Electroplating barrel

The combined design of rollers and filters solves the problems of insufficient electroplating and inconvenient sorting when the density of parts is greater than that of the electroplating solution, achieves stable electroplating and convenient sorting, and improves the electroplating quality and production efficiency.

CN223481325UActive Publication Date: 2025-10-28TAICANG SHIMEI ELECTROPLATING CO LTD
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Patent Information

Application Number
CN202423064266.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-12
Publication Date
2025-10-28
Estimated Expiration
2034-12-12

AI Technical Summary

Technical Problem

Existing electroplating tanks have problems such as insufficient electroplating due to contact between the parts and the tank wall when the density of the parts is greater than that of the electroplating solution, and inconvenience in sorting after electroplating.

Method used

The support frame is driven by rollers, and the filter is used for support and electroplating. The servo motor drives the rollers and the threaded rods drive the cleaning plate to move up and down, so as to achieve stable electroplating and convenient sorting of parts. The detachable barrel cover design is also convenient for maintenance.

Benefits of technology

It achieves stable support and full coverage plating of parts during the electroplating process, improves the electroplating quality, simplifies the sorting and cleaning process of parts after electroplating, and improves production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to an electroplating barrel, which belongs to the technical field of electroplating barrels and comprises an electroplating barrel body, two supporting seats are fixedly connected to the bottom end of the inner wall of the electroplating barrel body, and a rotating roller is rotatably connected between the two supporting seats. The electroplating device has the beneficial effects that the plurality of supporting frames can be driven to rotate through rotation of the rotating rollers, so that parts loaded in the U-shaped plate can be driven to rotate, the parts can be supported by utilizing the filter screen, and meanwhile, electroplating liquid can penetrate through the filter screen to perform electroplating operation on the parts; according to the electroplating device, dead corners of the parts in the electroplating process are avoided, the U-shaped plate is perpendicular to the ground all the time under the influence of the gravity of the parts, the parts are stable in the electroplating process, meanwhile, the parts on the U-shaped plate can be sequentially lifted along with rotation of the rotating roller, the parts cannot sink on the barrel wall, and the electroplating efficiency is improved. And therefore, a worker can conveniently sort the electroplated parts.
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Description

Technical Field

[0001] This utility model relates to the field of electroplating barrel technology, and in particular to an electroplating barrel. Background Technology

[0002] Electroplating is a crucial step in parts manufacturing. In current production processes, smaller parts are typically electroplated in batches. Specifically, a batch of parts is placed in an electroplating tank, and after electroplating, they are retrieved. To improve production efficiency and prevent wasting significant time retrieving parts after electroplating, a batch of parts is placed in an electroplating bucket. Existing electroplating buckets are generally octagonal umbrella-shaped, with the bucket walls consisting of a plastic mesh serving as a supporting frame and a filter screen (or screen) to prevent parts from drifting away from the plastic mesh. During electroplating, a batch of parts is placed in the electroplating bucket and immersed in the electroplating solution in the electroplating tank. The electroplating solution is then absorbed into the electroplating bucket through the filter screen, electroplating the parts in the bucket. After electroplating is complete, the electroplating bucket is removed from the electroplating solution, and the parts are sorted.

[0003] A search revealed a Chinese patent disclosure for an electroplating tank (authorization announcement number CN206143343U). This patent features a lid on the opening, which prevents parts from floating out of the tank during electroplating. This avoids the need to collect parts outside the tank after electroplating, improving production efficiency. Although the lid incorporates a filter screen, this screen ensures sufficient contact between the parts below the lid and the electroplating solution, guaranteeing electroplating quality. Furthermore, it allows observation of the electroplating process from the top of the tank through the filter screen, thus improving electroplating quality and facilitating observation of the plating process.

[0004] However, the above-mentioned device still has some drawbacks in actual use. The most obvious one is that when the density of the parts is greater than the density of the electroplating solution, the parts placed in the electroplating tank will come into contact with the inner wall of the electroplating tank during electroplating because their own weight is greater than the buoyancy. As a result, the side of the parts in contact with the electroplating tank cannot be fully electroplated, which reduces the electroplating quality of the parts. In addition, after electroplating, the parts in the electroplating tank need to be sorted by the staff. If the tank is deep, it will cause inconvenience in sorting. Utility Model Content

[0005] Given that existing technologies have the following problems: when the density of a part is greater than the density of the electroplating solution, the part placed in the electroplating tank will come into contact with the inner wall of the electroplating tank during electroplating because its own weight is greater than the buoyancy. As a result, the side of the part in contact with the electroplating tank cannot be fully electroplated, which reduces the electroplating quality of the part. Furthermore, after electroplating, the parts in the electroplating tank need to be sorted by workers. If the tank is deep, this will cause inconvenience in sorting. The main purpose of this utility model is to provide an electroplating tank.

[0006] The technical solution of this utility model is as follows: an electroplating tank includes an electroplating tank body. Two support seats are fixedly connected to the bottom of the inner wall of the electroplating tank body. A rotating roller is rotatably connected between the two support seats. Two support frames are fixedly connected at equal intervals to the outer side of the rotating roller. A rotating shaft is rotatably connected to the side of the two support frames that are close to each other. A U-shaped plate is fixedly connected to the side of the two rotating shafts that are close to each other. A filter screen is provided at the bottom of the U-shaped plate. Partitions are fixedly connected to both ends of the top of the U-shaped plate. The electroplating tank body is filled with electroplating liquid. A cleaning mechanism is provided on the inner wall of the electroplating tank body. A disassembly mechanism is provided at the top of the electroplating tank body.

[0007] By adopting the above technical solution, the rotation of the rollers drives multiple support frames to rotate, which in turn drives the parts loaded inside the U-shaped plate to rotate. The filter screen not only supports the parts but also allows the electroplating solution to pass through the screen for electroplating, preventing dead zones during the process. Furthermore, as the rollers rotate, the parts on the U-shaped plate are lifted sequentially, preventing them from sinking to the tank wall, thus facilitating the sorting of the electroplated parts by the workers.

[0008] In a preferred embodiment, the cleaning mechanism includes mounting plates fixedly connected to both sides of the inner wall of the electroplating tank body. One of the mounting plates is rotatably connected to the electroplating tank body with a threaded rod, and the other mounting plate is fixedly connected to the electroplating tank body with a fixing rod. A hexagonal cleaning plate is threadedly connected to the outer side of the threaded rod. The hexagonal cleaning plate is slidably connected to the fixing rod, and a brush is provided on the outer side of the hexagonal cleaning plate.

[0009] By adopting the above technical solution, the rotation of the threaded rod can drive the hexagonal cleaning plate to move up and down, thereby cleaning the electroplating shavings adhering to the inner wall of the electroplating tank. There is no need for manual bending over and holding a rag to clean, resulting in high cleaning efficiency.

[0010] In a preferred embodiment, the disassembly mechanism includes a lid located at the top of the electroplating tank body. The lid has three snap-fit ​​grooves inside. Three support plates are fixedly connected to the outside of the electroplating tank body. Each support plate has a snap-fit ​​block mounted on its top via a torsion spring. Each snap-fit ​​block engages with its corresponding snap-fit ​​groove.

[0011] By adopting the above technical solution, the torsion spring can drive the locking block to engage with the corresponding locking groove, thereby fixing the bucket lid onto the electroplating bucket body.

[0012] In one preferred embodiment, a waterproof box is fixedly installed on the outer side of one of the support bases, and a second servo motor is fixedly installed inside the waterproof box. The output shaft of the second servo motor is fixedly connected to the central shaft of the rotating roller.

[0013] By adopting the above technical solution, the rotation of the output shaft of the second servo motor can drive the rotation of the roller.

[0014] In a preferred embodiment, a first servo motor is fixedly installed at the bottom of the electroplating tank body, and the output shaft of the first servo motor extends into the interior of the electroplating tank body and is fixedly connected to a threaded rod.

[0015] By adopting the above technical solution, the rotation of the output shaft of the first servo motor can drive the rotation of the threaded rod.

[0016] In a preferred embodiment, the lid is made of transparent glass, and a feeding pipe is fixedly connected to the bottom of the electroplating tank body, with a valve provided on the outside of the feeding pipe.

[0017] By adopting the above technical solution and using a transparent glass lid, it is possible for staff to inspect the electroplating process of the parts.

[0018] Compared with the prior art, the advantages and positive effects of this utility model are as follows:

[0019] 1. In this utility model, the rotation of the rotating roller can drive multiple support frames to rotate, which in turn can drive the parts loaded inside the U-shaped plate to rotate. The filter screen not only supports the parts, but also allows the electroplating solution to pass through the filter screen to perform electroplating operations on the parts, avoiding dead corners in the electroplating process. The partition plate can prevent the parts from slipping off the U-shaped plate. Under the influence of the parts' own weight, the U-shaped plate is always perpendicular to the ground, making the parts more stable during the electroplating process. At the same time, as the rotating roller rotates, the parts on the U-shaped plate can be lifted one by one, preventing the parts from sinking to the barrel wall, thus facilitating the sorting of the electroplated parts by the workers.

[0020] 2. In this utility model, after multiple parts are electroplated, a lot of electroplating shavings will adhere to the inner wall of the electroplating tank body. If not treated in time, it will affect the electroplating effect of the next batch of parts. By rotating the threaded rod, the hexagonal cleaning plate can be driven to move up and down, thereby cleaning the electroplating shavings adhering to the inner wall of the electroplating tank body. There is no need for manual bending over and holding a rag to clean, which is highly efficient and convenient.

[0021] 3. In this utility model, the torsion spring can drive the locking block to engage with the corresponding locking groove, thereby fixing the bucket cover on the electroplating bucket body. The detachable design facilitates the inspection and maintenance of the components inside the electroplating bucket body. Attached Figure Description

[0022] Figure 1 This utility model provides an overall perspective view of an electroplating bucket;

[0023] Figure 2 A cross-sectional view of an electroplating barrel is provided for this utility model;

[0024] Figure 3 This utility model provides a schematic diagram of the internal structure of an electroplating barrel;

[0025] Figure 4 This utility model provides an electroplating bucket. Figure 2 Enlarged view of point A in the middle.

[0026] Legend: 1. Electroplating tank body; 2. Tank lid; 3. Clip-on block; 4. Support plate; 5. Clip-on groove; 6. Support base; 7. Rotary roller; 8. Hexagonal cleaning plate; 9. Threaded rod; 10. First servo motor; 11. Mounting plate; 12. Support frame; 13. Rotating shaft; 14. U-shaped plate; 15. Fixing rod; 16. Waterproof box; 17. Second servo motor; 18. Filter screen. Detailed Implementation

[0027] The technical solutions in the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of this application without creative effort are within the scope of protection of this application.

[0028] Reference Figure 1-4 An electroplating tank includes an electroplating tank body 1. Two support seats 6 are fixedly connected to the bottom of the inner wall of the electroplating tank body 1. A rotating roller 7 is rotatably connected between the two support seats 6. Two support frames 12 are fixedly connected at equal intervals to the outer side of the rotating roller 7. A rotating shaft 13 is rotatably connected to the side of the two support frames 12 that are close to each other. A U-shaped plate 14 is fixedly connected to the side of the two rotating shafts 13 that are close to each other. A filter screen 18 is provided at the bottom of the U-shaped plate 14. A partition is fixedly connected to both ends of the top of the U-shaped plate 14. The electroplating tank body 1 is filled with electroplating liquid. A cleaning mechanism is provided on the inner wall of the electroplating tank body 1. A disassembly mechanism is provided at the top of the electroplating tank body 1.

[0029] In use, the rotation of the roller 7 drives multiple support frames 12 to rotate, which in turn drives the parts loaded inside the U-shaped plate 14 to rotate. The filter screen 18 not only supports the parts but also allows the electroplating solution to pass through the filter screen 18 to perform electroplating operations on the parts, avoiding dead corners during the electroplating process. The partition prevents the parts from slipping off the U-shaped plate 14, and the U-shaped plate 14 remains perpendicular to the ground under the influence of the parts' own weight, making the parts more stable during the electroplating process. At the same time, as the roller 7 rotates, the parts on the U-shaped plate 14 are lifted one by one, preventing the parts from sinking to the barrel wall, thus facilitating the sorting of the electroplated parts by the staff.

[0030] Reference Figure 2 The cleaning mechanism includes mounting plates 11 fixedly connected to both sides of the inner wall of the electroplating tank body 1. One mounting plate 11 is rotatably connected to the electroplating tank body 1 with a threaded rod 9, and the other mounting plate 11 is fixedly connected to the electroplating tank body 1 with a fixing rod 15. A hexagonal cleaning plate 8 is threadedly connected to the outer side of the threaded rod 9. The hexagonal cleaning plate 8 is slidably connected to the fixing rod 15, and a brush is provided on the outer side of the hexagonal cleaning plate 8.

[0031] After multiple parts are electroplated, a lot of electroplating shavings will adhere to the inner wall of the electroplating tank body 1. If not treated in time, it will affect the electroplating effect of the next batch of parts. By rotating the threaded rod 9, the hexagonal cleaning plate 8 can be moved up and down, thereby cleaning the electroplating shavings adhering to the inner wall of the electroplating tank body 1. There is no need for manual bending over and holding a rag to clean, which is highly efficient and convenient.

[0032] Reference Figure 3 The disassembly mechanism includes a lid 2 located at the top of the electroplating tank body 1. The lid 2 has three snap-fit ​​grooves 5 inside. Three support plates 4 are fixedly connected to the outside of the electroplating tank body 1. Each support plate 4 has a snap-fit ​​block 3 mounted on its top via a torsion spring. Each snap-fit ​​block 3 snaps into its corresponding snap-fit ​​groove 5.

[0033] In use, the torsion spring can drive the locking block 3 to engage with the corresponding locking groove 5, thereby fixing the lid 2 onto the electroplating barrel body 1. The detachable design facilitates the inspection and maintenance of the components inside the electroplating barrel body 1.

[0034] Reference Figure 3 One of the support bases 6 has a waterproof box 16 fixedly installed on its outer side. A second servo motor 17 is fixedly installed inside the waterproof box 16. The output shaft of the second servo motor 17 is fixedly connected to the central shaft of the rotating roller 7.

[0035] In use, the rotation of the output shaft of the second servo motor 17 drives the rotation of the roller 7, thereby enabling the transmission of power.

[0036] Reference Figure 2 A first servo motor 10 is fixedly installed at the bottom of the electroplating tank body 1. The output shaft of the first servo motor 10 extends into the interior of the electroplating tank body 1 and is fixedly connected to the threaded rod 9.

[0037] In use, the rotation of the output shaft of the first servo motor 10 can drive the rotation of the threaded rod 9.

[0038] Reference Figure 3 The lid 2 is made of transparent glass. The bottom of the electroplating tank body 1 is fixedly connected to a feeding pipe, and a valve is set on the outside of the feeding pipe. The transparent glass lid 2 allows the staff to check the electroplating status of the parts.

[0039] Working principle: First, the second servo motor 17 is started, which drives the rotating roller 7 to rotate. This drives multiple support frames 12 to rotate, which in turn drives the parts loaded inside the U-shaped plate 14 to rotate. The filter screen 18 not only supports the parts, but also allows the electroplating solution to pass through the filter screen 18 to electroplat the parts, avoiding dead corners during the electroplating process. The partition prevents the parts from slipping off the U-shaped plate 14. Under the influence of the parts' own weight, the U-shaped plate 14 remains perpendicular to the ground, making the parts more stable during the electroplating process. At the same time, as the rotating roller 7 rotates, the parts on the U-shaped plate 14 are lifted one by one, preventing the parts from sinking to the barrel wall, thus facilitating the sorting of the electroplated parts by the staff.

[0040] After multiple parts are electroplated, a lot of electroplating shavings will adhere to the inner wall of the electroplating tank body 1. If not treated in time, it will affect the electroplating effect of the next batch of parts. By rotating the threaded rod 9, the hexagonal cleaning plate 8 can be moved up and down, thereby cleaning the electroplating shavings adhering to the inner wall of the electroplating tank body 1. There is no need for manual bending over and holding a rag to clean, which is highly efficient and convenient. Through the action of the torsion spring, the locking block 3 can be driven to engage with the corresponding locking groove 5, thereby fixing the tank cover 2 on the electroplating tank body 1. The detachable design makes it easy to inspect and maintain the components inside the electroplating tank body 1.

[0041] The above are merely preferred embodiments of this application and are not intended to limit this application. Although this application has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this application should be included within the protection scope of this application.

Claims

1. An electroplating barrel, comprising an electroplating barrel body (1), characterized in that: Two support seats (6) are fixedly connected to the bottom of the inner wall of the electroplating tank body (1). A rotating roller (7) is rotatably connected between the two support seats (6). Two support frames (12) are fixedly connected at equal intervals to the outer side of the rotating roller (7). A rotating shaft (13) is rotatably connected to the side of the two support frames (12) that are close to each other. A U-shaped plate (14) is fixedly connected to the side of the two rotating shafts (13) that are close to each other. A filter screen (18) is provided at the bottom of the U-shaped plate (14). A partition is fixedly connected to both ends of the top of the U-shaped plate (14). The electroplating tank body (1) is filled with electroplating liquid. A cleaning mechanism is provided on the inner wall of the electroplating tank body (1). A disassembly mechanism is provided at the top of the electroplating tank body (1).

2. The electroplating barrel according to claim 1, characterized in that: The cleaning mechanism includes mounting plates (11) fixedly connected to both sides of the inner wall of the electroplating tank body (1). One of the mounting plates (11) is rotatably connected to the electroplating tank body (1) with a threaded rod (9), and the other mounting plate (11) is fixedly connected to the electroplating tank body (1) with a fixing rod (15). A hexagonal cleaning plate (8) is threadedly connected to the outer side of the threaded rod (9). The hexagonal cleaning plate (8) is slidably connected to the fixing rod (15), and a brush is provided on the outer side of the hexagonal cleaning plate (8).

3. The electroplating barrel according to claim 1, characterized in that: The disassembly mechanism includes a bucket cover (2) set at the top of the electroplating bucket body (1). The bucket cover (2) has three snap-fit ​​grooves (5) inside. Three support plates (4) are fixedly connected to the outside of the electroplating bucket body (1). Each support plate (4) has a snap-fit ​​block (3) installed at its top via a torsion spring. Each snap-fit ​​block (3) snaps into the corresponding snap-fit ​​groove (5).

4. The electroplating barrel according to claim 1, characterized in that: A waterproof box (16) is fixedly installed on the outside of one of the support bases (6), and a second servo motor (17) is fixedly installed inside the waterproof box (16). The output shaft of the second servo motor (17) is fixedly connected to the central shaft of the rotating roller (7).

5. An electroplating barrel according to claim 2, characterized in that: The bottom of the electroplating barrel body (1) is fixedly installed with a first servo motor (10), the output shaft of the first servo motor (10) extends into the interior of the electroplating barrel body (1) and is fixedly connected to the threaded rod (9).

6. An electroplating barrel according to claim 3, characterized in that: The lid (2) is made of transparent glass. The bottom of the electroplating barrel body (1) is fixedly connected to a feeding pipe, and a valve is provided on the outside of the feeding pipe.

Citation Information

Patent Citations

  • Plating barrel

    CN206143343U