Winding device with automatic take-up structure for steel wire production

By designing an automatic wire winding structure and a vacuum cleaner winding device, the problem of the winding device being difficult to disassemble quickly was solved, achieving efficient installation and cleaning of the wire winding, and improving usage efficiency and ease of operation.

CN223480512UActive Publication Date: 2025-10-28SUQIAN QIJUN NEW MATERIAL TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422733910.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-08
Publication Date
2025-10-28
Estimated Expiration
2034-11-08

AI Technical Summary

Technical Problem

The existing winding device does not have a quick disassembly function, which makes it difficult to remove the steel wire after winding, reducing the efficiency of the device.

Method used

A winding device with an automatic take-up structure was designed. By pulling the lever, the movable plate and clamping plate are moved to achieve quick installation and removal of the take-up roller. It is also equipped with a vacuum cleaner and an air filter to handle dust.

Benefits of technology

It enables quick installation and disassembly of the wire winding method, improving the efficiency of the device. It also effectively cleans dust with a vacuum cleaner, enhancing the ease of operation and cleanliness.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a steel wire production winding device with an automatic take-up structure, which comprises a bottom plate, the middle end of the top of the bottom plate is fixedly connected with a frame body, the top of the inner cavity of the frame body is fixedly connected with a mounting plate, the outer side of the mounting plate is fixedly provided with a motor through bolts, and the output end of the motor is fixedly connected with a rotating rod. The right side of the surface of the rotating rod is in transmission connection with a first belt pulley, and the surface of the first belt pulley is in transmission connection with a fourth belt pulley. A pull rod is pulled to move outwards, a movable plate is driven by the pull rod to move outwards, the movable plate moves outwards to extrude a reset spring to deform, a clamping plate is driven by the movable plate to move outwards, and at the moment, a user can place a winding roller on the inner side of the clamping plate; and the pull rod is loosened to enable the reset spring to recover deformation to drive the clamping plate to move towards the inner side to fix the winding roller, convenience and rapidness are achieved, and rapid installation and disassembly can be achieved.
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Description

Technical Field

[0001] This utility model relates to the field of steel wire production technology, specifically to a winding device with an automatic take-up structure for steel wire production. Background Technology

[0002] The main types of steel wire rope include phosphated coated steel wire rope, galvanized steel wire rope, stainless steel wire rope, and bright steel wire rope. They are manufactured primarily using wire rod and rope core as the main materials, with lubricating grease as an auxiliary material. The steel wire rope production process mainly includes the following parts: wire drawing, die repair technology, heat treatment (normalizing and quenching), pickling and phosphating, wire rope production, wire rope core processing, wooden wheel manufacturing, and wire rope packaging. Among these, the most critical stages are wire drawing, heat treatment, and wire rope production, as these three stages often have the greatest impact on the quality of the steel wire rope.

[0003] However, existing winding devices lack a quick disassembly function in actual use, which makes it impossible to disassemble the wound wire after winding, reducing the efficiency of the winding device. To address this, we propose a winding device with an automatic take-up structure for steel wire production. Utility Model Content

[0004] The purpose of this invention is to provide a winding device with an automatic take-up structure for steel wire production, so as to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a winding device with an automatic take-up structure for steel wire production, comprising a base plate, a frame fixedly connected to the middle of the top of the base plate, an mounting plate fixedly connected to the top of the inner cavity of the frame, a motor fixedly mounted on the outer side of the mounting plate by bolts, a rotating rod fixedly connected to the output end of the motor, a first pulley drivingly connected to the right side of the rotating rod surface, a fourth pulley drivingly connected to the surface of the first pulley by a belt, a threaded rod drivingly connected to the inner surface of the fourth pulley, a threaded sleeve threadedly connected to the surface of the threaded rod, a limit ring provided on the inner side of the threaded sleeve, a second pulley drivingly connected to the left side of the rotating rod surface, a third pulley drivingly connected to the surface of the second pulley by a belt, a clamping plate drivingly connected to the inner side of the third pulley, a vertical plate fixedly connected to the top of the frame, a return spring fixedly connected to the inner side of the vertical plate, a movable plate fixedly connected to the inner side of the return spring, and a pull rod fixedly connected to the outer side of the movable plate.

[0006] Preferably, a battery box is fixedly connected to the outer side of the frame, and a storage battery is fixedly connected to the inner cavity of the battery box by bolts. A charging port is provided at the middle of one side of the battery box, and the output end of the charging port is unidirectionally electrically connected to the input end of the storage battery.

[0007] Preferably, a PLC controller is fixedly connected to the top of the outer side of the frame by bolts, and control buttons are fixedly connected to the surface of the PLC controller by bolts.

[0008] Preferably, a vacuum cleaner is fixedly installed on the bottom of the outer side of the frame by bolts, the input end of the vacuum cleaner is fixedly connected to an air filter through a pipe, and the top of the air filter is fixedly connected to a dust collection plate through a pipe.

[0009] Preferably, the air filter has a movable door fixedly connected to the four sides of its front surface by bolts, and a viewing window is embedded in the middle of the movable door.

[0010] Preferably, support legs are fixedly connected to both the left and right sides of the bottom of the base plate, and anti-slip pads are provided on the bottom of the support legs.

[0011] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0012] 1. This utility model involves pulling a lever to move it outward, which in turn moves a movable plate outward. The outward movement of the movable plate compresses the return spring, causing it to deform. This, in turn, moves the clamping plate outward. At this point, the user can place the take-up roller inside the clamping plate. By releasing the lever, the return spring returns to its original deformation, causing the clamping plate to move inward and thus fixing the take-up roller. This method is convenient, quick, and allows for rapid installation and disassembly.

[0013] 2. This utility model starts working by starting the vacuum cleaner, drawing air into the inner cavity of the air filter, drawing air into the inner cavity of the suction plate through the air filter, and then using the suction plate to adsorb the dust generated during the winding process. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the structure of this utility model;

[0015] Figure 2 This is a schematic diagram of the battery structure of this utility model;

[0016] Figure 3 This is a schematic diagram of the third pulley structure of this utility model.

[0017] In the diagram: 1. Base plate; 2. Air filter; 3. Movable door; 4. Vacuum cleaner; 5. Frame; 6. Movable plate; 7. Vertical plate; 8. Pull rod; 9. Return spring; 10. Clamping plate; 11. Charging port; 12. First pulley; 13. Rotating rod; 14. Dust suction plate; 15. Second pulley; 16. Mounting plate; 17. Motor; 18. Threaded sleeve; 19. Threaded rod; 20. Battery; 21. Battery box; 22. PLC controller; 23. Third pulley; 24. Fourth pulley. Detailed Implementation

[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0019] The components of this application—1. base plate; 2. air filter; 3. movable door; 4. vacuum cleaner; 5. frame; 6. movable plate; 7. vertical plate; 8. pull rod; 9. return spring; 10. clamping plate; 11. charging port; 12. first pulley; 13. rotating rod; 14. dust suction plate; 15. second pulley; 16. mounting plate; 17. motor; 18. threaded sleeve; 19. threaded rod; 20. storage battery; 21. battery box; 22. PLC controller; 23. third pulley; 24. fourth pulley—are all general standard parts or parts known to those skilled in the art. Their structure and principle can be learned by those skilled in the art through technical manuals or conventional experimental methods.

[0020] Example 1:

[0021] Please see Figure 1-Figure 3The following technical solution is provided, specifically disclosing: a winding device with an automatic take-up structure for steel wire production, including a base plate 1, a frame 5 fixedly connected to the middle of the top of the base plate 1, a mounting plate 16 fixedly connected to the top of the inner cavity of the frame 5, a motor 17 fixedly mounted on the outer side of the mounting plate 16 by bolts, a rotating rod 13 fixedly connected to the output end of the motor 17, a first pulley 12 being drivenly connected to the right side of the surface of the rotating rod 13, a fourth pulley 24 being drivenly connected to the surface of the first pulley 12 by a belt, and the inner surface of the fourth pulley 24... The transmission connection includes a threaded rod 19, and a threaded sleeve 18 is threadedly connected to the surface of the threaded rod 19. A limit ring is provided on the inner side of the threaded sleeve 18. A second pulley 15 is transmitted to the left side of the surface of the rotating rod 13. A third pulley 23 is transmitted to the surface of the second pulley 15 via a belt. A clamping plate 10 is transmitted to the inner side of the third pulley 23. A vertical plate 7 is fixedly connected to the top of the frame 5. A return spring 9 is fixedly connected to the inner side of the vertical plate 7. A movable plate 6 is fixedly connected to the inner side of the return spring 9. A pull rod 8 is fixedly connected to the outer side of the movable plate 6.

[0022] In actual use, by pulling the lever 8 outward, the lever 8 drives the movable plate 6 outward, which in turn compresses the return spring 9, causing it to deform. This, in turn, causes the clamping plate 10 to move outward. At this point, the user can place the take-up roller inside the clamping plate 10. By releasing the lever 8, the return spring 9 returns to its original shape, causing the clamping plate 10 to move inward and fix the take-up roller. This is convenient and quick, allowing for rapid installation and disassembly.

[0023] Example 2:

[0024] Please see Figure 1 and Figure 2 The following technical solution is provided, specifically disclosed: A battery box 21 is fixedly connected to the outside of the frame 5, and a storage battery 20 is fixedly connected to the inner cavity of the battery box 21 by bolts. A charging port 11 is opened at the middle of one side of the battery box 21. The output end of the charging port 11 is unidirectionally electrically connected to the input end of the storage battery 20. A PLC controller 22 is fixedly connected to the top of the outside of the frame 5 by bolts. A control button is fixedly connected to the surface of the PLC controller 22 by bolts. A vacuum cleaner 4 is fixedly installed at the bottom of the outside of the frame 5 by bolts. An air filter 2 is fixedly connected to the input end of the vacuum cleaner 4 by a pipe. A dust collection plate 14 is fixedly connected to the top of the air filter 2 by a pipe. A movable door 3 is fixedly connected to the four sides of the front of the air filter 2 by bolts. A viewing window is embedded in the middle of the movable door 3. Support legs are fixedly connected to the left and right sides of the bottom of the base plate 1, and anti-slip pads are provided at the bottom of the support legs.

[0025] In actual use, the vacuum cleaner 4 is started to work, and air is drawn into the inner cavity of the air filter 2 through the vacuum cleaner 4. Air is drawn into the inner cavity of the suction plate 14 through the air filter 2. The suction plate 14 adsorbs the dust generated during the winding process.

[0026] In use: By pulling the lever 8 outward, the lever 8 drives the movable plate 6 outward. The outward movement of the movable plate 6 compresses the return spring 9, causing it to deform. The movable plate 6 then drives the clamping plate 10 outward. At this time, the user can place the take-up roller inside the clamping plate 10. By releasing the lever 8, the return spring 9 returns to its original deformation, causing the clamping plate 10 to move inward to fix the take-up roller. This is convenient and quick, allowing for rapid installation and disassembly.

[0027] It is important to note that the constructions and arrangements of this application shown in several different exemplary embodiments are merely illustrative. Although only a few embodiments are described in detail in this disclosure, those who consult this disclosure will readily understand that many modifications are possible (e.g., changes in the size, dimensions, structure, shape and proportion of various elements, as well as parameter values ​​(e.g., temperature, pressure, etc.), mounting arrangements, use of materials, color, orientation, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in this application). For example, an element shown as integrally formed may be composed of multiple parts or elements, the position of elements may be inverted or otherwise altered, and the nature or number or position of discrete elements may be changed or altered. Therefore, all such modifications are intended to be included within the scope of this utility model. The order or sequence of any process or method steps may be changed or rearranged according to alternative embodiments. In the claims, any "device plus function" clause is intended to cover the structure described herein that performs the function, and not only structural equivalents but also equivalent structures. Without departing from the scope of this invention, other substitutions, modifications, alterations, and omissions may be made in the design, operation, and arrangement of the exemplary embodiments. Therefore, this invention is not limited to the specific embodiments, but extends to various modifications that still fall within the scope of the appended claims.

[0028] Furthermore, in order to provide a concise description of exemplary embodiments, not all features of actual embodiments (i.e., those features that are not relevant to the best mode of carrying out the present invention as currently considered, or those features that are not relevant to implementing the present invention) may be omitted.

[0029] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit the scope of protection of this utility model. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solutions of this utility model without departing from the essence and scope of the technical solutions of this utility model.

Claims

1. A winding device with an automatic take-up structure for steel wire production, comprising a base plate (1), characterized in that: A frame (5) is fixedly connected to the middle of the top of the base plate (1). A mounting plate (16) is fixedly connected to the top of the inner cavity of the frame (5). A motor (17) is fixedly installed on the outer side of the mounting plate (16) by bolts. A rotating rod (13) is fixedly connected to the output end of the motor (17). A first pulley (12) is driven to the right side of the surface of the rotating rod (13). A fourth pulley (24) is driven to the surface of the first pulley (12) by a belt. A threaded rod (19) is driven to the inner surface of the fourth pulley (24). The surface of the threaded rod (19) is threaded. There is a threaded sleeve (18), and a limit ring is provided on the inner side of the threaded sleeve (18). A second pulley (15) is driven to the left side of the surface of the rotating rod (13). A third pulley (23) is driven to the surface of the second pulley (15) via a belt. A clamping plate (10) is driven to the inner side of the third pulley (23). A vertical plate (7) is fixedly connected to the top of the frame (5). A return spring (9) is fixedly connected to the inner side of the vertical plate (7). A movable plate (6) is fixedly connected to the inner side of the return spring (9). A pull rod (8) is fixedly connected to the outer side of the movable plate (6).

2. The winding device with an automatic take-up structure for steel wire production according to claim 1, characterized in that: A battery box (21) is fixedly connected to the outside of the frame (5). A storage battery (20) is fixedly connected to the inner cavity of the battery box (21) by bolts. A charging port (11) is provided at the middle of one side of the battery box (21). The output end of the charging port (11) is unidirectionally electrically connected to the input end of the storage battery (20).

3. A winding device with an automatic take-up structure for steel wire production according to claim 1, characterized in that: A PLC controller (22) is fixedly connected to the top of the outer side of the frame (5) by bolts, and control buttons are fixedly connected to the surface of the PLC controller (22) by bolts.

4. A winding device with an automatic take-up structure for steel wire production according to claim 1, characterized in that: A vacuum cleaner (4) is fixedly installed on the bottom of the outer side of the frame (5) by bolts. An air filter (2) is fixedly connected to the input end of the vacuum cleaner (4) through a pipe. A dust collection plate (14) is fixedly connected to the top of the air filter (2) through a pipe.

5. A winding device with an automatic take-up structure for steel wire production according to claim 4, characterized in that: The air filter (2) has a movable door (3) fixedly connected to the four sides of the front by bolts, and a viewing window is embedded in the middle of the movable door (3).

6. A winding device with an automatic take-up structure for steel wire production according to claim 1, characterized in that: The bottom of the base plate (1) is fixedly connected to the left and right sides, and the bottom of the support legs is provided with anti-slip pads.