An electric telescopic rod (52) is fixedly installed on the base plate (51). A slider (53) is fixedly connected to the electric telescopic rod (52). A slide rail (54) is movably connected to the slider (53). The slide rail (54) is fixedly installed on the base plate (51). A pull block (55) is rotatably connected to the slider (53). Movable block (56), the pull block (55) is rotatably connected to the movable block (56), the movable block (56) is slidably connected to the slide rail (57), the slide rail (57) is fixedly installed on the top of the base plate (51); Small plate (58), small plate (58) is fixedly connected to the movable block (56), spring (59) is fixedly installed on the small plate (58), and clamping block (510) is fixedly connected to the spring (59).
2. The high-frequency transformer soldering equipment according to claim 1, characterized in that: The pull block (55) is provided in two sets, and the two sets of pull blocks (55) are mirrored at the left and right ends of the base plate (51) with the vertical center line of the front and rear direction of the base plate (51) as the mirror axis.
3. The high-frequency transformer soldering equipment according to claim 1, characterized in that: The movable block (56) and slide (57) are provided in two sets, and the two sets of movable blocks (56) and slide (57) are mirrored at the left and right ends of the base plate (51) with the vertical center line in the front and back direction of the base plate (51) as the mirror axis.
4. The high-frequency transformer soldering equipment according to claim 1, characterized in that: Two sets of small plates (58) and clamping blocks (510) are provided, and the two sets of small plates (58) and clamping blocks (510) are mirrored at the left and right ends of the base plate (51) with the vertical center line in the front-back direction of the base plate (51) as the mirror axis.
5. The high-frequency transformer soldering equipment according to claim 1, characterized in that: A rotating telescopic structure (6) is provided under the moving block (43). An L-shaped plate (61) is connected to the moving block (43). An electric hydraulic rod (62) is fixedly installed on the L-shaped plate (61). The electric hydraulic rod (62) is rotatably connected to the bottom of the base plate (51). A limit block (63) is fixedly connected to the outside of the electric hydraulic rod (62). A small motor (64) is fixedly installed on the outside of the moving block (43). A small pulley (65) is fixedly connected to the output end of the small motor (64). A belt (66) is driven to the small pulley (65). A large pulley (67) is driven to the belt (66). The large pulley (67) is rotatably connected to the limit block (63). A telescopic rod (68) is fixedly connected to the large pulley (67). The telescopic rod (68) is fixedly connected to the bottom of the base plate (51).
6. The high-frequency transformer soldering equipment according to claim 5, characterized in that: The telescopic rod (68) is provided in two sets, and the two sets of telescopic rods (68) are mirrored at the left and right ends of the base plate (51) with the vertical center line in the front-back direction of the base plate (51) as the mirror axis.