Biphenyl device for PET-ITY spinning production line
By installing the entire biphenyl furnace inside the insulation box, the problems of difficult construction and inconvenient maintenance of traditional biphenyl furnace insulation boxes are solved, enabling convenient installation, maintenance and replacement, and reducing costs and time.
Patent Information
- Application Number
- CN202423078025.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-13
- Publication Date
- 2025-10-28
- Estimated Expiration
- 2034-12-13
AI Technical Summary
Traditional biphenyl furnace insulation boxes are difficult to construct, inconvenient to maintain, and extremely inconvenient to replace.
Design an integrated structure comprising an insulation box and a biphenyl furnace. The insulation box consists of a retainer, a cover plate, and support legs. The biphenyl furnace is built into the insulation box and filled with insulation medium. Temperature, pressure and rupture disc devices are arranged on the outside for easy installation, maintenance and replacement.
It improves thermal insulation performance, reduces construction difficulty and workload, shortens the construction cycle, and reduces manpower, material resources and time costs.
Smart Images
Figure CN223481354U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of chemical fiber spinning equipment technology, and in particular to a biphenyl unit for a PET-ITY spinning production line. Background Technology
[0002] The biphenyl furnace insulation box is an important component of the PET-ITY yarn production line. Its constant heating characteristics and extremely low temperature fluctuations ensure the stability of the PET-ITY yarn quality. The traditional method is to directly coat the outside of the biphenyl furnace with a rare earth insulation layer, which has disadvantages such as high construction difficulty, long construction time, and extremely inconvenient maintenance and replacement. Summary of the Invention
[0003] In order to solve the above-mentioned technical problems, the purpose of this application is to provide a biphenyl device for a PET-ITY spinning production line.
[0004] To achieve the above objectives, this application adopts the following technical solution: a biphenyl device for a PET-ITY spinning production line, comprising:
[0005] An insulated box includes a retainer, a load-bearing base plate, a front cover plate, a rear cover plate, a first side cover plate, a second side cover plate, and a top cover plate. The retainer is hexahedral in shape. The load-bearing base plate covers the bottom surface of the retainer. The front and rear cover plates cover the front and rear sides of the retainer, respectively, facing each other. The first and second side cover plates cover the left and right sides of the retainer, respectively, facing each other. The top cover plate covers the top surface of the retainer. The retainer, load-bearing base plate, front cover plate, rear cover plate, first side cover plate, second side cover plate, and top cover plate together form a sealed enclosure.
[0006] The biphenyl furnace includes a furnace body, a heating device, a temperature measuring device, a pressure measuring device, a hydraulic display device, and a rupture disc device. The furnace body, heating device, and temperature measuring device are installed within the accommodating space. The pressure measuring device, hydraulic display device, and rupture disc device are arranged outside the insulation box. The space between the furnace body and the insulation box is filled with an insulation medium.
[0007] In the above technical solution, it is further preferred that the cage is made of carbon steel.
[0008] In the above technical solution, it is further preferred that the front cover plate, rear cover plate, first side cover plate, second side cover plate and top cover plate are all made of stainless steel.
[0009] In the above technical solution, a further preferred embodiment is that the insulated box also includes several support legs, which are fixedly installed on the lower side of the load-bearing base plate and arranged in pairs opposite to each other.
[0010] In the above technical solution, it is further preferred that the height of each of the support feet is greater than or equal to 50mm.
[0011] In the above technical solution, it is further preferred that the heat preservation box also includes at least one lifting ring hole, which is arranged on the top of the retainer.
[0012] In the above technical solution, it is further preferred that the insulation medium is rock wool.
[0013] In the above technical solution, a further preferred embodiment is that the heating device is installed inside the furnace body, the temperature measuring device includes several temperature sensors, the several temperature sensors are installed on the furnace body, and the pressure measuring device, the hydraulic display device and the rupture disc device are all connected to the furnace body.
[0014] Compared with the prior art, this application achieves the following beneficial effects:
[0015] The biphenyl furnace of this application is installed inside the insulation box and becomes an integral part of the insulation box. It has good insulation performance and is easy to install, maintain and replace, reducing construction difficulty and workload, shortening the construction cycle, and effectively reducing manpower, material resources and time costs. Attached Figure Description
[0016] Figure 1 A front view of a biphenyl device provided in an embodiment of this application;
[0017] Figure 2 for Figure 1 Side view of the biphenyl unit in the middle;
[0018] Figure 3 for Figure 1 A top view of the biphenyl unit in the diagram.
[0019] The components are as follows: 10. Insulation box; 1. Holder; 2. Load-bearing base plate; 3. Front cover plate; 4. Rear cover plate; 5. First side cover plate; 6. Second side cover plate; 7. Top cover plate; 8. Support feet; 20. Biphenyl furnace; 9. Furnace body; 11. Heating device; 12. Temperature measuring device; 13. Pressure measuring device; 14. Hydraulic display device; 15. Rupture disc device. Detailed Implementation
[0020] To illustrate the technical content, structural features, achieved objectives, and effects of the application in detail, the technical solutions of the embodiments of this application will be described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of this application, and not all of them. In the following description, for illustrative purposes, numerous specific details are set forth to provide a detailed description of various exemplary embodiments or implementations of the invention. However, various exemplary embodiments may also be implemented without these specific details or in one or more equivalent arrangements. Furthermore, the various exemplary embodiments may differ, but are not necessarily exclusive. For example, the specific shape, structure, and characteristics of the exemplary embodiments may be used or implemented in another exemplary embodiment without departing from the inventive concept.
[0021] This application provides a biphenyl device for a PET-ITY yarn production line, such as... Figure 1 As shown, the biphenyl device includes: an insulated box 10 and a biphenyl furnace 20.
[0022] like Figure 1-3 As shown, the insulated box 10 includes a retainer 1, a load-bearing base plate 2, a front cover plate 3, a rear cover plate 4, a first side cover plate 5, a second side cover plate 6, and a top cover plate 7. The retainer 1 is hexahedral in shape. The load-bearing base plate 2 covers the bottom surface of the retainer 1. The front cover plate 3 and the rear cover plate 4 cover the front and rear sides of the retainer 1, respectively, and the first side cover plate 5 and the second side cover plate 6 cover the left and right sides of the retainer 1, respectively, respectively. The top cover plate 7 covers the top surface of the retainer 1. The retainer 1, the load-bearing base plate 2, the front cover plate 3, the rear cover plate 4, the first side cover plate 5, the second side cover plate 6, and the top cover plate 7 together form a sealed enclosure, defining the shape of the insulated box 10.
[0023] The retainer 1 is made of carbon steel and is welded to ensure its sturdiness and support. The front cover 3, rear cover 4, first side cover 5, second side cover 6, and top cover 7 are all made of stainless steel, which has good corrosion resistance. The insulation box 10 also includes several support legs 8, which are fixedly installed on the underside of the load-bearing base plate 2 and arranged in pairs opposite each other. The height of each support leg 8 is greater than or equal to 50mm. The support legs 8 raise the height of the insulation box 10 from the ground, so that there is a gap of not less than 50mm between the load-bearing base plate 2 and the ground, which facilitates transportation by forklifts, pallet jacks, and other transportation tools, and makes it easier for customers without overhead cranes to lift, move, and place the box. In this embodiment, four support legs 8 are installed at the bottom of the load-bearing base plate 2, and the four support legs 8 form four fulcrum contacts with the ground, reducing the thermal conductivity and improving the insulation effect of the insulation box 10. The corners of the insulated box 10 are also wrapped with a layer of decorative angle iron to improve the aesthetics and insulation effect of the insulated box 10.
[0024] like Figure 2 , 3 As shown, the biphenyl furnace 20 includes a furnace body 9, a heating device 11, a temperature measuring device 12, a pressure measuring device 13, a hydraulic display device 14, and a rupture disc device 15. The furnace body 9, heating device 11, and temperature measuring device 12 are installed within the containment space. The pressure measuring device 13, hydraulic display device 14, and rupture disc device 15 are arranged on the outside of the insulation box 10. An insulation medium is filled between the furnace body 9 and the insulation box 10. The insulation medium is rock wool. In other embodiments, glass fiber, asbestos polystyrene foam, polyurethane foam, plant fibers, etc., can also be used. The insulation medium can be changed according to customer needs; different materials can meet different customer insulation requirements. The insulation medium not only insulates the biphenyl furnace 20 inside the insulation box 10 but also reduces heat transfer outwards, lowering the surface temperature of the insulation box 10 to a level that is touchable by the human body, thus reducing the danger of the high-temperature state of the biphenyl furnace 20 itself.
[0025] Heating device 11 is installed inside furnace body 9 to heat the biphenyl vapor entering furnace body 9. Temperature measuring device 12 includes several temperature sensors installed on furnace body 9 to monitor the temperature at corresponding locations in real time. Each temperature sensor has a temperature display panel exposed on the outside of insulation box 10, allowing operators to visually inspect the temperature inside furnace body 9. Pressure measuring device 13, hydraulic display device 14, and rupture disc device 15 are all connected to furnace body 9 via gas pipes. Pressure measuring device 13 monitors the gas pressure inside furnace body 9 in real time, hydraulic display device 14 monitors the liquid pressure inside furnace body 9 in real time, and rupture disc device 15 relieves pressure when there is overpressure inside furnace body 9. Pressure measuring device 13, hydraulic display device 14, and rupture disc device 15 are arranged on the outside of insulation box 10 for easy observation and maintenance of the biphenyl furnace 20's operating status, and also for easy replacement of easily damaged or consumable parts.
[0026] The top of the retainer 1 of the insulation box 10 is provided with multiple lifting ring holes, each of which can be used to install a lifting ring, which facilitates the overall movement of the biphenyl unit by vehicles, thereby improving the flexibility of the biphenyl unit transfer.
[0027] The insulation box 10 makes full use of the limited space around the biphenyl furnace 20, reduces the workload of covering the rare earth insulation layer on site, and eliminates the need to damage the rare earth insulation layer when repairing the biphenyl furnace 20. This standardizes the layout of the biphenyl furnace 20 and reduces the workload during repair and replacement, thereby achieving the goal of cost reduction and efficiency improvement.
[0028] The biphenyl furnace 20 of this application is installed inside the insulation box 10 and becomes an integral part of the insulation box 10. It has good insulation performance and is easy to install, maintain and replace, reducing construction difficulty and workload, shortening the construction cycle, and effectively reducing manpower, material resources and time costs.
[0029] The foregoing has shown and described the basic principles, main features, and advantages of this application. Those skilled in the art should understand that this application is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this application. Various changes and modifications can be made without departing from the spirit and scope of this application. The scope of protection claimed by this application is defined by the appended claims, specification, and their equivalents.
Claims
1. A biphenyl unit for a PET-ITY yarn production line, characterized in that, include: An insulated box includes a retainer, a load-bearing base plate, a front cover plate, a rear cover plate, a first side cover plate, a second side cover plate, and a top cover plate. The retainer is hexahedral in shape. The load-bearing base plate covers the bottom surface of the retainer. The front and rear cover plates cover the front and rear sides of the retainer, respectively, facing each other. The first and second side cover plates cover the left and right sides of the retainer, respectively, facing each other. The top cover plate covers the top surface of the retainer. The retainer, load-bearing base plate, front cover plate, rear cover plate, first side cover plate, second side cover plate, and top cover plate together form a sealed enclosure. The biphenyl furnace includes a furnace body, a heating device, a temperature measuring device, a pressure measuring device, a hydraulic display device, and a rupture disc device. The furnace body, heating device, and temperature measuring device are installed within the accommodating space. The pressure measuring device, hydraulic display device, and rupture disc device are arranged outside the insulation box. The space between the furnace body and the insulation box is filled with an insulation medium.
2. The biphenyl device according to claim 1, characterized in that, The cage is made of carbon steel.
3. The biphenyl device according to claim 1, characterized in that, The front cover, rear cover, first side cover, second side cover, and top cover are all made of stainless steel.
4. The biphenyl device according to claim 1, characterized in that, The insulated box also includes several support legs, which are fixedly installed on the underside of the load-bearing base plate and arranged in pairs opposite each other.
5. The biphenyl device according to claim 4, characterized in that, The height of each of the aforementioned support feet is greater than or equal to 50mm.
6. The biphenyl apparatus according to claim 1, characterized in that, The insulated box also includes at least one lifting eye hole, which is located on the top of the retainer.
7. The biphenyl apparatus according to claim 1, characterized in that, The insulation medium is rock wool.
8. The biphenyl apparatus according to claim 1, characterized in that, The heating device is installed inside the furnace body. The temperature measuring device includes several temperature sensors, which are installed on the furnace body. The pressure measuring device, the hydraulic display device, and the rupture disc device are all connected to the furnace body.