Dust-free sanding device

The combination of conveyor, slide rail, slide head, screw and clamping head realizes the automated handling and precise spraying of high-strength wire, which solves the problems of low efficiency and insufficient flexibility of existing equipment, and realizes high-efficiency and low-cost high-strength wire processing.

CN223477238UActive Publication Date: 2025-10-28SHANDONG RONGCHUANG PLASTICS CO LTD
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Patent Information

Application Number
CN202423027170.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-09
Publication Date
2025-10-28
Estimated Expiration
2034-12-09

AI Technical Summary

Technical Problem

Existing dust-free sanding equipment involves cumbersome transportation and preparation work before and after sanding high-strength wire, which affects processing efficiency. The fixed clamping structure is not easy to disassemble and install, resulting in low flexibility of the equipment and difficulty in adapting to the processing of high-strength wire of different sizes.

Method used

The combination of a conveyor rack, table slide rails, a slider, a screw and a clamping head is used to realize the automatic handling of high-strength wires. The clamping head is installed by the screw to form a structure that is easy to disassemble and install. The abrasive box and the telescopic nozzle are combined to spray abrasive on the surface of the high-strength wire. The telescopic nozzle sprays the material accurately.

Benefits of technology

It improves processing efficiency, reduces labor costs, enhances the flexibility of the equipment, can adapt to the processing of high-strength wires of different sizes, and has a flexible and easy-to-use structure.

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    Figure CN223477238U_ABST
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Abstract

The dust-free sanding device comprises a bottom plate, a conveying frame fixedly connected to the upper end of the bottom plate, a power box fixedly connected to the upper end of the bottom plate, a material grinding box fixedly connected to the front end of the power box, and a telescopic spray pipe fixedly connected to the lower end of the material grinding box; the lower end of the polisher is fixedly connected with the bottom plate, a machining table is arranged at the front end of the polisher, the edge of the upper end of the machining table is aligned with the edge of the upper end of the conveying frame, and the machining table is located under the telescopic spraying pipe; the lower end of the table type sliding rail is fixedly connected with the bottom plate, the table type sliding rail is connected with a sliding head in a sliding mode, the sliding head is in threaded connection with a clamping head through a screw rod, and the lower end of the clamping head is attached to the machining table during clamping. The high-strength wire is automatically carried through the combination of the conveying frame, the table type sliding rail, the sliding head, the screw rod and the clamping head, so that the efficiency is improved; the clamping heads are mounted through the screws to form an easy-to-disassemble mounting structure, so that the clamping heads with different sizes can be conveniently replaced to adapt to high-strength wires with different sizes, and the device is high in flexibility.
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Description

Technical Field

[0001] This utility model relates to the field of dust-free sanding technology, and in particular to a dust-free sanding device. Background Technology

[0002] Existing dust-free deburring devices rely on pre-placement for transporting high-strength wire before and after deburring, requiring cumbersome preparation, increasing labor costs, and impacting processing efficiency, thus hindering the production of high-strength wire. Furthermore, the clamping structure used to hold the high-strength wire is difficult to disassemble and install, making it challenging to replace the clamping structure and affecting the processing of high-strength wire of different sizes, resulting in low flexibility. A Chinese patent discloses a "deburring device" (application number CN202222769553.6), which includes a base and a cylinder box. The cylinder box contains a cylinder, and the cylinder's output end has a push rod. One end of the push rod is fixedly connected to a connecting block, and one side of the connecting block is fixedly connected to a sleeve. The bottom of the sleeve is fixedly connected to a support seat, which is slidably connected to the top of the base. This invention has the following advantages and effects: A metal tube is inserted into the sleeve, where a spring compresses an arc-shaped plate, clamping the metal tube. The outer wall of the metal tube contacts the grinding plate. A motor drives the metal tube to rotate inside the sleeve, allowing the metal tube to be polished by the abrasive on the arc-shaped plate surface. During polishing, the operator activates a cylinder, which, through a push rod and connecting block, moves the sleeve laterally. However, the preparation work for the high-strength wire before and after polishing is extensive, affecting processing efficiency. The structure used for fixing and clamping the high-strength wire is difficult to replace, affecting the processing of high-strength wires of different sizes, and the device lacks flexibility. Summary of the Invention

[0003] The purpose of this invention is to at least solve one of the technical problems existing in the prior art, and to provide a dust-free abrasive grinding device. This device automates the handling of high-strength wire through a combination of a conveyor frame, a table slide rail, a slider, a screw, and a clamping head, thereby improving efficiency and reducing workload and labor costs. The screw-mounted clamping head forms a structure that is easy to disassemble and install, facilitating the replacement of clamping heads of different sizes to accommodate high-strength wires of varying sizes, thus enhancing the device's flexibility. The combination of an abrasive box and a telescopic nozzle sprays abrasive onto the surface of the high-strength wire. The telescopic nozzle extends during spraying for precise application, making the structure flexible and easy to use.

[0004] This utility model also provides a dust-free sanding device, comprising: a base plate, a conveyor frame fixedly connected to the upper end of the base plate, a power supply box fixedly connected to the upper end of the base plate, an abrasive box fixedly connected to the front end of the power supply box, and a telescopic spray pipe fixedly connected to the lower end of the abrasive box; a sander, the lower end of the sander fixedly connected to the base plate, a processing table provided at the front end of the sander, the upper edge of the processing table aligned with the upper edge of the conveyor frame, and the processing table located directly below the telescopic spray pipe; and a table slide rail, the lower end of the table slide rail fixedly connected to the base plate, a slide head slidably connected to the table slide rail, and a clamping head threadedly connected to the slide head via a screw, the lower end of the clamping head fitting against the processing table during clamping.

[0005] According to the dust-free sanding device of this utility model, the lower end of the base plate is provided with rollers for easy movement. The rollers are located at the four corners of the lower end of the base plate for easy support.

[0006] According to the dust-free brushing device of this utility model, a conveyor belt is provided inside the conveyor frame to facilitate the transportation of high-strength yarn. A first motor is fixedly connected to the upper end of the base plate to facilitate the provision of power for transmission. The output end of the first motor is fixedly connected to the conveyor belt to facilitate the formation of a braking structure for the conveyor belt.

[0007] According to the dust-free sanding device of this utility model, the sander is fixedly connected to the power supply box via a wire, which facilitates the formation of a power supply structure for the sander.

[0008] According to the dust-free sanding device of this utility model, a second motor is provided at the lower end of the sander to facilitate the provision of power for sanding. A driven wheel is provided at the upper end of the sander to facilitate the rotation of the sanding belt. A driving wheel is fixedly connected to the output end of the second motor to facilitate the rotation of the sanding belt. The sanding belt is movably connected to the driving wheel and the driven wheel to facilitate the sanding of high-strength yarn.

[0009] According to the dust-free sanding device of this utility model, the rear end and left and right end edges of the power supply box are aligned with the rear end and left and right end edges of the base plate. This facilitates the formation of a compact external structure.

[0010] According to the dust-free sanding device of this utility model, the upper and left / right edges of the abrasive box are aligned with the upper and left / right edges of the power supply box. This facilitates the formation of a compact external structure.

[0011] According to the dust-free sanding device of this utility model, the sanding machine is located on the rear side of the conveyor frame, which facilitates the formation of a reasonable processing layout. The table slide rail is located on the front side of the conveyor frame, which also facilitates the formation of a reasonable processing layout. Beneficial effects

[0012] 1. Compared with the existing technology, this dust-free sanding device automatically transports high-strength yarn through a combination of conveyor, table slide rail, slide head, screw and clamping head, which improves the efficiency of the device and reduces the workload and labor costs.

[0013] 2. Compared with the existing technology, this dust-free sanding device has a structure that is easy to disassemble and install by installing the clamping head with a screw, which makes it convenient to replace the clamping head of different sizes to adapt to different sizes of high-strength wire, and the device has high flexibility;

[0014] 3. Compared with the existing technology, this dust-free abrasive grinding device sprays abrasive onto the surface of high-strength yarn through a combination of an abrasive box and a telescopic nozzle. The telescopic nozzle extends during spraying to ensure precise spraying, and the structure is flexible and easy to use. Attached Figure Description

[0015] The present invention will be further described below with reference to the accompanying drawings and embodiments;

[0016] Figure 1 This is a schematic diagram of the structure of a dust-free sanding device according to the present invention;

[0017] Figure 2 This is a schematic diagram of the structure of the clamping head of the dust-free sanding device of this utility model, in which the high-strength wire is transported onto the processing table and fixedly clamped.

[0018] Figure 3 This is a schematic diagram of the structure of the dust-free sanding device of this utility model under the condition of the telescopic nozzle being extended to accurately spray high-strength yarn.

[0019] Figure 4 This is a schematic diagram of the structure of a sanding machine for a dust-free sanding device according to this utility model.

[0020] Legend:

[0021] 1. Base plate; 2. Conveyor frame; 3. Drive wheel; 4. Second motor; 5. Grinding machine; 6. Power supply box; 7. Wire; 8. Grinding belt; 9. Driven wheel; 10. Telescopic nozzle; 11. Processing table; 12. Abrasive box; 13. Conveyor belt; 14. Clamping head; 15. First motor; 16. Screw; 17. Slider; 18. Table slide rail; 19. Roller. Detailed Implementation

[0022] This section will describe in detail the specific embodiments of the present utility model. The preferred embodiments of the present utility model are shown in the accompanying drawings. The purpose of the drawings is to supplement the textual description with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the present utility model, but they should not be construed as limiting the scope of protection of the present utility model.

[0023] Reference Figure 1-4 This utility model discloses a dust-free sanding device, comprising: a base plate 1, with rollers 19 at the lower end of the base plate 1 for movement, the rollers 19 being located at the four corners of the lower end of the base plate 1 for balance; a conveyor frame 2 fixedly connected to the upper end of the base plate 1, on which a conveyor belt is installed; a conveyor belt 13 disposed within the conveyor frame 2 for transporting high-strength yarn; and a first motor 15 fixedly connected to the upper end of the base plate 1 for providing power, the output end of the first motor 15 being fixedly connected to the conveyor belt 13 to form a braking structure for the conveyor belt. A power supply box 6 is fixedly connected to the upper end of the plate 1 to provide power. The rear end and left and right edges of the power supply box 6 are aligned with the rear end and left and right edges of the base plate 1 to form a compact structure. An abrasive box 12 is fixedly connected to the front end of the power supply box 6 to store and supply abrasive. The upper end and left and right edges of the abrasive box 12 are aligned with the upper end and left and right edges of the power supply box 6 to form a compact structure. A telescopic spray pipe 10 is fixedly connected to the lower end of the abrasive box 12 to spray abrasive onto the surface of the high-strength line for dust-free polishing.

[0024] The grinding machine 5 is located behind the conveyor frame 2, forming a reasonable layout. The lower end of the grinding machine 5 is fixedly connected to the base plate 1 to fix and support the grinding machine. The grinding machine 5 is fixedly connected to the power supply box 6 through the wire 7 to form a power supply structure. The lower end of the grinding machine 5 is equipped with a second motor 4 to provide power. The upper end of the grinding machine 5 is equipped with a driven wheel 9 to install a grinding belt and drive the grinding belt to rotate. The output end of the second motor 4 is fixedly connected to a drive wheel 3 to install a grinding belt and drive the grinding belt to rotate. The drive wheel 3 and the driven wheel 9 are movably connected to a grinding belt 8 to grind high-strength wire. The front end of the grinding machine 5 is equipped with a processing table 11 to place high-strength wire for grinding. The upper edge of the processing table 11 is aligned with the upper edge of the conveyor frame 2 to form a reasonable high-strength wire handling structure. The processing table 11 is located directly below the telescopic nozzle 10 to form a reasonable abrasive feeding structure.

[0025] The table slide rail 18 is located on the front side of the conveyor frame 2, forming a reasonable layout. The lower end of the table slide rail 18 is fixedly connected to the base plate 1, fixing and supporting the table slide rail. The table slide rail 18 is slidably connected to the slide head 17 and the mounting screw. The slide head 17 is threadedly connected to the clamping head 14 through the screw 16, which transports and fixes the high-strength wire. The lower end of the clamping head 14 fits against the processing table 11 when clamping, forming a stable fixed clamping structure.

[0026] Working principle: A dust-free polishing device is used to polish high-strength wire. The high-strength wire is placed on conveyor belt 13, which transports it to a designated position. A sliding head 17 slides along a table rail 18, which in turn moves a clamping head 14 to transport the high-strength wire to the processing table 11 at the front of the polishing machine 5, where it is securely clamped. The abrasive box 12 feeds abrasive through a telescopic nozzle 10, which extends to precisely spray the abrasive onto the surface of the high-strength wire. The polishing process is then started. The second motor 4 of the grinding machine 5 drives the drive wheel 3 to rotate. The drive wheel 3, together with the driven wheel 9, makes the grinding belt 8 rotate at high speed to perform dust-free grinding on the high-strength wire fixed on the processing table 11. After grinding, the clamping head 14 will transport the high-strength wire to the conveyor belt 13, and the conveyor belt 13 will transport the ground high-strength wire. The clamping head 14 is installed by the screw 16 to form a structure that is easy to disassemble and install, so as to facilitate the replacement of clamping heads 14 of different sizes to adapt to high-strength wires of different sizes.

[0027] The embodiments of the present utility model have been described in detail above with reference to the accompanying drawings. However, the present utility model is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present utility model.

Claims

1. A dust-free sanding device, characterized in that, include: The base plate (1) is fixedly connected to the upper end of the base plate (1) and to the upper end of the base plate (1) is fixedly connected to the power supply box (6). The front end of the power supply box (6) is fixedly connected to the abrasive box (12) and the lower end of the abrasive box (12) is fixedly connected to the telescopic nozzle (10). The lower end of the grinding machine (5) is fixedly connected to the base plate (1). The front end of the grinding machine (5) is provided with a processing table (11). The upper edge of the processing table (11) is aligned with the upper edge of the conveyor frame (2). The processing table (11) is located directly below the telescopic nozzle (10). A table slide rail (18) is fixedly connected to the base plate (1) at its lower end. The table slide rail (18) is slidably connected to a slide head (17). The slide head (17) is threadedly connected to a clamping head (14) via a screw (16). The lower end of the clamping head (14) is in contact with the processing table (11) when clamping.

2. The dust-free sanding device according to claim 1, characterized in that, The bottom end of the base plate (1) is provided with rollers (19), which are located at the four corners of the bottom end of the base plate (1).

3. The dust-free sanding device according to claim 1, characterized in that, The conveyor frame (2) is equipped with a conveyor belt (13), and the upper end of the base plate (1) is fixedly connected to a first motor (15), the output end of the first motor (15) is fixedly connected to the conveyor belt (13).

4. The dust-free sanding device according to claim 1, characterized in that, The grinder (5) is fixedly connected to the power supply box (6) via a wire (7).

5. The dust-free sanding device according to claim 1, characterized in that, The lower end of the grinder (5) is provided with a second motor (4), the upper end of the grinder (5) is provided with a passive wheel (9), the output end of the second motor (4) is fixedly connected to a driving wheel (3), and the driving wheel (3) and the passive wheel (9) are movably connected to a grinding belt (8).

6. The dust-free sanding device according to claim 1, characterized in that, The rear end and left and right edges of the power supply box (6) are aligned with the rear end and left and right edges of the base plate (1).

7. The dust-free sanding device according to claim 1, characterized in that, The upper and left and right edges of the abrasive box (12) are aligned with the upper and left and right edges of the power supply box (6).

8. The dust-free sanding device according to claim 1, characterized in that, The grinder (5) is located on the rear side of the conveyor frame (2), and the table slide rail (18) is located on the front side of the conveyor frame (2).

Citation Information

Patent Citations

  • Burr polishing device

    CN219026933U