Novel opening carding machine for waste spinning production line
By installing a fixed frame and a telescopic rod structure on the opening and carding machine, the licker-in roller and the pressure roller can be automatically cleaned, the problem of material jamming on the licker-in roller surface can be solved, and the carding effect and production efficiency can be improved.
Patent Information
- Application Number
- CN202423074195.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-13
- Publication Date
- 2025-10-28
- Estimated Expiration
- 2034-12-13
AI Technical Summary
The existing opening and carding machines lack an effective licker-in roller surface cleaning structure, which causes waste textile materials to get stuck on the licker-in roller surface and affect the carding effect.
A new type of opening and carding machine is designed, which is equipped with a first and a second fixed frame, and cleaning brushes are installed through the first and second telescopic rods respectively, which can clean the outer surfaces of the licker-in roller and the pressure roller to prevent the waste spinning material from getting stuck.
It effectively cleans the surface of the licker-in and pressure rollers, prevents waste spinning materials from getting stuck, and improves the opening and carding effect and production efficiency.
Smart Images

Figure CN223481366U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of waste textile opening and carding technology, and in particular to a novel opening and carding machine for waste textile production lines. Background Technology
[0002] In recent years, the rapid pace of style changes in the garment industry and the wearability of clothing have led to significant waste. Surveys show that only 18.9% of residents sell their old clothes to recycling stations as waste, while 54.6% discard them directly as household garbage, turning them into solid waste. This wastes resources and pollutes the environment. Many everyday items cause pollution in various ways, and clothing, as an essential part of our lives, exerts a considerable pressure on the environment when discarded.
[0003] The published patent 202020562251.X includes an installation frame device, a licker roller device, a conveying and feeding device, a main licker roller transmission device, a feeding transmission device, a secondary licker roller transmission device, and a suction output plate device. The installation frame device includes a left installation frame, a right installation frame, and a middle connecting bushing. The left and right installation frames are symmetrically arranged, and multiple middle connecting bushings are arranged between the left and right installation frames. The structure is novel, the function is powerful and practical, the overall mechanical structure design is ingenious, the size is small, and the operation and maintenance are convenient and simple. It adopts an arc-shaped main and secondary licker roller structure design, with a novel structural layout, reasonable transmission route, strong adaptability to waste fabric fiber raw materials, good opening and combing effect, which is conducive to improving production efficiency and production quality.
[0004] The surface of the licker-in roller in the above structure is uneven, and some waste textiles will get stuck on the surface of the licker-in roller during the operation. The above structure lacks a structure for cleaning the licker-in roller. If the waste textiles stuck on the outer surface of the licker-in roller are not cleaned in time, it will affect the opening and carding effect.
[0005] Therefore, it is necessary to provide a new type of carding and opening machine for waste textile production lines to solve the above-mentioned technical problems. Utility Model Content
[0006] This utility model provides a new type of opening and carding machine for waste textile production lines, which solves the problem that the lack of a cleaning structure for the surface of the carding roller during operation means that if waste textile gets stuck in the carding roller and is not cleaned in time, it will affect the opening and carding effect.
[0007] To solve the above-mentioned technical problems, the present invention provides a novel opening and carding machine for waste textile production lines, comprising: a base frame;
[0008] A combing table is fixedly connected to the top of a base frame. Mounting brackets are fixedly connected to the top of the combing table at both the front and back positions. A group of licker rollers and a pressure roller are mounted on adjacent sides of the two mounting brackets. A conveying assembly is mounted on one side of each of the two mounting brackets near the top. A first fixed frame is mounted on the top of the two mounting brackets. A first telescopic rod is mounted on the top of the first fixed frame. A first mounting plate is mounted on the telescopic end of the first telescopic rod. First stabilizing rods are mounted on the top of the first mounting plate at both the front and back positions via fixed discs. A first cleaning brush is mounted on the bottom of the first mounting plate.
[0009] The second fixed frame is fixedly connected to one side of the two mounting frames. A second telescopic rod is installed on one side of the second fixed frame. A second mounting plate is installed on the telescopic end of the second telescopic rod. A second cleaning brush is installed on the other side of the second mounting plate. A second stabilizing rod is installed on one side of the second mounting plate.
[0010] One of the mounting brackets has a structure on the back that drives the spiking roller assembly to rotate. The first cleaning brush and the spiking roller assembly are located on the upper spiking roller and pressure roller outer surface, which can clean them. The second stabilizing bar passes through the second fixed bracket to increase the stability of the second mounting plate movement.
[0011] Preferably, a control box is mounted on the front of the mounting bracket, and a door is rotatably connected to the front of the control box;
[0012] The control box contains power switches and controllers for operating the equipment.
[0013] Preferably, a mounting base is mounted on the front of the mounting bracket, and a control switch is mounted on the front of the mounting base;
[0014] The control switch allows for manual control of the equipment operation on the base frame.
[0015] Preferably, a discharge frame is installed on the top of the combing table, the conveying assembly includes a conveying frame, and a protective shell is installed on the back of the conveying frame near one side;
[0016] The top of the conveyor frame is open for easy installation of the conveyor belt.
[0017] Preferably, ventilation holes are provided on both sides of the protective shell, a motor is installed inside the protective shell, and a rotating shaft is installed at the output end of the motor;
[0018] The shaft is connected to one of the drive rollers.
[0019] Preferably, the conveyor frame has two drive rollers rotatably connected inside, and a conveyor belt is mounted on the outer surface of the two drive rollers.
[0020] Compared with related technologies, the novel opening and carding machine for waste textile production lines provided by this utility model has the following beneficial effects:
[0021] This utility model provides a novel opening and carding machine for waste textile production lines. To facilitate the cleaning of the carding rollers, a first fixed frame is installed on top of two mounting frames. Then, a first mounting plate is installed inside the first fixed frame via a first telescopic rod. Two first stabilizing rods on the first mounting plate penetrate the first fixed frame to increase the stability of the first mounting plate's vertical movement. Finally, a first cleaning brush is installed on the first mounting plate to clean the carding rollers and pressure rollers located above the carding roller assembly. Simultaneously, a second cleaning brush is installed in the same manner at the telescopic end of the second telescopic rod on the second fixed frame to clean the outer surface of the remaining carding roller assembly. This structure allows both the first and second cleaning brushes to clean the outer surfaces of the carding roller assembly and pressure rollers, preventing waste textiles from getting stuck on their outer surfaces and affecting the opening and carding effect of the opening and carding machine. Attached Figure Description
[0022] Figure 1 A schematic diagram of a preferred embodiment of the novel opening and carding machine for waste textile production line provided by this utility model;
[0023] Figure 2 This invention provides a structural schematic diagram of the first cleaning brush.
[0024] Figure 3 A structural schematic diagram of the pressure roller is provided for this utility model;
[0025] Figure 4 Provided for this utility model Figure 3 An enlarged view of point A shown;
[0026] Figure 5 A schematic diagram of the motor structure is provided for this utility model.
[0027] The diagram is labeled as follows: 1. Base frame, 2. Combing table, 3. Discharge frame, 4. Mounting frame, 5. Spike roller assembly, 6. First fixed frame, 7. Conveying assembly, 701. Conveying frame, 702. Protective shell, 703. Drive roller, 704. Conveyor belt, 705. Ventilation hole, 706. Motor, 707. Shaft, 8. Mounting base, 9. Control switch, 10. Second fixed frame, 11. Box door, 12. Control box, 13. First stabilizer bar, 14. First telescopic bar, 15. First mounting plate, 16. Fixed plate, 17. First cleaning brush, 18. Second mounting plate, 19. Second stabilizer bar, 20. Second telescopic bar, 21. Pressure roller, 22. Second cleaning brush. Detailed Implementation
[0028] The present invention will be further described below with reference to the accompanying drawings and embodiments.
[0029] Please refer to the following: Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 ,in, Figure 1 A schematic diagram of a preferred embodiment of the novel opening and carding machine for waste textile production line provided by this utility model; Figure 2 This invention provides a structural schematic diagram of the first cleaning brush. Figure 3 A structural schematic diagram of the pressure roller is provided for this utility model; Figure 4 Provided for this utility model Figure 3 An enlarged view of point A shown; Figure 5 This invention provides a structural schematic diagram of the motor. The novel opening and carding machine for waste textile production lines includes: a base frame 1;
[0030] A combing table 2 is fixedly connected to the top of the base frame 1. Mounting brackets 4 are fixedly connected to the top of the combing table 2 at both the front and back positions. A squeegee roller group 5 is mounted on one adjacent side of the two mounting brackets 4, and a pressure roller 21 is mounted on the other adjacent side of the two mounting brackets 4. A conveying assembly 7 is mounted on one side of the two mounting brackets 4 near the top. A first fixing bracket 6 is mounted on the top of the two mounting brackets 4. A first telescopic rod 14 is mounted on the top of the first fixing bracket 6. A first mounting plate 15 is mounted on the telescopic end of the first telescopic rod 14. A first stabilizing rod 13 is mounted on the top of the first mounting plate 15 at both the front and back positions via a fixing plate 16. A first cleaning brush 17 is mounted on the bottom of the first mounting plate 15.
[0031] The second fixed frame 10 is fixedly connected to one side of the two mounting frames 4. A second telescopic rod 20 is installed on one side of the second fixed frame 10. A second mounting plate 18 is installed on the telescopic end of the second telescopic rod 20. A second cleaning brush 22 is installed on the other side of the second mounting plate 18. A second stabilizing rod 19 is installed on one side of the second mounting plate 18.
[0032] One of the mounting brackets 4 has a structure on its back that drives the spiking roller assembly 5 to rotate. The first cleaning brush 17 and the spiking roller assembly 5 are located on the outer surface of the spiking roller and pressure roller 21 above, and can clean them. The second stabilizing rod 19 passes through the second fixed bracket 10 and can increase the stability of the second mounting plate 18. The second cleaning brush 22 can contact the remaining spiking rollers.
[0033] A control box 12 is mounted on the front of the mounting bracket 4, and a door 11 is rotatably connected to the front of the control box 12.
[0034] The door 11 is equipped with a lock, and the control box 12 contains a power switch and a controller for controlling the operation of the equipment.
[0035] A mounting base 8 is mounted on the front of the mounting bracket 4, and a control switch 9 is mounted on the front of the mounting base 8.
[0036] Control switch 9 can manually control the operation of the equipment on the base frame 1.
[0037] The top of the combing table 2 is equipped with a discharge frame 3, and the conveying assembly 7 includes a conveying frame 701. A protective shell 702 is installed on the back of the conveying frame 701 near one side.
[0038] The discharge frame 3 is located between two mounting brackets 4, and the top of the conveyor frame 701 is open to facilitate the installation of the conveyor belt 704.
[0039] Ventilation holes 705 are provided on both sides of the protective shell 702. A motor 706 is installed inside the protective shell 702, and a rotating shaft 707 is installed at the output end of the motor 706.
[0040] The rotating shaft 707 is connected to one of the drive rollers 703, and the vent 705 is for auxiliary heat dissipation.
[0041] The conveyor frame 701 has two drive rollers 703 rotatably connected inside, and a conveyor belt 704 is installed on the outer surface of the two drive rollers 703.
[0042] The conveyor belt 704 can transport waste textiles between the licker-in roller group 5 and the pressure roller 21.
[0043] The working principle of the novel opening and carding machine for waste textile production lines provided by this utility model is as follows:
[0044] A first fixed frame 6 is installed on top of the two mounting brackets 4. Then, the first mounting plate 15 is installed inside the first fixed frame 6 via the first telescopic rod 14. Two first stabilizing rods 13 on the first mounting plate 15, passing through the first fixed frame 6, increase the stability of the first mounting plate 15's vertical movement. Finally, the first cleaning brush 17 is installed on the first mounting plate 15 to clean the licker roller and pressure roller 21 located above the licker roller group 5. Simultaneously, the second cleaning brush 22 is installed in the same manner at the telescopic end of the second telescopic rod 20 on the second fixed frame 10 to clean the remaining... The outer surface of the spiked roller assembly 5 is cleaned. In actual use, it is only necessary to activate the first telescopic rod 14 to push the first mounting plate 15 downward, so that the first cleaning brush 17 and the two upper pressure rollers 21 of the spiked roller assembly 5 can come into contact. At the same time, activate the second telescopic rod 20 to push the second cleaning brush 22 on the second mounting plate 18 into contact with the remaining spiked roller assembly 5. Then, it is only necessary to activate the spiked roller assembly 5 and the pressure roller 21 to rotate, so that the outer surface of the spiked roller assembly 5 and the pressure roller 21 can be cleaned by the first cleaning brush 17 and the second cleaning brush 22. The debris cleaned off will fall into the interior of the discharge frame 3 for easy cleaning by the staff.
[0045] Compared with related technologies, the novel opening and carding machine for waste textile production lines provided by this utility model has the following beneficial effects:
[0046] To facilitate the cleaning of the carding rollers of the opening and carding machine, a first fixed frame 6 is installed on top of the two mounting frames 4. Then, the first mounting plate 15 is installed inside the first fixed frame 6 via the first telescopic rod 14. The two first stabilizing rods 13 on the first mounting plate 15 pass through the first fixed frame 6 to increase the stability of the first mounting plate 15 in its vertical movement. Finally, the first cleaning brush 17 is installed on the first mounting plate 15 to clean the carding rollers and pressure rollers 21 located above the carding roller group 5. At the same time, the second cleaning brush 22 is installed on the telescopic end of the second telescopic rod 20 on the second fixed frame 10 in the same way to clean the outer surface of the remaining carding roller group 5. Through this structure, the first cleaning brush 17 and the second cleaning brush 22 can clean the outer surface of the carding roller group 5 and the pressure roller 21, preventing waste textiles from getting stuck on the outer surface of the carding roller group 5 and the pressure roller 21 and affecting the opening and carding effect of the opening and carding machine.
[0047] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the content of this utility model specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.
Claims
1. A novel carding and opening machine for waste textile production lines, characterized in that, include: Base frame; A combing table is fixedly connected to the top of a base frame. Mounting brackets are fixedly connected to the top of the combing table at both the front and back positions. A group of licker rollers and a pressure roller are mounted on adjacent sides of the two mounting brackets. A conveying assembly is mounted on one side of each of the two mounting brackets near the top. A first fixed frame is mounted on the top of the two mounting brackets. A first telescopic rod is mounted on the top of the first fixed frame. A first mounting plate is mounted on the telescopic end of the first telescopic rod. First stabilizing rods are mounted on the top of the first mounting plate at both the front and back positions via fixed discs. A first cleaning brush is mounted on the bottom of the first mounting plate. The second fixed frame is fixedly connected to one side of the two mounting brackets. A second telescopic rod is installed on one side of the second fixed frame. A second mounting plate is installed on the telescopic end of the second telescopic rod. A second cleaning brush is installed on the other side of the second mounting plate. A second stabilizing rod is installed on one side of the second mounting plate.
2. The novel carding and opening machine for waste textile production lines according to claim 1, characterized in that, A control box is mounted on the front of the mounting bracket, and a door is rotatably connected to the front of the control box.
3. The novel carding and opening machine for waste textile production lines according to claim 1, characterized in that, A mounting base is mounted on the front of the mounting bracket, and a control switch is mounted on the front of the mounting base.
4. The novel carding and opening machine for waste textile production lines according to claim 1, characterized in that, The top of the combing table is equipped with a discharge frame, the conveying assembly includes a conveying frame, and a protective shell is installed on the back of the conveying frame near one side.
5. The novel carding and opening machine for waste textile production lines according to claim 4, characterized in that, Ventilation holes are provided on both sides of the protective shell, and a motor is installed inside the protective shell. A rotating shaft is installed at the output end of the motor.
6. The novel carding and opening machine for waste textile production lines according to claim 4, characterized in that, The conveyor frame has two drive rollers rotatably connected inside, and a conveyor belt is installed on the outer surface of the two drive rollers.
Citation Information
Patent Citations
Novel opening carding machine for waste spinning production line
CN212404375U