Floor type sucker arranging machine

By designing a floor-standing suction cup tray arrangement machine, the suction cup device and tray feeding device are used to realize the automated tray arrangement of irregularly shaped baking trays, which solves the problem that the lifting machine is difficult to adapt to irregularly shaped baking trays, and improves work efficiency and equipment stability.

CN223479956UActive Publication Date: 2025-10-28NANTONG QUANZHOU MASCH CO LTD
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Patent Information

Application Number
CN202423157190.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-20
Publication Date
2025-10-28
Estimated Expiration
2034-12-20

AI Technical Summary

Technical Problem

In existing technologies, lifting machines are difficult to apply to irregularly shaped baking pans, resulting in complex operation, low work efficiency, and a high need for manual intervention.

Method used

A floor-standing suction cup tray arrangement machine was designed, which uses a suction cup device and a tray feeding device. The suction cups adsorb the trays and move them along the sliding device. Combined with the conveyor belt, it realizes automated tray arrangement and adapts to the needs of irregularly shaped baking trays.

Benefits of technology

It enables automated tray arrangement of irregularly shaped baking pans, reduces manual operation, improves work efficiency, and ensures the stability of the trays and the reliability of the equipment during movement.

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Abstract

The utility model relates to a floor type suction cup tray arranging machine which comprises a frame body, a supporting plate used for stacking trays is arranged on the frame body, a suction cup device is arranged on the upper side of the supporting plate, and a supporting frame is arranged on one side of the supporting plate in the horizontal direction. The frame body is provided with a suction cup sliding device for driving the suction cup device to slide between the supporting plate and the supporting frame, a disc conveying device is arranged on the lower side of the supporting frame, a mounting frame is further arranged on one side of the supporting frame, and the frame body is provided with a sliding driving device for driving the mounting frame to slide in the width direction of the supporting frame. The frame body is further provided with a conveying belt, the conveying belt comprises a supporting roller arranged on the frame body, the installation frame is further provided with a sliding roller, a belt body of the conveying belt is arranged on the supporting roller and the sliding roller in a winding mode, and the frame body is further provided with a conveying assembly driving the conveying belt to advance. The special-shaped baking tray has the advantages of being suitable for various special-shaped baking trays, convenient to operate and capable of improving production efficiency.
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Description

Technical Field

[0001] This application relates to the technical field of food processing machinery, and in particular to a floor-standing suction cup tray sorting machine. Background Technology

[0002] In food production, products need to be placed in baking pans and then baked in an oven for batch processing. For some irregularly shaped products, specially shaped baking pans are used for baking.

[0003] In related technologies, products to be processed are placed sequentially into multiple baking trays in batches, arranging them in order within the trays. To improve work efficiency, multiple baking trays are typically placed in two elevators symmetrically positioned on either side of the trays. The two elevators simultaneously lower the trays on both sides, placing them on a table or workbench, from which the products to be processed are then placed sequentially.

[0004] Regarding the aforementioned technologies, the lifting machine is only suitable for square or similarly symmetrical baking pans. For irregularly shaped baking pans, it is difficult to move them up and down using the lifting machine, which still requires manual operation by staff, resulting in complex operation and low work efficiency. Summary of the Invention

[0005] To accommodate irregularly shaped baking trays, reduce manpower requirements, simplify operation, and improve work efficiency, this application provides a floor-standing suction cup tray arrangement machine.

[0006] The floor-standing suction cup tray sorting machine provided in this application adopts the following technical solution:

[0007] A floor-standing suction cup tray stacking machine includes a frame, on which a support plate for stacking trays is mounted. A suction cup device is mounted on the upper side of the support plate. A support frame is mounted on one side of the support plate in the horizontal direction. A suction cup sliding device is mounted on the frame to drive the suction cup device to slide between the support plate and the support frame. A tray feeding device is mounted on the lower side of the support frame to drive the tray to slide along the length direction of the support frame. A mounting frame is also mounted on one side of the support frame in the width direction. A sliding drive device is mounted on the frame to drive the mounting frame to slide along the width direction of the support frame. A conveyor belt is also mounted on the frame, with its forward direction parallel to the width direction of the support frame. The conveyor belt includes a support roller mounted on the frame, with its axis parallel to the length direction of the support frame. A sliding roller is also mounted on the mounting frame, with its axis parallel to the axis of the support roller. The belt body is wound around the support roller and the sliding roller. A conveying assembly for driving the conveyor belt forward is also mounted on the frame.

[0008] By adopting the above technical solution, workers place multiple trays on a support plate. A suction cup sliding device moves the suction cups above the support plate, where they pick up the top tray. The suction cup sliding device then moves the suction cups above the support frame, where they place the trays on the support frame. A tray delivery device moves the trays towards the side closer to the conveyor belt. Workers pre-place the products to be processed on the front end of the conveyor belt near the support rollers. The conveyor assembly drives the conveyor belt forward, thus moving the products to be processed forward. When the tray delivery device moves the trays below the conveyor belt, the products to be processed move to the end of the conveyor belt. At this point, the conveyor belt continues to move forward, and simultaneously, a sliding drive device drives the mounting frame, causing the sliding rollers to move away from the support frame. The products to be processed, under inertia and gravity, fall onto the irregularly shaped trays, thus completing the tray arrangement.

[0009] Preferably, the suction cup device includes a bracket and a vertical sliding assembly. The vertical sliding assembly drives the bracket to slide in a vertical direction. A suction tube is detachably fixed on the bracket. The suction tube is vertically arranged. The upper end of the suction tube is connected to an air pump. The lower end of the suction tube is connected to a soft suction cup. Multiple suction tubes are arranged on the bracket.

[0010] By employing the above technical solution, the vertical sliding component drives the support to descend vertically, and the soft suction cup abuts against the inner bottom surface of the tray. An air pump draws air through the suction tube, causing the soft suction cup to adhere to the tray. The vertical sliding component then drives the support to rise vertically, separating the upper and lower trays. When the suction cup sliding device moves the suction cup assembly above the support frame, the vertical sliding component drives the support to place the tray on the support frame. The air pump inflates, separating the soft suction cup from the tray. Finally, the vertical sliding component drives the suction tube and suction cup upwards, completing the tray's placement. Multiple soft suction cups help ensure the stability of the tray during movement. Operators can adjust the number and position of the suction tubes on the support as needed, making the device suitable for irregularly shaped trays of different shapes and models.

[0011] Preferably, the vertical sliding assembly is configured as a vertical cylinder, the cylinder body of the vertical cylinder slides and engages with the frame body along the width direction of the support frame via a slide rail slider, the piston rod of the vertical cylinder extends and retracts vertically downward, and the bracket is fixed to the end of the piston rod of the vertical cylinder.

[0012] By employing the above technical solution, the vertical cylinder extends and retracts via its piston rod, causing multiple suction tubes and flexible suction cups on the support to move vertically, thereby moving the tray. The vertical cylinder provides more precise height adjustment, making it suitable for applications requiring vertical movement.

[0013] Preferably, the suction cup sliding device includes two sliding sprockets, a sliding chain, and a suction cup drive motor. The axis of any one of the sliding sprockets is parallel to the length direction of the support frame, and the sliding sprocket is rotatably connected to the frame around its own axis. The two sliding sprockets are spaced apart along the width direction of the support frame and are located on opposite sides of the support plate and the support frame. The sliding chain is wound around the two sprockets. The vertical cylinder is fixed relative to the upper or lower side of the sliding chain. The suction cup drive motor housing is fixed to the frame, and the output shaft of the suction cup drive motor is coaxially fixed with any one of the sliding sprockets.

[0014] By adopting the above technical solution, the suction cup drive motor drives any one of the sliding sprockets to rotate, thereby driving the sliding chain forward, which in turn drives the vertical cylinder to move. In this way, the suction cup device can be moved stably, thereby driving the tray to move.

[0015] Preferably, the support plate is provided with a screw, which is vertically arranged and passes through the support plate in the vertical direction and is threadedly connected to the support plate. The support plate is also provided with a guide post, which is vertically arranged and passes through the support plate in the vertical direction and slides with the support plate. The frame is also provided with a lifting motor, the housing of which is fixedly connected to the frame, and the output shaft of the lifting motor is coaxially fixed with the screw.

[0016] By adopting the above technical solution, the combination of the screw and guide column enables the support plate to move precisely vertically, thereby reducing the stroke of the lifting motor in the suction cup device and improving the accuracy and efficiency of the lifting motor. The power provided by the lifting motor can precisely control the height change of the support plate, making it suitable for multi-layer pallets and improving the reliability and efficiency of the equipment.

[0017] Preferably, the support frame includes a support rod, which is horizontally arranged and parallel to the length direction of the support frame. One support rod is provided on each side of the tray along the width direction of the support frame. The tray feeding device includes two tray feeding sprockets, a tray feeding chain, and a tray feeding motor. The axis of any one of the tray feeding sprockets is parallel to the width direction of the support frame. The two tray feeding sprockets are located at both ends of the support rod along its length direction and are on the same horizontal plane. The tray feeding chain is wound around the two tray feeding sprockets. The output shaft of the tray feeding motor is coaxially fixed to either sprocket. A push plate is fixed on the tray feeding chain, and multiple push plates are evenly spaced along the chain's length direction. The interval between any two adjacent push plates is greater than the length of the tray along the support frame's length direction.

[0018] By adopting the above technical solution, when the suction cup device places a single tray on the support frame, the tray is positioned between two adjacent push plates. The tray feeding motor drives any one of the tray feeding sprockets to rotate, which in turn drives the tray feeding chain forward, thereby driving the push plates forward. The push plates then push the tray on the support frame to move.

[0019] Preferably, the conveying assembly includes a conveying motor, the housing of which is fixed relative to the frame, a drive roller is coaxially fixed on the output shaft of the conveying motor, the drive roller is located below the support roller and the sliding roller, and the lower side belt of the conveyor belt is wound around the drive roller.

[0020] By adopting the above technical solution, the drive motor drives the drive roller to rotate, and the rotation of the drive roller drives the conveyor belt to move forward.

[0021] Preferably, the drive roller is provided with multiple tension rollers on both sides along the width direction of the support frame, and the axis of any tension roller is parallel to the axis of the support roller. The frame is also provided with an adjusting plate, which slides and engages with the frame in the vertical direction. The adjusting plate is provided with an adjusting roller, the axis of which is parallel to the axis of the support roller. The conveyor belt is sequentially wound around the support roller, the sliding roller, the multiple tension rollers and the adjusting roller.

[0022] By adopting the above technical solution, the adjusting roller moves vertically relative to the support frame under the action of gravity. When the sliding roller moves along the width direction of the support frame, the adjusting roller is subjected to the tension of the conveyor belt. This tension is opposite to the direction of gravity acting on the adjusting roller itself, thereby driving the adjusting roller to move upward or downward, thus ensuring that the upper part of the conveyor belt is taut on the support roller and the sliding roller. Multiple tension rollers ensure that the conveyor belt is wound straight, reducing the possibility of excess conveyor belt tangling.

[0023] In summary, this application includes at least one of the following beneficial technical effects:

[0024] 1. The suction cup device is designed to allow for adjustment of the number and position of the suction tubes as needed, adapting to irregularly shaped trays of different sizes and shapes. The combination of vertical cylinders and sliding chains enables the equipment to precisely adjust the height and position of the trays, ensuring the trays remain stable throughout the movement, adapting to the tray arrangement needs of various irregularly shaped baking trays, and meeting the requirements of different production environments;

[0025] 2. Through the automated design employing suction cup and pallet feeding devices, the equipment can effectively place pallets on the support frame and arrange the products to be processed onto irregularly shaped pallets via a conveyor belt. Workers no longer need to manually handle the pallet handling and arrangement process, thus improving work efficiency and reducing labor intensity. Especially when handling irregularly shaped pallets, the automated system can flexibly adapt to pallets of different shapes, avoiding the limitations of traditional lifting machines.

[0026] 3. The arrangement of multiple tension rollers and adjusting rollers ensures smooth operation of the conveyor belt, preventing tangling caused by insufficient tension or slack. These designs result in more stable overall equipment operation, significantly improved reliability and service life, reduced equipment failure rate, and ensure long-term stable operation. Attached Figure Description

[0027] Figure 1 This is an isometric view of the overall structure of the floor-standing suction cup tray sorting machine near the positioning frame, which is the main feature of this application embodiment;

[0028] Figure 2 This is an isometric view of the main structure of the suction cup device and the suction cup sliding device in the embodiments of this application;

[0029] Figure 3 This is an isometric view of the overall structure of the floor-standing suction cup tray sorting machine near the fixed frame, which is the main feature of this application embodiment;

[0030] Figure 4 This is an isometric view of the main structure of the fixed frame and the upper part of the conveyor belt in the embodiments of this application.

[0031] Reference numerals: 1. Frame; 11. Operating table; 12. Support frame; 121. Support rod; 13. Support plate; 14. Positioning frame; 15. Mounting frame; 151. Adjusting frame; 152. Brush; 16. Fixing frame; 17. Extension frame; 171. Extension rod; 172. Glass strip; 2. Lifting assembly; 21. Screw; 22. Guide column; 3. Suction cup device; 31. Lifting cylinder; 32. Bracket; 3 3. Straw; 34. Soft suction cup; 4. Suction cup sliding device; 41. Sliding sprocket; 42. Suction cup drive motor; 5. Plate feeding device; 51. Plate feeding chain; 52. Push plate; 53. Baffle; 6. Conveyor belt; 61. Fixing plate; 611. Support roller; 612. Photoelectric sensor; 62. Tensioning roller; 63. Adjusting roller; 64. Drive roller; 65. Sliding plate; 651. Sliding roller; 100. Tray. Detailed Implementation

[0032] The following is combined with Figure 1-4 This application is described in further detail.

[0033] The shape of tray 100 in the picture is only an example, and its shape can be adjusted at will according to actual needs.

[0034] This application discloses a floor-standing suction cup tray sorting machine.

[0035] See Figure 1-Figure 4The floor-standing suction cup tray feeding machine includes a frame 1, which includes an operating table 11. A support frame 12 is mounted on the operating table 11. A support plate 13 is mounted at one end of the support frame 12 along its length. The support plate 13 is located on one side of the support frame 12 along its width and is horizontally positioned. A lifting assembly 2 is mounted on the lower side of the support plate 13. A positioning frame 14 is mounted on the upper side of the support plate 13, above the support plate 13 and the support frame 12. A suction cup sliding device 4 and a suction cup device 3 are mounted on the support frame 12. A tray feeding device 5 is also mounted inside the support frame 12. A conveyor belt 6 is mounted in the middle of the support frame 12 along its length. The forward direction of the conveyor belt 6 is parallel to the width direction of the support frame 12, and the end of the conveyor belt 6 is located above the middle of the support frame 12. An extension frame 17 is also mounted on the side of the support frame 12 away from the suction cup device 3. The extension frame 17 is horizontally positioned.

[0036] Before actual operation, workers stack multiple pallets 100 on support plate 13 and place the products to be processed onto the front end of conveyor belt 6. Suction cup sliding device 4, along with suction cup device 3, moves above support plate 13, picking up the top pallet 100. The suction cup sliding device 4 then moves the pallet 100 above support frame 12, placing it on the support frame 12. Pallet feeding device 5 moves the pallet 100 forward, while conveyor belt 6 moves the products to be processed towards the side closer to support frame 12. When the pallet 100 moves below conveyor belt 6, conveyor belt 6 feeds the products to be processed onto the pallet 100. Once the pallet 100 is full of products, pallet feeding device 5 continues to move the full pallet 100 to extension frame 17, repeating the above operation. When extension frame 17 is full of multiple pallets 100 with products, workers can remove multiple pallets 100 at once. This method helps reduce manual intervention in pallet arrangement and improves work efficiency.

[0037] See Figure 1 , Figure 2 A lifting assembly 2 is provided on the lower side of the support plate 13. The lifting assembly 2 includes a screw 21, which is vertically arranged. A lifting motor is provided at one end of the screw 21, and the housing of the lifting motor is fixedly connected to the frame 1. The output shaft of the lifting motor is coaxially fixed with the screw 21. Both ends of the screw 21 are rotatably connected to the frame 1 around its own axis. The screw 21 passes through the support plate 13 along its own axis and is threadedly connected to the support plate 13. A guide post 22 is provided on each side of the screw 21 along the width direction of the support plate 13. Each guide post 22 is vertically arranged, and both ends of each guide post 22 are fixedly connected to the frame 1. Each guide post 22 passes through the support plate 13 vertically and slides with the support plate 13 vertically. The output shaft of the lifting motor rotates, causing the support plate 13 to move upward or downward vertically.

[0038] The suction cup device 3 includes a lifting cylinder 31. The cylinder body of the lifting cylinder 31 and the positioning frame 14 slide along the width direction of the support frame 12 via a slide rail slider. The suction cup sliding device 4 drives the lifting cylinder 31 to slide along the width direction of the support frame 12. A bracket 32 ​​is fixed to the end of the piston rod of the lifting cylinder 31. A suction tube 33 is detachably fixed to the bracket 32. The suction tube 33 is vertically arranged, with its upper end connected to an air pump and its lower end connected to a soft suction cup 34. Multiple suction tubes 33 are provided according to the shape of the tray 100, generally one in each corner. In actual operation, the piston rod of the lifting cylinder 31 extends, causing multiple soft suction cups 34 to press against the inner bottom surface of the tray 100. The air pump draws air through the suction tubes 33, thereby causing the multiple soft suction cups 34 to adhere to the tray 100, thus fixing the bracket 32 ​​relative to the tray 100.

[0039] The suction cup sliding device 4 includes two sliding sprockets 41, a sliding chain, and a suction cup drive motor 42. The two sliding sprockets 41 are respectively located on opposite sides of the suction cup device 3 and the support frame 12 along the width direction of the support frame 12. Both sliding sprockets 41 are vertically arranged, and their axes are parallel to the length direction of the support frame 12. The housing of the suction cup drive motor 42 is fixed relative to the positioning frame 14, and the output shaft of the suction cup drive motor 42 is coaxially fixed with either sliding sprocket 41. The sliding chain is wound around the two sliding sprockets 41. A lifting cylinder 31 is fixedly connected to a set of links on the upper or lower side of the sliding chain. The output shaft of the suction cup drive motor 42 rotates, thereby driving the lifting cylinder 31 to slide along the width direction of the support frame 12.

[0040] See Figure 1-Figure 3 The support frame 12 includes support rods 121, which are horizontally positioned and extend along the length of the support frame 12 towards the side opposite to the positioning frame 14. One support rod 121 is positioned on each side below the tray 100 along its length. A tray feeding device 5 is located between the two support rods 121 and includes two tray feeding sprockets, a tray feeding chain 51, and a tray feeding motor. Either tray feeding sprocket is vertically positioned, and its axis is parallel to the width direction of the support frame 12. The two tray feeding sprockets are spaced apart at both ends along the length of the support rods 121, and the tray feeding chain 51 is wound around the two sprockets. The tray feeding motor housing is fixed relative to the frame 1, and the output shaft of the tray feeding motor is coaxially fixed with either tray feeding sprocket. A push plate 52 is detachably fixed to the tray feeding chain 51. The push plate 52 is vertically arranged, and multiple push plates 52 are spaced apart along the length of the tray feeding chain 51. The distance between any two adjacent push plates 52 is greater than the width of the tray 100. In actual operation, the suction cup device 3 places the tray 100 on the support frame 12. The tray 100 is located between two adjacent push plates 52. The tray feeding motor rotates, driving the tray feeding chain 51 forward. The push plates 52 drive the tray 100 to move away from the positioning frame 14.

[0041] A baffle 53 is provided on each side of the support frame 12 in the width direction. The baffles 53 are vertically arranged and parallel to the length direction of the support frame 12 in the length direction. The two baffles 53 are detachably fixed to the operating table 11. When the tray 100 slides on the support frame 12, the baffles 53 help to improve the stability of the tray 100 during movement.

[0042] See Figure 1 , Figure 3 The extension frame 17 includes an extension rod 171, which is horizontally positioned and parallel to the length of the support frame 12. A glass strip 172 is mounted on the extension rod 171, also horizontally positioned, with its axis parallel to the width of the support frame 12. The glass strip 172 is rotatably connected to the extension rod 171 around its own axis. Multiple glass strips 172 are evenly spaced along the length of the extension rod 171. When the push plate 52 moves the tray 100 onto the extension frame 17, the tray 100 can be moved with relatively little force. Once the tray 100 is on the extension frame 17, adjacent trays 100 push against each other.

[0043] See Figure 1 , Figure 3 , Figure 4 A fixing frame 16 is also fixed on the operating table 11, located on the side of the positioning frame 14 near the extension frame 17. A mounting frame 15 is provided on the fixing frame 16, positioned on the support frame 12. The mounting frame 15 slides and engages with the fixing frame 16 along the width direction of the support frame 12 via a slider rail. A sliding drive device is also provided on the fixing frame 16, comprising two pulleys, a synchronous belt, and a sliding drive motor. Both pulleys are vertically arranged, their axes parallel to the length direction of the support frame 12. The distance between the two pulleys is greater than the length of the tray 100, and the two pulleys are spaced apart along the width direction of the support frame 12. The synchronous belt is wound around the two pulleys. A clamping plate is fixed on the mounting frame 15, and the clamping plate is fixed relative to the upper or lower side of the synchronous belt.

[0044] The conveyor belt 6 includes a fixed plate 61 and a sliding plate 65, both horizontally arranged. The fixed plate 61 is fixed to a fixed frame 16, and the sliding plate 65 is fixed to a mounting frame 15. A support roller 611 is provided on the side of the fixed plate 61 opposite to the sliding plate 65. The support roller 611 is horizontally arranged, and its axis is parallel to the length direction of the support frame 12. The support roller 611 is rotatably connected to the fixed frame 16 around its own axis. A sliding roller 651 is provided on the side of the sliding plate 65 opposite to the fixed plate 61. The sliding roller 651 is horizontally arranged, and its axis is parallel to the axis of the support roller 611. The sliding roller 651 is rotatably connected to the sliding plate 65 around its own axis.

[0045] A conveying assembly is also provided on the lower side of the fixed plate 61. The conveying assembly includes a conveying motor, the housing of which is fixed on the fixed frame 16. A drive roller 64 is coaxially fixed on the output shaft of the conveying motor. The drive roller 64 is horizontally positioned, and its axis is parallel to the axis of the support roller 611. Multiple tension rollers 62 are also provided on both sides of the drive roller 64 along the width of the support frame 12. The axis of any tension roller 62 is parallel to the axis of the support roller 611, and each tension roller 62 is rotatably connected to the fixed plate 61 around its own axis. An adjusting plate is also provided on the fixed frame 16. The adjusting plate is vertically positioned and slides vertically with the fixed frame 16 via a slide rail slider. An adjusting roller 63 is also provided on the adjusting plate. The adjusting roller 63 is horizontally positioned, and its axis is parallel to the axis of the support roller 611. The adjusting roller 63 is located between the tension roller 62 and the drive roller 64. The upper belt of the conveyor belt 6 is wound around the support roller 611 and the sliding roller, and the lower belt of the conveyor belt 6 is wound sequentially around multiple tension rollers 62, adjusting rollers 63 and drive rollers 64.

[0046] A photoelectric sensor 612 is also provided on the side of the sliding plate 65 away from the support plate 13. The photoelectric sensor 612 is used to detect whether there are products to be processed passing through the end of the conveyor belt 6.

[0047] The mounting frame 15 is also equipped with an adjusting frame 151, which is detachably fixed to the mounting frame 15 via a U-shaped groove and bolts. A brush 152 is mounted on the adjusting frame 151, positioned on the side of the sliding roller 651 opposite to the sliding plate 65. The brush 152 can brush across the surface of the product to be processed as it falls from the conveyor belt 6 under inertia and gravity, thereby removing surface scum.

[0048] The implementation principle of a floor-standing suction cup tray stacking machine according to an embodiment of this application is as follows: Workers stack multiple trays 100 on a support plate 13 and place the products to be processed onto the front end of the conveyor belt 6. In actual operation, the lifting motor rotates, driving the screw 21 to rotate, thereby moving the support plate 13 upwards, causing the uppermost tray 100 to move to a preset position. The suction cup drive motor 42 drives the corresponding sliding sprocket 41 to rotate, the sliding sprocket 41 drives the sliding chain to move, thereby moving the lifting cylinder 31 above the support plate 13. The piston rod of the lifting cylinder 31 extends, causing multiple soft suction cups 34 to press against the inner bottom surface of the tray 100. The air pump draws air through the suction pipe 33, causing the multiple soft suction cups 34 to adhere to the tray 100. The piston rod of the lifting cylinder 31 retracts, driving the corresponding tray 100 upwards. The drive motor drives the corresponding sliding sprocket 41 to rotate in the opposite direction, the sliding sprocket 41 drives the sliding chain to move in the opposite direction, thereby moving the lifting cylinder 31 above the support frame 12. The piston rod of the lifting cylinder 31 extends, placing the tray 100 on the support frame 12. The air pump inflates, causing the soft suction cup 34 to separate from the tray 100. The piston rod of the lifting cylinder 31 retracts, and the suction cup drive motor 42 drives the corresponding sliding sprocket 41 to rotate. The sliding sprocket 41 drives the sliding chain to move, thereby causing the lifting cylinder 31 to reset.

[0049] At this time, the pallet 100 is located between two adjacent push plates 52 on the pallet feeding chain 51. The output shaft of the pallet feeding motor rotates, driving the corresponding pallet feeding sprocket to rotate. The pallet feeding sprocket drives the pallet feeding chain 51 forward, thereby driving the push plate 52 forward. The push plate 52 pushes the pallet 100 along the support frame 12 to the side away from the positioning frame 14 and below the conveyor belt 6, and the pallet feeding motor stops rotating. Simultaneously, the conveyor motor drives the drive roller 64 to rotate, thereby driving the conveyor belt 6 forward. The sliding drive motor drives the corresponding pulley to rotate, thereby driving the synchronous belt forward. The synchronous belt drives the mounting frame 15 to move closer to the support frame 12, causing the sliding roller 651 to move to a preset position above the pallet 100. When the product to be processed on the conveyor belt 6 moves to the end of the conveyor belt 6, the conveyor belt 6 continues to move forward. At the same time, the sliding drive motor drives the corresponding pulley to reverse, driving the synchronous belt backward, thereby causing the mounting frame 15 to move rapidly away from the support frame 12. The product to be processed at the end of the conveyor belt 6 falls onto the corresponding position on the pallet 100 due to inertia and gravity. The above operation is repeated according to the preset number of products on the pallet 100 until the pallet arrangement is completed. The pallet feeding motor continues to rotate, driving the push plate 52 to continue moving forward, thereby driving the pallet 100 to continue moving forward until it moves out of the support frame 12 and onto the extension frame 17. All the above operations are repeated to continuously complete the arrangement of multiple pallets 100. Once the extension rack 17 is full of trays 100, staff can remove all the trays 100 that have been arranged at once.

[0050] The above are all preferred embodiments of the present application, and are not intended to limit the scope of protection of the present application. Therefore, any equivalent changes made based on the structure, shape, and principle of the present application should be included in the scope of protection of the present application.

Claims

1. A floor-standing suction cup tray sorting machine, characterized in that: The system includes a frame (1), on which a support plate (13) for stacking pallets (100) is provided. A suction cup device (3) is provided on the upper side of the support plate (13). A support frame (12) is provided on one side of the support plate (13) in the horizontal direction. A suction cup sliding device (4) is provided on the frame (1) to drive the suction cup device (3) to slide between the support plate (13) and the support frame (12). A pallet feeding device (5) is provided on the lower side of the support frame (12) to drive the pallet (100) to slide along the length direction of the support frame (12). A mounting frame (15) is also provided on one side of the support frame (12) in the width direction. A drive mounting frame (15) is provided on the frame (1). A sliding drive device that slides along the width direction of the support frame (12), and a conveyor belt (6) is also provided on the frame (1). The forward direction of the conveyor belt (6) is parallel to the width direction of the support frame (12). The conveyor belt (6) includes a support roller (611) provided on the frame (1). The axial direction of the support roller (611) is parallel to the length direction of the support frame (12). A sliding roller (651) is also provided on the mounting frame (15). The sliding roller (651) is parallel to the axial direction of the support roller (611). The belt body of the conveyor belt (6) is wound around the support roller (611) and the sliding roller (651). A conveying assembly for driving the conveyor belt (6) forward is also provided on the frame (1).

2. The floor-standing suction cup tray arrangement machine according to claim 1, characterized in that: The suction cup device (3) includes a bracket (32) and a vertical sliding component. The vertical sliding component drives the bracket (32) to slide in the vertical direction. A suction tube (33) is detachably fixed on the bracket (32). The upper end of the suction tube (33) is connected to an air pump. A soft suction cup (34) is connected to the lower end of the suction tube (33). Multiple suction tubes (33) are provided on the bracket (32).

3. A floor-standing suction cup tray sorting machine according to claim 2, characterized in that: The vertical sliding assembly is configured as a vertical cylinder. The cylinder body of the vertical cylinder slides and cooperates with the frame (1) along the width direction of the support frame (12) through the slide rail slider. The piston rod of the vertical cylinder extends and retracts vertically downward. The bracket (32) is fixed to the end of the piston rod of the vertical cylinder.

4. A floor-standing suction cup tray arrangement machine according to claim 3, characterized in that: The suction cup sliding device (4) includes two sliding sprockets (41), a sliding chain, and a suction cup drive motor (42). The axis of any one of the sliding sprockets (41) is parallel to the length direction of the support frame (12). Any one of the sliding sprockets (41) is rotatably connected to the frame (1) around its own axis. The two sliding sprockets (41) are spaced apart along the width direction of the support frame (12). The two sliding sprockets (41) are located on opposite sides of the support plate (13) and the support frame (12). The sliding chain is wound around the two sprockets. The vertical cylinder is fixed relative to the upper or lower side of the sliding chain. The housing of the suction cup drive motor (42) is fixed on the frame (1). The output shaft of the suction cup drive motor (42) is coaxially fixed with any one of the sliding sprockets (41).

5. A floor-standing suction cup tray arrangement machine according to claim 1, characterized in that: A screw (21) is provided on the support plate (13). The screw (21) is vertically arranged and passes through the support plate (13) in the vertical direction and is threadedly connected to the support plate (13). A guide post (22) is also provided on the support plate (13). The guide post (22) is vertically arranged and passes through the support plate (13) in the vertical direction and slides with the support plate (13). A lifting motor is also provided on the frame (1). The housing of the lifting motor is fixedly connected to the frame (1). The output shaft of the lifting motor is coaxially fixed with the screw (21).

6. A floor-standing suction cup tray arrangement machine according to claim 1, characterized in that: The support frame (12) includes a support rod (121), which is horizontally arranged. The length direction of the support rod (121) is parallel to the length direction of the support frame (12). One support rod (121) is provided on each side of the tray (100) along the width direction of the support frame (12). The tray feeding device (5) includes two tray feeding sprockets, a tray feeding chain (51), and a tray feeding motor. The axis direction of any one of the tray feeding sprockets is parallel to the width direction of the support frame (12). The two tray feeding sprockets are parallel to the width direction of the support frame (12). The support rod (121) is set at both ends of the support rod (121) along its length. The two feeding sprockets are located on the same horizontal plane. The feeding chain (51) is wound around the two feeding sprockets. The output shaft of the feeding motor is coaxially fixed with any one of the sprockets. A push plate (52) is fixed on the chain of the feeding chain (51). Multiple push plates (52) are evenly spaced along the length of the chain. The interval between any two adjacent push plates (52) is greater than the length of the tray (100) along the length of the support frame (12).

7. A floor-standing suction cup tray arrangement machine according to claim 1, characterized in that: The conveying assembly includes a conveying motor, the housing of which is fixed relative to the frame (1), and a drive roller (64) is coaxially fixed on the output shaft of the conveying motor. The drive roller (64) is located below the support roller (611) and the sliding roller (651), and the lower side of the conveyor belt (6) is wound around the drive roller (64).

8. A floor-standing suction cup tray arrangement machine according to claim 7, characterized in that: The drive roller (64) is provided with multiple tension rollers (62) on both sides of the support frame (12) in the width direction. The axis of any tension roller (62) is parallel to the axis of the support roller (611). An adjustment plate is also provided on the frame (1). The adjustment plate slides and engages with the frame (1) in the vertical direction. An adjustment roller (63) is provided on the adjustment plate. The axis of the adjustment roller (63) is parallel to the axis of the support roller (611). The conveyor belt (6) is sequentially wound around the support roller (611), the sliding roller (651), the multiple tension rollers (62) and the adjustment roller (63).