Auxiliary film bonding coiled material device

By integrating the material taking and bonding mechanism on the workbench and using the rolling bonding mechanism rotating in opposite directions, the problems of large space occupation and complex structure of auxiliary material film bonding roll equipment are solved, space saving and easy installation are achieved, and production efficiency is improved.

CN223479458UActive Publication Date: 2025-10-28ZHEJIANG YANPENG ROBOT TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202423116358.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-17
Publication Date
2025-10-28
Estimated Expiration
2034-12-17

AI Technical Summary

Technical Problem

In the prior art, when the auxiliary material film is bonded to the coiled material, the bonding mechanism and the workbench are separately provided, which occupies a large space, has a complex structure, and is difficult to install and disassemble.

Method used

The material taking mechanism and the bonding mechanism are integrated on the workbench, and the bonding of the auxiliary material film is achieved through two rolling bonding mechanisms rotating in opposite directions, which reduces the space occupied by the equipment, simplifies the structure and is easy to install.

Benefits of technology

The invention realizes space saving in the process of bonding the auxiliary material film to the roll material, shortens the time, simplifies the installation process, reduces the equipment cost, and improves the production efficiency.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223479458U_ABST
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Abstract

The utility model discloses an auxiliary film bonding coiled material device which comprises a working table, a feeding mechanism used for outputting an auxiliary material film is arranged on one side of the working table, and a material taking mechanism used for laying the auxiliary material film on the working table is arranged on the discharging side of the feeding mechanism. A separating mechanism used for separating the auxiliary material film is arranged between the material taking mechanism and the feeding mechanism, a conveying mechanism used for conveying the coiled materials is arranged on one side of the separating mechanism, and a bonding mechanism used for bonding the coiled materials through the auxiliary material film is arranged on the workbench. The material taking mechanism and the bonding mechanism are integrated on the workbench, the occupied field space of the procedure of bonding the auxiliary material film to the coiled material is reduced, the time of bonding the auxiliary material film to the coiled material is shortened, the occupied space is small, sufficient space is provided for subsequent procedures, the bonding mechanism is simple in design, and meanwhile bonding of the auxiliary material film to the coiled material can be achieved.
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Description

[Technical Field]

[0002] This utility model relates to the field of automated packaging equipment technology, and in particular to an auxiliary film bonding roll device. [Background Technology]

[0004] With the improvement of people's living standards, there is a need to package different product surfaces. The gradual promotion and application of robot technology on packaging production lines has led to the continuous improvement of the mechanization and automation of packaging production lines. The assembly line operation of the packaging process and the automation of packaging equipment can significantly improve labor productivity, simplify production layout, reduce the number of production workers, shorten the production cycle, reduce production costs, and improve working conditions. In the existing technology, when bonding auxiliary film rolls, the bonding mechanism and the workbench are set up separately, which occupies a large space, has a relatively complex structure, and is difficult to install and disassemble. [Utility Model Content]

[0006] To overcome the problems of separate auxiliary film winding mechanism and worktable setup, large space occupation, complex structure, and difficult installation and disassembly in auxiliary film bonding rolls, the technical problem to be solved by this utility model is to provide an auxiliary film bonding roll device. This utility model is achieved by the following technical solution:

[0007] An auxiliary film bonding roll material device includes a workbench. A feeding mechanism for outputting auxiliary film is provided on one side of the workbench. A picking mechanism for laying the auxiliary film on the workbench is provided on the output side of the feeding mechanism. A separation mechanism for separating the auxiliary film is provided between the picking mechanism and the feeding mechanism. A conveying mechanism for conveying the roll material is provided on one side of the separation mechanism. An bonding mechanism for bonding the roll material using the auxiliary film is provided on the workbench. The picking mechanism and the bonding mechanism are integrated on the workbench to reduce the space occupied by the auxiliary film bonding roll material process.

[0008] As described above, in an auxiliary film bonding roll material device, the moving path of the material picking mechanism is perpendicular to the moving path of the conveying mechanism, so that the auxiliary film and the roll material move perpendicularly, facilitating the roll material to enter the next process.

[0009] As described above, in an auxiliary film bonding roll device, the material taking mechanism includes a material taking part for locking the auxiliary film, the material taking part is connected to a moving part for moving the material taking part, and the moving part is connected to a power part for providing power to the moving part.

[0010] As described above, in an auxiliary film bonding roll device, the conveying mechanism is a crane.

[0011] In the auxiliary film bonding roll device described above, the separation mechanism is a film cutter.

[0012] As described above, an auxiliary film bonding roll material device includes a base, on which a first rolling bonding mechanism for rotating in a first rotational direction is provided, and a second rolling bonding mechanism for rotating in a second rotational direction is provided on one side of the first rolling bonding mechanism. The roll material rolls on the first rolling bonding mechanism and the second rolling bonding mechanism so that the auxiliary film covers the surface of the roll material to protect the roll material.

[0013] As described above, in an auxiliary film bonding roll device, the first rolling bonding mechanism includes a first rolling element for moving the auxiliary film, the first rolling element is connected to a first transmission mechanism for driving the first rolling element to roll, and the first transmission mechanism is connected to a first driving mechanism for rolling the first rolling element.

[0014] As described above, in a film bonding roll apparatus, the second rolling bonding mechanism includes a second rolling element for causing the roll to roll, the second rolling element is connected to a second transmission mechanism for driving the second rolling element to roll, and the second transmission mechanism is connected to a second drive mechanism for causing the second rolling element to roll.

[0015] In the auxiliary film bonding roll device described above, the first rotation direction of the first rolling element on the first rolling bonding mechanism is opposite to the first rotation direction of the second rolling element on the second rolling bonding mechanism.

[0016] As described above, in an auxiliary film bonding roll device, the first rolling element includes a first rotating roller connected to a first transmission mechanism and a second rotating roller that rotates following the first rotating roller. The first transmission mechanism includes a first sprocket mounted on the first rotating roller, the first sprocket meshing with a first chain, and the first chain meshing with a second sprocket mounted on a first drive mechanism. The first drive mechanism is a first motor. The second rolling element includes a third rotating roller connected to a second transmission mechanism and a fourth rotating roller that rotates following the third rotating roller. The second transmission mechanism includes a third sprocket mounted on the third rotating roller, the third sprocket meshing with a second chain, and the second chain meshing with a fourth sprocket mounted on a second drive mechanism. The second drive mechanism is a second motor.

[0017] Compared with the prior art, the present invention has the following advantages:

[0018] 1. The material handling mechanism and the bonding mechanism are integrated on the workbench, which reduces the space occupied by the auxiliary film bonding roll process, speeds up the bonding time of the auxiliary film to the roll, occupies little space, and provides sufficient space for subsequent processes. The bonding mechanism is simple in design and can achieve bonding of the auxiliary film to the roll.

[0019] 2. The auxiliary film is wrapped around the surface of the roll material by the rotation of the first and second rolling adhesive mechanisms. The outer surface of the roll material is bonded by only two rolling adhesive mechanisms. The structure is simple and easy to install. The rotation of the first and second rolling parts in opposite directions ensures that the outer periphery of the roll material placed between the two sides of the auxiliary film is completely wrapped with the auxiliary film to protect the roll material and facilitate the next process. [Attached Image Description]

[0021] To more clearly illustrate the technical solutions in the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below.

[0022] Figure 1 This is a three-dimensional schematic diagram of an auxiliary film bonding roll device according to the present invention;

[0023] Figure 2 This is a front view schematic diagram of the workbench of the auxiliary film bonding roll material device of this utility model;

[0024] Figure 3 This is a schematic diagram of the material handling mechanism of an auxiliary film bonding roll material device according to the present invention;

[0025] Figure 4 This is a schematic diagram of the bonding mechanism of an auxiliary film bonding roll material device according to the present invention;

[0026] Figure 5 This is a front view schematic diagram of an auxiliary film bonding roll material device according to the present invention;

[0027] Figure 6 This is a side view schematic diagram of an auxiliary film bonding roll material device according to the present invention;

[0028] Figure 7 This is a side view schematic diagram of an auxiliary film bonding roll material device according to the present invention;

[0029] Figure 8 This is a top view schematic diagram of an auxiliary film bonding roll device according to the present invention.

Detailed Implementation Methods

[0031] To make the technical problems solved by this application, the technical solutions, and the beneficial effects clearer, this application will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of this application and are not intended to limit this application.

[0032] Please see Figure 1-8A device for bonding auxiliary film to roll material includes a workbench 11. A feeding mechanism 13 is provided on one side of the workbench 11 for feeding auxiliary film onto the workbench 11. On the discharge side of the feeding mechanism 13, a picking mechanism 12 is provided to remove the auxiliary film from the feeding mechanism 13 and lay it on the workbench 11. A separation mechanism 15 is provided between the picking mechanism 12 and the feeding mechanism 13 to separate the auxiliary film from the feeding mechanism 13. A conveying mechanism 16 is provided on one side of the separation mechanism 15 for conveying the roll material onto the workbench 11. An bonding mechanism 10 is provided on the workbench 11, whereby the auxiliary film roll rolls along with the roll material and bonds it to the roll material. The picking mechanism 12 and the bonding mechanism 10 are integrated on the workbench 11, reducing the space occupied by the auxiliary film bonding process, accelerating the bonding time, minimizing space requirements, providing ample space for subsequent processes, and simplifying the design of the bonding mechanism while simultaneously achieving bonding of the auxiliary film to the roll material.

[0033] Furthermore, as a preferred embodiment of this solution and not a limitation, the moving path of the material picking mechanism 12 is perpendicular to the moving path of the conveying mechanism 16, so that the auxiliary film and the roll material move perpendicularly, which facilitates the roll material entering the next process. The conveying mechanism is a crane, and the separating mechanism is a film cutter. The separating mechanism can perform precise cutting immediately after the auxiliary film is discharged to ensure that the size of each film is consistent.

[0034] Furthermore, as a preferred embodiment of this solution and not a limitation, the material handling mechanism 12 includes a material handling part 121 for locking the auxiliary film. The material handling part 121 is connected to a moving part 122 for moving the material handling part 121. The moving part 122 is connected to a power part 123 for providing power to the moving part 122. The material handling part 121 is a mechanical gripper, the moving part 122 is a guide rail, and the power part 123 is a drive motor. Using a guide rail as the moving part 122 can ensure the precise movement of the material handling part 121 in the linear direction, achieve precise positioning of the auxiliary film, and ensure the consistency and accuracy of the lamination process. Using a mechanical gripper as the material handling part 121 can adjust the clamping force according to the auxiliary film of different thicknesses and materials, ensuring stable gripping without damaging the material and adapting to various types of film materials.

[0035] Furthermore, as a preferred embodiment of this solution and not a limitation thereof, the workbench 11 is provided with a first working hole 111 for the material handling part 121 to move through the workbench 11 housing and a second working hole 112 for the bonding mechanism 10 to provide spatial contact with the auxiliary material film.

[0036] Furthermore, as a preferred embodiment of this solution and not a limitation thereof, the bonding mechanism 10 includes a base 1, on which a first rolling bonding mechanism 2 for rotating in a first rotational direction is provided. A second rolling bonding mechanism 3 for rotating in a second rotational direction is provided on one side of the first rolling bonding mechanism 2. The roll material rolls on the first rolling bonding mechanism 2 and the second rolling bonding mechanism 3 so that the auxiliary film covers the surface of the roll material to protect the roll material and facilitate the next process operation. The outer surface of the roll material is bonded by only two bonding mechanisms. This structure is simple, easy to install, reduces the use of complex mechanical parts, and reduces the overall manufacturing cost of the equipment. Due to the relatively simple structure, the installation process is simpler and faster, and it is also easier to operate in subsequent maintenance, reducing downtime.

[0037] Furthermore, as a preferred embodiment of this solution and not a limitation, the first rolling bonding mechanism 2 includes a first rolling element 21 for moving the auxiliary film. The first rolling element 21 is connected to a first transmission mechanism 22 that drives the first rolling element 21 to roll. The first transmission mechanism 22 is connected to a first driving mechanism 23 for rolling the first rolling element 21. The first rolling element 21 includes a first rotating roller 211 connected to the first transmission mechanism 22 and a second rotating roller 212 that rotates with the first rotating roller 211. The first transmission mechanism 22 includes a first sprocket 221 mounted on the first rotating roller 211. The first sprocket 221 engages with a first chain 222. The first chain 222 engages with a second sprocket 223 mounted on the first driving mechanism 23. The first driving mechanism 23 is a first motor. The transmission system composed of sprockets and chains can transmit a large torque, ensuring smooth operation even under high loads. In addition, chain drives are more durable and less prone to slippage than belt drives, improving work efficiency.

[0038] Furthermore, as a preferred embodiment of this solution and not a limitation, the second rolling bonding mechanism 3 includes a second rolling element 31 for rolling the roll material. The second rolling element 31 is connected to a second transmission mechanism 32 that drives the second rolling element 31 to roll. The second transmission mechanism 32 is connected to a second drive mechanism 33 for rolling the second rolling element 31. The second rolling element 31 includes a third rotating roller 311 connected to the second transmission mechanism 32 and a fourth rotating roller 312 that rotates with the third rotating roller 311. The second transmission mechanism 32 includes a third sprocket 321 mounted on the third rotating roller 311. The third sprocket 321 engages with a second chain 322. The second chain 322 engages with a fourth sprocket 323 mounted on the second drive mechanism 33. The second drive mechanism 33 is a second motor. By rotating the first rolling element in the opposite direction to the second rolling element, the outer periphery of the roll material placed between the two sides of the auxiliary film is completely wrapped with the auxiliary film to protect the roll material and facilitate the next process operation.

[0039] Furthermore, as a preferred embodiment of this solution and not a limitation, the first rotation direction of the first rolling element 21 on the first rolling bonding mechanism 2 is opposite to the first rotation direction of the second rolling element 31 on the second rolling bonding mechanism 3, so that when the first rolling element rotates in the first rotation direction, the roll material rotates towards each other. The auxiliary film is disposed on the second rolling bonding mechanism and the first rolling bonding mechanism. The auxiliary film is moved by one of the bonding mechanisms, so that the edge portion of the auxiliary film moves to the bonding mechanism. The other bonding mechanism rotates in the opposite direction to the previous bonding mechanism. The edge of the auxiliary film is bonded to the roll material and rotates with the roll material, so that the auxiliary film is completely wrapped on the roll material.

[0040] Furthermore, as a preferred embodiment of this solution and not a limitation, a weighing device 5 for weighing the roll material is installed on the base 1. The weighing device 5 is a weighing instrument, which is installed below the first rolling element and the second rolling element. Multiple weighing devices can be set to stably measure the weight of the roll material. Through the weighing device, the weight of the roll material can be known, the weight of each batch of roll material can be recorded, and it can be checked whether it meets the requirements.

[0041] Furthermore, as a preferred embodiment of this solution and not a limitation, a first fixing member 6 is provided between the base 1 and the first rolling bonding mechanism 2 for fixing the base 1 and the first rolling bonding mechanism 2. The first fixing member 6 is provided with a first mounting hole 61. The first fixing member 6 ensures a firm connection between the first rolling bonding mechanism 2 and the base 1, prevents the first rolling bonding mechanism 2 from being displaced or loosened due to vibration or external force during operation, and improves the overall stability of the equipment.

[0042] Furthermore, as a preferred embodiment of this solution and not a limitation, a second fixing member 6 for fixing the base 1 and the second rolling bonding mechanism 2 is provided between the base 1 and the second rolling bonding mechanism 2. The second fixing member 6 is provided with a second mounting hole 71. By introducing the second fixing member 6 and the second mounting hole 71 thereon, the connection strength and reliability between the base 1 and the second rolling bonding mechanism 3 are enhanced, and installation, adjustment and maintenance are greatly facilitated.

[0043] The working principle of this embodiment is as follows:

[0044] A device for bonding auxiliary film rolls includes a feeding mechanism that discharges auxiliary film, a separating mechanism that cuts the auxiliary film, a first motor that drives a second sprocket, and a first chain that transmits power to the first sprocket. The first sprocket drives a first rotating roller to rotate, and a second rotating roller rotates in the same direction as the first rotating roller. The auxiliary film covers the first and second rotating rollers. The rotation of the first and second rotating rollers moves the auxiliary film, causing its edge portion to move onto the first and second rotating rollers. The roll is moved by conveying mechanisms on both sides of the worktable. Hot melt adhesive is applied to the surfaces of the auxiliary film and the roll. The roll moves and is bonded to the edge portion of the auxiliary film. A second rolling element rotates in the opposite direction to the first rolling element, and the roll rotates towards the second rolling element. The auxiliary film follows and adheres to the surface of the roll. The auxiliary film completely wraps around the surface of the roll from one edge to the other, completing the bonding of the roll.

[0045] The above are implementation methods provided in conjunction with specific content, and it is not intended that the specific implementation of this application is limited to these descriptions. Any methods or structures that are similar to those of this application, or any technical deductions or substitutions made based on the concept of this application, should be considered within the scope of protection of this application.

Claims

1. A device for bonding auxiliary film to roll materials, characterized in that, The system includes a workbench (11), a feeding mechanism (13) for outputting auxiliary film on one side of the workbench (11), a picking mechanism (12) for laying the auxiliary film on the workbench (11) on the discharge side of the feeding mechanism (13), a separation mechanism (15) for separating the auxiliary film between the picking mechanism (12) and the feeding mechanism (13), a conveying mechanism (16) for conveying the roll material on one side of the separation mechanism (15), and an adhesive mechanism (10) for bonding the roll material using the auxiliary film on the workbench (11). The picking mechanism (12) and the adhesive mechanism (10) are integrated on the workbench (11) to reduce the space occupied by the auxiliary film bonding roll material process.

2. The auxiliary film bonding roll device according to claim 1, characterized in that... The moving path of the material picking mechanism (12) is perpendicular to the moving path of the conveying mechanism (16), so that the auxiliary film and the roll material move perpendicularly, which facilitates the roll material entering the next process.

3. The auxiliary film bonding roll device according to claim 1, characterized in that... The material handling mechanism (12) includes a material handling part (121) for locking the auxiliary film, the material handling part (121) is connected to a moving part (122) for moving the material handling part (121), and the moving part (122) is connected to a power part (123) for providing power to the moving part (122).

4. The auxiliary film bonding roll device according to claim 1, characterized in that... The conveying mechanism (16) is a crane.

5. The auxiliary film bonding roll device according to claim 1, characterized in that... The separation mechanism (15) is a thin film cutter.

6. The auxiliary film bonding roll device according to claim 1, characterized in that... The bonding mechanism (10) includes a base (1), on which a first rolling bonding mechanism (2) for rotating in a first rotation direction is provided, and a second rolling bonding mechanism (3) for rotating in a second rotation direction is provided on one side of the first rolling bonding mechanism (2). The roll material rolls on the first rolling bonding mechanism (2) and the second rolling bonding mechanism (3) so that the auxiliary material film covers the surface of the roll material to protect the roll material.

7. The auxiliary film bonding roll device according to claim 6, characterized in that... The first rolling adhesive mechanism (2) includes a first rolling element (21) for moving the auxiliary film, the first rolling element (21) is connected to a first transmission mechanism (22) for driving the first rolling element (21) to roll, and the first transmission mechanism (22) is connected to a first drive mechanism (23) for rolling the first rolling element (21).

8. A device for bonding auxiliary film rolls according to claim 7, characterized in that... The second rolling bonding mechanism (3) includes a second rolling element (31) for causing the roll to roll, the second rolling element (31) is connected to a second transmission mechanism (32) for driving the second rolling element (31) to roll, and the second transmission mechanism (32) is connected to a second drive mechanism (33) for driving the second rolling element (31) to roll.

9. The auxiliary film bonding roll device according to claim 8, characterized in that... The first rotation direction of the first rolling element (21) on the first rolling adhesive mechanism (2) is opposite to the first rotation direction of the second rolling element (31) on the second rolling adhesive mechanism (3).

10. A device for bonding auxiliary film rolls according to claim 9, characterized in that... The first rolling element (21) includes a first rotating roller (211) connected to the first transmission mechanism (22) and a second rotating roller (212) that rotates with the first rotating roller (211). The first transmission mechanism (22) includes a first sprocket (221) mounted on the first rotating roller (211), the first sprocket (221) meshing with a first chain (222), and the first chain (222) meshing with a second sprocket (223) mounted on a first drive mechanism (23). The first drive mechanism (23) is a first motor. The second rolling element (31) includes a third rotating roller (311) connected to the second transmission mechanism (32) and a fourth rotating roller (312) that rotates with the third rotating roller (311). The second transmission mechanism (32) includes a third sprocket (321) mounted on the third rotating roller (311). The third sprocket (321) meshes with a second chain (322). The second chain (322) meshes with a fourth sprocket (323) mounted on the second drive mechanism (33). The second drive mechanism (33) is a second motor.