Automatic lifting type feeding machine suitable for ball parts
By designing an automatic lifting loader for ball parts and using synchronous wheels and toothed synchronous belts to automatically transmit spherical workpieces, the problem of manual placement and misalignment of transmission ball parts is solved, efficient automatic loading is achieved, and labor costs and safety risks are reduced.
Patent Information
- Application Number
- CN202422857779.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-22
- Publication Date
- 2025-10-28
- Estimated Expiration
- 2034-11-22
AI Technical Summary
Transmission ball parts need to be manually fed when grinding on a centerless grinder, which can easily cause dislocation and lead to parts being scrapped, resulting in low efficiency and safety hazards.
An automatic lifting loader suitable for ball parts is designed. The spherical workpiece is automatically transported by a synchronous wheel and a toothed synchronous belt. The synchronous wheel is driven by a loading motor to rotate to realize automatic loading.
It improves work efficiency, reduces labor costs, avoids parts misplacement and scrapping, and eliminates safety hazards.
Smart Images
Figure CN223479974U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of spherical product feeding technology, and in particular to an automatic lifting feeding machine suitable for spherical parts. Background Technology
[0002] Transmission ball parts are components in mechanical equipment used to transmit energy and motion. Their shape is typically spherical or near-spherical. The main function of these parts is to transmit power through rolling or sliding, enabling the operation of the mechanical equipment. They are widely used in industrial production, automobiles, ships, agricultural machinery, aircraft, and other fields, and are an indispensable component of mechanical equipment. When grinding transmission ball parts on a centerless grinder, one part is often ground at a time, requiring manual feeding and unloading. Manual feeding is prone to misalignment, and blindly placing parts into the grinding position can easily lead to part scrap or even machine failure, resulting in low efficiency and significant safety hazards. Therefore, it is essential to design an automatic lifting feeder for ball parts to replace manual feeding, improve work efficiency, reduce labor costs, avoid part scrap due to misalignment, and eliminate safety hazards in production. Summary of the Invention
[0003] The purpose of this utility model is to provide an automatic lifting feeder for spherical parts, which solves the problem that when grinding spherical parts on a centerless grinder, the existing transmission spherical parts are often ground one part at a time, and manual feeding and receiving are required. Manual feeding is prone to misalignment, and blindly placing the parts into the grinding position can easily lead to scrapping of the parts or even machine failure. This results in low efficiency and significant safety hazards.
[0004] To solve the above-mentioned technical problems, this utility model provides the following technical solution: an automatic lifting and feeding machine for spherical parts, comprising a hoof, a base, a support column, an electrical control cabinet, a profile bracket, a speed regulator, a feeding motor, a reducer, an upper cover, a synchronous pulley mounting seat, a baffle, a spherical workpiece, a toothed synchronous belt, a hopper, a lower cover, a lower cover connecting plate, a discharge chute, a synchronous belt guard, a connecting seat, and a discharge ramp. A hopper is fixedly connected to one side of the profile bracket, and a through groove is provided at the connection between the hopper and the profile bracket. An internally rotating synchronous pulley is connected to the output end of the reducer. The reducer is fixed on the synchronous pulley mounting base, which is fixed on the upper cover. A toothed synchronous belt is wound around the synchronous pulley. The upper cover is fixed to the top of the profile bracket. A material drop chute is provided on the side of the upper cover away from the hopper. The input end of the reducer is connected to the output end of the feeding motor, which is fixed on the synchronous pulley mounting base. Baffles are symmetrically arranged on the side of the profile bracket near the hopper, and the toothed synchronous belt is located between the baffles.
[0005] As a further technical solution of this utility model, a spherical workpiece is placed in the tooth groove on the toothed synchronous belt.
[0006] As a further technical solution of this utility model, a material discharge ramp is provided at the bottom of the inner end of the hopper.
[0007] As a further technical solution of this utility model, a lower cover is fixedly connected to the bottom end of the profile bracket, a lower cover connecting plate is provided on the top of the lower cover, and the lower cover connecting plate is fixed on the profile bracket. A synchronous belt guard is fixedly connected to the side of the profile bracket away from the hopper.
[0008] As a further technical solution of this utility model, a speed regulator is provided on one side of the profile bracket, and support columns are symmetrically arranged on the profile bracket.
[0009] As a further technical solution of this utility model, the supporting columns are symmetrically installed on the base, and an electrical control cabinet is provided on one side of the top of the base. The electrical control cabinet is provided with a connecting seat, and the electrical control cabinet is electrically connected to the speed controller and the feeding motor respectively.
[0010] As a further technical solution of this utility model, the base is provided with symmetrical hoof feet at the four corners of its bottom.
[0011] This utility model provides an automatic lifting and feeding machine for spherical parts. Its advantages are as follows: the toothed synchronous belt and the hopper are supported by an inclined profile bracket. The feeding motor on the synchronous pulley mounting seat drives the synchronous pulley to rotate through a reducer, which in turn drives the toothed synchronous belt to rotate around the synchronous pulley. At the same time, the spherical workpieces piled in the hopper will roll towards the toothed synchronous belt on the feeding ramp. After rolling into the tooth groove on the toothed synchronous belt, they will move down along the profile bracket under the drive of the feeding motor, and then fall from the dropping chute on the other side to complete the automatic feeding process. No manual intervention is required in the production process, which improves work efficiency, reduces labor costs, avoids parts scrapping due to misplacement, and eliminates safety hazards in production. Attached Figure Description
[0012] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0013] Figure 1 This is a three-dimensional view of the overall structure of this utility model;
[0014] Figure 2 This is a schematic diagram showing the location of the material discharge chute in this utility model;
[0015] Figure 3 This is a three-dimensional view of part of the structure of this utility model;
[0016] Figure 4 This is a schematic diagram showing the assembly position of the hopper in this utility model.
[0017] In the diagram: 1. Foot; 2. Base; 3. Support column; 4. Electrical control cabinet; 5. Profile bracket; 6. Speed controller; 7. Feeding motor; 8. Reducer; 9. Top cover; 10. Synchronous pulley mounting seat; 11. Baffle; 12. Spherical workpiece; 13. Toothed synchronous belt; 14. Hopper; 15. Bottom cover; 16. Bottom cover connecting plate; 17. Drop chute; 18. Synchronous belt guard; 19. Connecting seat; 20. Discharge ramp. Detailed Implementation
[0018] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.
[0019] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0020] Please see the appendix Figure 1 -Attached Figure 4This utility model provides an embodiment of an automatic lifting and feeding machine for spherical parts, comprising: a hoof-shaped foot 1, a base 2, a support column 3, an electrical control cabinet 4, a profile bracket 5, a speed regulator 6, a feeding motor 7, a reducer 8, an upper cover 9, a synchronous pulley mounting seat 10, a baffle 11, a spherical workpiece 12, a toothed synchronous belt 13, a hopper 14, a lower cover 15, a lower cover connecting plate 16, a discharge chute 17, a synchronous belt guard 18, a connecting seat 19, and a discharge ramp 20. One side of the profile bracket 5 is fixedly connected to... The hopper 14 has a through slot at its connection with the profile support 5. A synchronous pulley is rotatably connected inside the profile support 5, and this pulley is connected to the output end of the reducer 8. The reducer 8 is fixed to the synchronous pulley mounting seat 10, which is fixed to the upper cover 9. A toothed synchronous belt 13 is wound around the synchronous pulley. The upper cover 9 is fixed to the top of the profile support 5. A material drop chute 17 is provided on the side of the upper cover 9 away from the hopper 14. The input end of the reducer 8 is connected to the feeding motor 7. At the output end, the feeding motor 7 is fixed on the synchronous pulley mounting base 10. Symmetrical baffles 11 are arranged on the side of the profile bracket 5 near the hopper 14, and a toothed synchronous belt 13 is located between the baffles 11. A spherical workpiece 12 is placed in the toothed grooves of the toothed synchronous belt 13. A discharge ramp 20 is provided at the bottom of the hopper 14. A lower cover 15 is fixedly connected to the bottom of the profile bracket 5, and a lower cover connecting plate 16 is provided on the top of the lower cover 15. The lower cover connecting plate 16 is fixed to the profile bracket 5. The profile bracket 5 is located away from the material... A synchronous belt cover 18 is fixedly connected to one side of the bucket 14; a speed controller 6 is provided on one side of the profile bracket 5, and support columns 3 are symmetrically arranged on the profile bracket 5; the support columns 3 are symmetrically installed on the base 2, and an electrical control cabinet 4 is provided on one side of the top of the base 2. A connecting seat 19 is provided on the electrical control cabinet 4, and the electrical control cabinet 4 is electrically connected to the speed controller 6 and the feeding motor 7 respectively; hoof feet 1 are symmetrically arranged at the four corners of the bottom of the base 2. The hoof feet 1 are used to support the entire equipment and facilitate leveling to ensure the stability of the equipment.
[0021] Specifically, in use, the toothed synchronous belt 13 and the hopper 14 are supported by the obliquely arranged profile bracket 5. The feeding motor 7 on the synchronous pulley mounting seat 10 drives the synchronous pulley to rotate through the reducer 8, thereby causing the toothed synchronous belt 13 to rotate around the synchronous pulley. At the same time, the spherical workpiece 12 piled in the hopper 14 will roll towards the toothed synchronous belt 13 on the unloading ramp 20. After rolling into the tooth groove on the toothed synchronous belt 13, it moves down along the profile bracket 5 under the drive of the feeding motor 7, and then falls from the unloading chute 17 on the other side to complete the automatic feeding process. No manual intervention is required in the production process, which improves work efficiency, reduces labor costs, avoids misplacement that leads to scrapped parts, and eliminates safety hazards in production.
[0022] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0023] The device embodiments described above are merely illustrative. The units described as separate components may or may not be physically separate, and the components shown as units may or may not be physical units, i.e., they may be located in one location or distributed across multiple network units. Some or all of the modules may be selected based on actual needs to achieve the objectives of the present embodiment. Persons of ordinary skill in the art will be able to understand and implement the present invention without inventive effort.
[0024] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and not to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this utility model.
Claims
1. An automatic lifting feeder for spherical parts, comprising a hoof (1), a base (2), a support column (3), an electrical control cabinet (4), a profile bracket (5), a speed regulator (6), a feeding motor (7), a reducer (8), an upper cover (9), a synchronous pulley mounting seat (10), a baffle (11), a spherical workpiece (12), a toothed synchronous belt (13), a hopper (14), a lower cover (15), a lower cover connecting plate (16), a discharge chute (17), a synchronous belt guard (18), a connecting seat (19), and a discharge ramp (20), characterized in that: A hopper (14) is fixedly connected to one side of the profile bracket (5). A through groove is provided at the connection between the hopper (14) and the profile bracket (5). A synchronous wheel is rotatably connected inside the profile bracket (5). The synchronous wheel is connected to the output end of the reducer (8). The reducer (8) is fixed on the synchronous wheel mounting seat (10). The synchronous wheel mounting seat (10) is fixed on the upper cover (9). A toothed synchronous belt (13) is wound around the synchronous wheel. The upper cover (9) is fixed on the top of the profile bracket (5). A material drop groove (17) is provided on the side of the upper cover (9) away from the hopper (14). The input end of the reducer (8) is connected to the output end of the feeding motor (7). The feeding motor (7) is fixed on the synchronous wheel mounting seat (10). Baffles (11) are symmetrically arranged on the side of the profile bracket (5) near the hopper (14). The toothed synchronous belt (13) is located between the baffles (11).
2. The automatic lifting and feeding machine for spherical parts according to claim 1, characterized in that: The toothed synchronous belt (13) contains a spherical workpiece (12) in its toothed groove.
3. The automatic lifting and feeding machine for spherical parts according to claim 1, characterized in that: The hopper (14) has a discharge ramp (20) at its inner bottom.
4. The automatic lifting and feeding machine for spherical parts according to claim 1, characterized in that: The bottom end of the profile bracket (5) is fixedly connected to a lower cover (15), and the top of the lower cover (15) is provided with a lower cover connecting plate (16), and the lower cover connecting plate (16) is fixed on the profile bracket (5). The side of the profile bracket (5) away from the hopper (14) is fixedly connected to a synchronous belt cover (18).
5. The automatic lifting and feeding machine for spherical parts according to claim 4, characterized in that: A speed regulator (6) is provided on one side of the profile bracket (5), and support columns (3) are symmetrically arranged on the profile bracket (5).
6. The automatic lifting and feeding machine for spherical parts according to claim 5, characterized in that: The supporting columns (3) are symmetrically installed on the base (2). An electrical control cabinet (4) is provided on one side of the top of the base (2). A connecting seat (19) is provided on the electrical control cabinet (4), and the electrical control cabinet (4) is electrically connected to the speed regulator (6) and the feeding motor (7).
7. The automatic lifting and feeding machine for spherical parts according to claim 6, characterized in that: The base (2) has symmetrical hoof feet (1) at its four corners.