Machining grinding machine for high manganese steel wear-resistant part
By designing a grinding machine with storage and monitoring components, an automatic lifting mechanism, a limit component, a drive component, and a lifting component, the problems of high manganese steel wear-resistant parts being unable to have two end faces ground simultaneously and slow feeding speed were solved, achieving efficient processing and monitoring functions.
Patent Information
- Application Number
- CN202423065503.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-12
- Publication Date
- 2025-10-28
- Estimated Expiration
- 2034-12-12
AI Technical Summary
Existing grinding machines cannot grind both end faces of high manganese steel wear-resistant parts simultaneously, and the material feeding speed is slow, while the storage box lacks monitoring functions.
A machining and grinding machine is designed, comprising a storage and monitoring component, an automatic lifting mechanism, a limit component, a drive component, a lifting component, and a grinding component. Through the coordinated work of these components, the high manganese steel wear-resistant parts are rapidly ground and unloaded, and the quantity is monitored in the storage box.
It achieves good grinding effect and fast processing speed on both ends of high manganese steel wear-resistant parts, and also has the function of monitoring the number of storage boxes, which improves processing efficiency.
Smart Images
Figure CN223477261U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of machining grinding technology, specifically to a machining grinding machine for high manganese steel wear-resistant parts. Background Technology
[0002] High manganese steel refers to alloy steel with a manganese content of more than 10%.
[0003] After production, high manganese steel wear-resistant parts need to be ground smooth using a machining grinder. However, existing machining grinders cannot grind both end faces simultaneously, have slow feeding speeds, and their storage boxes lack monitoring functions. Therefore, there is an urgent need for a machining grinder for high manganese steel wear-resistant parts to overcome these shortcomings. Utility Model Content
[0004] The purpose of this invention is to provide a grinding machine for processing high manganese steel wear-resistant parts, which has the advantages of good grinding effect and fast processing speed, so as to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a grinding machine for processing high-manganese steel wear-resistant parts, comprising a worktable, a storage and monitoring component, an automatic lifting mechanism, a limit component, a drive component, a control switch, a lifting component, a grinding component, and a discharge slide. The storage and monitoring component is disposed on the front of the worktable, the grinding component is disposed at the center of the top of the worktable, the discharge slide is disposed on the front of the grinding component, the automatic lifting mechanism is disposed on the back of the grinding component, the lifting component is disposed on the left side of the grinding component, and the drive component is disposed on the top of the grinding component. The limiting component is disposed on the surface of the driving component, the control switch is disposed on the right side of the driving component, the storage monitoring component includes a storage box, a protection plate, a pressure sensor and a discharge gate, the automatic lifting mechanism includes a positioning seat, a lifting rod, a cylinder and a limiting wheel, the limiting component includes a limiting ring seat, a slot, a spring and a fixing frame, the driving component includes a first motor, double pulleys, a slot, a first grinding head, a single pulley and a mounting frame, the grinding component includes a third motor, a fixing seat and a second grinding head, and the lifting component includes a mounting rod, a threaded rod, a slider, a second motor and a sliding groove.
[0006] Furthermore, the storage box is fixedly installed on the front of the workbench, the discharge door is movably connected to the front of the storage box via a hinge, the pressure sensors are all fixedly installed around the inner cavity of the storage box, the protective plate is fixedly installed on the top of the pressure sensors, and the bottom of the discharge slide is fixedly connected to the top of the workbench.
[0007] Furthermore, the third motor is fixedly installed at the bottom of the worktable, the fixed base is fixedly installed at the top of the worktable, the second grinding head rotates in the inner cavity of the fixed base through the bearing, and the output shaft of the third motor passes through the top of the worktable and is fixedly connected to the bottom of the second grinding head.
[0008] Furthermore, the mounting rod is fixedly mounted on the top of the workbench, the second motor is fixedly mounted on the top of the mounting rod, the slide groove is formed inside the mounting rod, and the slider slides in the inner cavity of the slide groove.
[0009] Furthermore, the threaded rod rotates inside the slider via a thread, the output shaft of the second motor passes through the inner cavity of the slide groove and is fixedly connected to the top of the threaded rod, the clamp is fixedly installed on the right side of the slider, the first grinding head rotates inside the clamp via a bearing, and the double pulley is sleeved on the top of the first grinding head.
[0010] Furthermore, the mounting bracket is fixedly mounted on the right side of the card holder, the first motor is fixedly mounted on the top of the mounting bracket, the single pulley rotates in the inner cavity of the mounting bracket through a bearing, the output shaft of the first motor passes through the inner cavity of the mounting bracket and is fixedly connected to the top of the single pulley, and the left side of the control switch is fixedly connected to the right side of the mounting bracket.
[0011] Furthermore, the surfaces of the double pulleys are connected to the surfaces of the mounting bracket via a belt, the limiting ring seat rotates on the surface of the first grinding head via a bearing, the slots are all opened around the bottom of the limiting ring seat, the spring is fixedly installed in the inner cavity of the slot, and the fixing bracket is fixedly installed at the bottom of the spring.
[0012] Furthermore, the limiting wheel is fixedly installed on the top of the cylinder, the back of the lifting rod is movably connected to the top of the positioning seat through a movable hinge, and the bottom of the positioning seat and the cylinder are fixedly connected to the top of the worktable.
[0013] In summary, due to the adoption of the above-mentioned technologies, the beneficial effects of this utility model are:
[0014] This invention facilitates component installation by setting up a workbench, monitors the quantity of high-manganese steel wear-resistant parts by setting up a storage and monitoring component, facilitates rapid unloading of the ground high-manganese steel wear-resistant parts by setting up an automatic lifting mechanism, fixes the high-manganese steel wear-resistant parts by setting up a limit component, grinds the top and bottom of the high-manganese steel wear-resistant parts by setting up a grinding component and a drive component, and adjusts the position of the drive component by setting up a lifting component. During grinding, the untreated high-manganese steel wear-resistant parts are first placed on the top of the second grinding head. Then, the control switch is turned on, and the second motor drives the threaded rod to rotate, causing the slider to move the chuck downward. With the cooperation of the fixing frame and spring, the high-manganese steel wear-resistant parts are ground. The workpiece is fixed in place, and then the first and third motors are turned on. Under the action of the first and third motors, the first and second grinding heads rotate in opposite directions, grinding the surface of the wear-resistant workpiece. After grinding, the lifting rod is driven by the cylinder to move the ground high-manganese steel wear-resistant workpiece outward, and it is guided into the inner cavity of the storage box through the discharge slide. Finally, the number of wear-resistant workpieces is monitored by the pressure sensor. It has the advantages of good grinding effect and fast processing speed, and solves the problems of existing grinding machines that cannot grind two end faces at the same time, have slow feeding speed, and whose storage box does not have a monitoring function. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the structure of this utility model;
[0016] Figure 2 This is a schematic diagram of the structure of this utility model from another perspective;
[0017] Figure 3 This is a schematic diagram of the side cross-sectional structure of the storage monitoring component of this utility model;
[0018] Figure 4 This is a schematic diagram of the automatic lifting mechanism of this utility model;
[0019] Figure 5 This is a bottom view of the limiting component of this utility model;
[0020] Figure 6 This is a bottom view of the drive component of this utility model.
[0021] In the diagram: 1. Workbench; 2. Storage monitoring component; 21. Storage box; 22. Protective plate; 23. Pressure sensor; 24. Discharge gate; 3. Automatic lifting mechanism; 31. Positioning seat; 32. Lifting rod; 33. Cylinder; 34. Limiting wheel; 4. Limiting component; 41. Limiting ring seat; 42. Slot; 43. Spring; 44. Fixing frame; 5. Drive component; 51. First motor; 52. Double pulley; 53. Slot; 54. First grinding head; 55. Single pulley; 56. Mounting frame; 6. Control switch; 7. Lifting component; 71. Mounting rod; 72. Threaded rod; 73. Slider; 74. Second motor; 75. Slide groove; 8. Grinding component; 81. Third motor; 82. Fixing seat; 83. Second grinding head; 9. Discharge slide. Detailed Implementation
[0022] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments in the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention. Therefore, the following detailed description of the embodiments of the present invention provided in the drawings is not intended to limit the scope of the utility model for which protection is sought, but merely represents the selected embodiments of the present invention. Based on the embodiments in the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
[0023] This utility model provides, for example Figure 1-6As shown, a grinding machine for machining high-manganese steel wear-resistant parts includes a worktable 1, a storage and monitoring component 2, an automatic lifting mechanism 3, a limiting component 4, a drive component 5, a control switch 6, a lifting component 7, a grinding component 8, and a discharge slide 9. The storage and monitoring component 2 is located on the front of the worktable 1, the grinding component 8 is located at the center of the top of the worktable 1, the discharge slide 9 is located on the front of the grinding component 8, the automatic lifting mechanism 3 is located on the back of the grinding component 8, the lifting component 7 is located on the left side of the grinding component 8, the drive component 5 is located on the top of the grinding component 8, the limiting component 4 is located on the surface of the drive component 5, and the control switch 6 is located on... On the right side of the drive assembly 5, the storage monitoring assembly 2 includes a storage box 21, a protection plate 22, a pressure sensor 23, and a discharge gate 24; the automatic lifting mechanism 3 includes a positioning seat 31, a lifting rod 32, a cylinder 33, and a limiting wheel 34; the limiting assembly 4 includes a limiting ring seat 41, a slot 42, a spring 43, and a fixing frame 44; the drive assembly 5 includes a first motor 51, a double pulley 52, a slot 53, a first grinding head 54, a single pulley 55, and a mounting frame 56; the grinding assembly 8 includes a third motor 81, a fixing seat 82, and a second grinding head 83; and the lifting assembly 7 includes a mounting rod 71, a threaded rod 72, a slider 73, a second motor 74, and a sliding groove 75.
[0024] More specifically, by setting the lifting component 7 to adjust the position of the drive component 5, during grinding, the untreated high manganese steel wear-resistant part is first placed on the top of the second grinding head 83. Then, the control switch 6 is turned on, and the second motor 74 drives the threaded rod 72 to rotate, causing the slider 73 to move the chuck 53 downward. With the cooperation of the fixing frame 44 and the spring 43, the high manganese steel wear-resistant part is fixed. Then, the first motor 51 and the third motor 81 are turned on. Under the action of the first motor 51 and the third motor 81, the first grinding head 54 and the second grinding head 83 rotate in opposite directions, and the surface of the wear-resistant part is ground under the action of the first grinding head 54 and the second grinding head 83. After grinding, under the action of the cylinder 33, the lifting rod 32 moves the ground high manganese steel wear-resistant part outward and guides it into the inner cavity of the storage box 21 through the discharge slide 9. Finally, under the action of the pressure sensor 23, the number of wear-resistant parts is monitored. It has the advantages of good grinding effect and fast processing speed.
[0025] In some embodiments, the storage box 21 is fixedly installed on the front of the workbench 1, the discharge door 24 is movably connected to the front of the storage box 21 via a hinge, the pressure sensors 23 are all fixedly installed around the inner cavity of the storage box 21, the protective plate 22 is fixedly installed on the top of the pressure sensors 23, and the bottom of the discharge slide 9 is fixedly connected to the top of the workbench 1. More specifically, the storage box 21 is mainly used to store high manganese steel wear-resistant parts, the discharge door 24 is used to facilitate their removal, the discharge slide 9 is used to facilitate the sliding of the polished high manganese steel wear-resistant parts into the inner cavity of the storage box 21, and the pressure sensors 23 are used to monitor the quantity of wear-resistant parts.
[0026] In some embodiments, the third motor 81 is fixedly installed at the bottom of the worktable 1, the fixed base 82 is fixedly installed at the top of the worktable 1, the second grinding head 83 rotates in the inner cavity of the fixed base 82 via a bearing, and the output shaft of the third motor 81 passes through the top of the worktable 1 and is fixedly connected to the bottom of the second grinding head 83. More specifically, by setting the third motor 81 to mainly drive the second grinding head 83, the bottom of the wear-resistant part is ground.
[0027] In some embodiments, the mounting rod 71 is fixedly mounted on the top of the workbench 1, the second motor 74 is fixedly mounted on the top of the mounting rod 71, the slide groove 75 is formed inside the mounting rod 71, and the slider 73 slides in the inner cavity of the slide groove 75. More specifically, the slide groove 75 is used to limit the slider 73 to prevent the slider 73 from shaking during movement, and the slider 73 is used to limit the card holder 53 to prevent the card holder 53 from shaking during movement.
[0028] In some embodiments, the threaded rod 72 rotates inside the slider 73 via a thread, the output shaft of the second motor 74 passes through the inner cavity of the slide groove 75 and is fixedly connected to the top of the threaded rod 72, the retainer 53 is fixedly installed on the right side of the slider 73, the first grinding head 54 rotates inside the retainer 53 via a bearing, and the double pulley 52 is sleeved on the top of the first grinding head 54. More specifically, by setting the second motor 74 to mainly drive the threaded rod 72, the position of the retainer 53 is indirectly adjusted, and the top of the high manganese steel wear-resistant part is ground by setting the first grinding head 54.
[0029] In some embodiments, the mounting bracket 56 is fixedly mounted on the right side of the card holder 53, the first motor 51 is fixedly mounted on the top of the mounting bracket 56, the single pulley 55 rotates in the inner cavity of the mounting bracket 56 through a bearing, the output shaft of the first motor 51 passes through the inner cavity of the mounting bracket 56 and is fixedly connected to the top of the single pulley 55, and the left side of the control switch 6 is fixedly connected to the right side of the mounting bracket 56. More specifically, the first motor 51 is set to mainly drive the single pulley 55, and the double pulley 52 drives the first grinding head 54 to rotate through the belt.
[0030] In some embodiments, the surfaces of the double pulleys 52 are connected to the surfaces of the mounting bracket 56 via a belt, the limiting ring seat 41 rotates on the surface of the first grinding head 54 via a bearing, the slots 42 are all formed around the bottom of the limiting ring seat 41, the spring 43 is fixedly installed in the inner cavity of the slot 42, and the fixing bracket 44 is fixedly installed at the bottom of the spring 43. More specifically, by setting the limiting ring seat 41 to cooperate with the bearing, when the first grinding head 54 rotates, the position of the limiting ring seat 41 remains unchanged, and by setting the slots 42 to install the spring 43, the wear-resistant part is fixed by the cooperation of the spring 43 and the fixing bracket 44.
[0031] In some embodiments, the limiting wheel 34 is fixedly mounted on the top of the cylinder 33, and the back of the lifting rod 32 is movably connected to the top of the positioning seat 31 via a hinge. The bottom of the positioning seat 31 and the cylinder 33 are fixedly connected to the top of the worktable 1. More specifically, by setting the cylinder 33 to mainly adjust the position of the limiting wheel 34, the angle of the lifting rod 32 can be adjusted, which facilitates the flipping of the wear-resistant parts and shortens the feeding time.
[0032] Working principle:
[0033] Step 1: During grinding, first place the untreated high manganese steel wear-resistant part on the top of the second grinding head 83, then turn on the control switch 6, and drive the threaded rod 72 to rotate through the second motor 74, so that the slider 73 drives the card seat 53 to move downward, and fix the high manganese steel wear-resistant part with the cooperation of the fixing frame 44 and the spring 43.
[0034] Step 2: Next, turn on the first motor 51 and the third motor 81. Under the action of the first motor 51 and the third motor 81, the first grinding head 54 and the second grinding head 83 rotate in opposite directions, and the surface of the wear-resistant part is ground under the action of the first grinding head 54 and the second grinding head 83.
[0035] Step 3: After grinding, the lifting rod 32 moves the ground high manganese steel wear-resistant parts outward under the action of the cylinder 33, and guides them into the inner cavity of the storage box 21 through the discharge slide 9. Finally, the number of wear-resistant parts is monitored under the action of the pressure sensor 23. It has the advantages of good grinding effect and fast processing speed.
[0036] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.
[0037] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.
Claims
1. A grinding machine for machining high-manganese steel wear-resistant parts, characterized in that: The system includes a worktable (1), a storage monitoring component (2), an automatic lifting mechanism (3), a limiting component (4), a drive component (5), a control switch (6), a lifting component (7), a grinding component (8), and a discharge slide (9). The storage monitoring component (2) is located on the front of the worktable (1), the grinding component (8) is located at the center of the top of the worktable (1), the discharge slide (9) is located on the front of the grinding component (8), the automatic lifting mechanism (3) is located on the back of the grinding component (8), the lifting component (7) is located on the left side of the grinding component (8), the drive component (5) is located on the top of the grinding component (8), the limiting component (4) is located on the surface of the drive component (5), and the control switch (6) is located on the right side of the drive component (5). (2) Includes storage box (21), protection plate (22), pressure sensor (23) and discharge gate (24). The automatic lifting mechanism (3) includes positioning seat (31), lifting rod (32), cylinder (33) and limiting wheel (34). The limiting component (4) includes limiting ring seat (41), slot (42), spring (43) and fixing frame (44). The driving component (5) includes first motor (51), double pulley (52), slot (53), first grinding head (54), single pulley (55) and mounting frame (56). The grinding component (8) includes third motor (81), fixing seat (82) and second grinding head (83). The lifting component (7) includes mounting rod (71), threaded rod (72), slider (73), second motor (74) and slide groove (75).
2. The grinding machine for machining high-manganese steel wear-resistant parts according to claim 1, characterized in that: The storage box (21) is fixedly installed on the front of the workbench (1). The discharge door (24) is movably connected to the front of the storage box (21) by a hinge. The pressure sensors (23) are all fixedly installed around the inner cavity of the storage box (21). The protective plate (22) is fixedly installed on the top of the pressure sensor (23). The bottom of the discharge slide (9) is fixedly connected to the top of the workbench (1).
3. The grinding machine for machining high-manganese steel wear-resistant parts according to claim 1, characterized in that: The third motor (81) is fixedly installed at the bottom of the workbench (1), the fixed seat (82) is fixedly installed at the top of the workbench (1), the second grinding head (83) rotates in the inner cavity of the fixed seat (82) through the bearing, and the output shaft of the third motor (81) passes through to the top of the workbench (1) and is fixedly connected to the bottom of the second grinding head (83).
4. The grinding machine for machining high-manganese steel wear-resistant parts according to claim 1, characterized in that: The mounting rod (71) is fixedly mounted on the top of the workbench (1), the second motor (74) is fixedly mounted on the top of the mounting rod (71), the slide groove (75) is opened inside the mounting rod (71), and the slider (73) slides in the inner cavity of the slide groove (75).
5. The grinding machine for machining high-manganese steel wear-resistant parts according to claim 1, characterized in that: The threaded rod (72) rotates inside the slider (73) via a thread. The output shaft of the second motor (74) passes through the inner cavity of the slide groove (75) and is fixedly connected to the top of the threaded rod (72). The card holder (53) is fixedly installed on the right side of the slider (73). The first grinding head (54) rotates inside the card holder (53) via a bearing. The double pulley (52) is sleeved on the top of the first grinding head (54).
6. The grinding machine for machining high-manganese steel wear-resistant parts according to claim 1, characterized in that: The mounting bracket (56) is fixedly mounted on the right side of the card holder (53), the first motor (51) is fixedly mounted on the top of the mounting bracket (56), the single pulley (55) rotates in the inner cavity of the mounting bracket (56) through the bearing, the output shaft of the first motor (51) passes through the inner cavity of the mounting bracket (56) and is fixedly connected to the top of the single pulley (55), and the left side of the control switch (6) is fixedly connected to the right side of the mounting bracket (56).
7. The grinding machine for machining high-manganese steel wear-resistant parts according to claim 1, characterized in that: The surfaces of the double pulleys (52) are connected to the surfaces of the mounting bracket (56) via belt transmission. The limiting ring seat (41) rotates on the surface of the first grinding head (54) via bearing. The slots (42) are all opened around the bottom of the limiting ring seat (41). The spring (43) is fixedly installed in the inner cavity of the slot (42). The fixing bracket (44) is fixedly installed at the bottom of the spring (43).
8. The grinding machine for machining high-manganese steel wear-resistant parts according to claim 1, characterized in that: The limiting wheel (34) is fixedly installed on the top of the cylinder (33), and the back of the lifting rod (32) is movably connected to the top of the positioning seat (31) through a movable hinge. The bottom of the positioning seat (31) and the cylinder (33) are fixedly connected to the top of the worktable (1).