Slotting equipment for commutator processing
By designing automated slotting equipment, the problem of manual loading and unloading in commutator production was solved, efficient automated loading and unloading was achieved, and the efficiency and flexibility of commutator processing were improved.
Patent Information
- Application Number
- CN202422883542.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-25
- Publication Date
- 2025-10-28
- Estimated Expiration
- 2034-11-25
AI Technical Summary
Traditional commutator slotting requires manual loading and unloading, resulting in high manpower consumption, low efficiency and poor flexibility.
An automated slotting equipment including a frame, a support table, a cylinder, a push block, a vibrating loading tray, a movable plate and a punching piece is designed to realize the automated loading and unloading of the commutator.
The efficiency and flexibility of commutator slot hole processing are improved, the input of human resources is reduced, and the degree of automation is improved.
Smart Images

Figure CN223477051U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of commutator processing, specifically to a slotting hole device for commutator processing. Background Technology
[0002] A commutator, also known as a "rectifier," is an important component of the armature of DC motors and AC commutator motors. It consists of many copper plates separated by mica sheets, forming a cylindrical or disc shape. Each copper plate is connected to several armature winding elements. When the armature rotates, the copper plates successively contact the fixed brushes. In a DC motor, the brushes and commutator convert the AC current in the armature windings into DC current between the brushes. In an AC commutator motor, it ensures that the frequency of the AC current between the brushes meets the operating requirements.
[0003] During the production and processing of commutators, slotting holes need to be made. Traditionally, the commutators are placed on a slotting table for slotting. This method requires operators to manually load and unload the commutators. When the quantity of commutators that need slotting is large, frequent manual loading and unloading of commutators is troublesome, occupies a lot of manpower, and sometimes the manpower cannot keep up, affecting efficiency and reducing flexibility. Utility Model Content
[0004] (1) Technical problems solved
[0005] The technical problem this utility model aims to solve is that, during the production and processing of commutators, it is necessary to perform slotting. Traditionally, the commutators are placed on a slotting table for slotting. This method requires operators to manually load and unload the commutators. When the quantity of commutators requiring slotting is large, frequent manual loading and unloading is troublesome, consumes a lot of manpower, and sometimes there are situations where manpower cannot keep up, affecting efficiency and reducing flexibility.
[0006] (2) Technical solution
[0007] To achieve the above objectives, this utility model provides the following technical solution: a slotting hole machine for commutator processing, comprising a frame, a support platform, a support plate, a first cylinder, a push block, a first material channel, a vibrating feed plate, a support frame, a second material channel, a moving plate, a second cylinder, and a drilling component. The support platform is disposed on the upper part of the frame, the support plate is disposed on the upper part of the support platform, the first cylinder is disposed on the upper part of the support plate, the push block is connected to the telescopic rod of the first cylinder, the first material channel is disposed on the upper part of the support platform, the vibrating feed plate is disposed on the upper part of the frame, the support frame is disposed on the upper part of the support platform, the second material channel is disposed on the upper part of the support frame and is connected to the outlet of the vibrating feed plate, the moving plate is disposed on the front part of the fixed plate, the second cylinder is disposed on the front part of the fixed plate, and the drilling component is disposed on the bottom of the moving plate.
[0008] Furthermore, the bottom of the frame is equipped with concealed casters.
[0009] Furthermore, the support platform and the surface of the frame are fixedly connected by pillar welding.
[0010] Furthermore, the width of the first material channel is 10-15cm.
[0011] Furthermore, the fixed plate and the movable plate are connected by a crossbar.
[0012] (3) Beneficial effects
[0013] This utility model provides a slotting hole cutting device for commutator processing, which has the following advantages: it has a novel structure and can perform efficient slotting hole cutting on commutators during the production and processing of commutators. It can also realize automated feeding, slotting, and unloading of commutators, with a high degree of automation, saving manpower and labor costs, and ensuring high processing efficiency and flexibility of commutators. Attached Figure Description
[0014] Figure 1 This is a schematic diagram of the structure of this utility model;
[0015] Figure 2 This is a schematic diagram of the structure of this utility model from another perspective;
[0016] In the diagram: 1-frame, 2-support platform, 3-support plate, 4-cylinder one, 5-push block, 6-material channel one, 7-vibrating feeder, 8-support frame, 9-material channel two, 10-moving plate, 11-cylinder two, 12-drilling part. Detailed Implementation
[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present utility model. In the description of the present utility model, it should be understood that the terms "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing the present utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the present utility model.
[0018] Please see Figures 1 to 2 This utility model provides a technical solution: a slotting hole machine for commutator processing, including a frame 1, a support platform 2, a support plate 3, a first cylinder 4, a push block 5, a first material channel 6, a vibrating feed plate 7, a support frame 8, a second material channel 9, a moving plate 10, a second cylinder 11, and a drilling component 12. The support platform 2 is located on the upper part of the frame 1, the support plate 3 is located on the upper part of the support platform 2, the first cylinder 4 is located on the upper part of the support plate 3, the push block 5 is connected to the telescopic rod of the first cylinder 4, the first material channel 6 is located on the upper part of the support platform 2, the vibrating feed plate 7 is located on the upper part of the frame 1, the support frame 8 is located on the upper part of the support platform 2, the second material channel 9 is located on the upper part of the support frame 8, and the second material channel 9 is connected to the outlet of the vibrating feed plate 7. The moving plate 10 is located at the front of the fixed plate, the second cylinder 11 is located at the front of the fixed plate, and the drilling component 12 is located at the bottom of the moving plate 10.
[0019] The bottom of the frame 1 is equipped with hidden casters. The support platform 2 is fixedly connected to the surface of the frame 1 by welding the support column. The width of the material channel 6 is 10-15cm. The fixed plate and the moving plate 10 are connected by a crossbar.
[0020] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the present invention is defined by the appended claims, not the foregoing description, and all variations within the meaning and range of equivalents of the claims are intended to be encompassed within the present invention. Any reference sign in a claim should not be construed as limiting the claim to which it relates.
[0021] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.
Claims
1. A slotting hole cutting device for commutator processing, characterized in that: The system includes a frame (1), a support platform (2), a support plate (3), a cylinder (4), a pusher (5), a feed channel (6), a vibrating feed plate (7), a support frame (8), a feed channel (9), a moving plate (10), a cylinder (11), and a punching component (12). The support platform (2) is located on the upper part of the frame (1), the support plate (3) is located on the upper part of the support platform (2), the cylinder (4) is located on the upper part of the support plate (3), the pusher (5) is connected to the telescopic rod of the cylinder (4), and the feed channel... A (6) is located on the upper part of the support platform (2), the vibrating feed plate (7) is located on the upper part of the frame (1), the support frame (8) is located on the upper part of the support platform (2), the second material channel (9) is located on the upper part of the support frame (8), and the second material channel (9) is connected to the outlet of the vibrating feed plate (7), the moving plate (10) is located in front of the fixed plate, the second cylinder (11) is located in front of the fixed plate, and the punching part (12) is located at the bottom of the moving plate (10).
2. The slotting hole equipment for commutator processing according to claim 1, characterized in that: The bottom of the bracket (1) is equipped with hidden casters.
3. The slotting hole equipment for commutator processing according to claim 1, characterized in that: The support platform (2) and the frame (1) are fixedly connected by pillar welding.
4. The slotting hole equipment for commutator processing according to claim 1, characterized in that: The width of the discharge channel 1 (6) is 10-15cm.
5. The slotting hole equipment for commutator processing according to claim 1, characterized in that: The fixed plate and the movable plate (10) are connected by a crossbar.